SUPPORTED BY DANA CORPORATION WARNER ELECTRIC The Warner Electric Motors and Controls Division of Dana Corporation is a global leader in the engineer- ing and manufacturing of motor and control products for industrial applications. All Warner Electric products and services are backed by highly specialized engineers and service people who can help solve your production challenges. Warner Electric’s capabilities and products have improved operations for hundreds of companies around the world. ® Warner Electric stepper motors and controls, servo motors and controls, voltage conditioning products, engineered systems, and AC/DC drives are available worldwide through an extensive authorized distribu- Quadraline 7000 tor network. These distributors provide convenient service by offering technical support, replacement DC Drives parts, and literature, as well as an extensive inventory of off-the-shelf models for the fastest possible delivery and service. Call your nearest distributor for ordering and application information. IN U.S.A. AND CANADA WARNER ELECTRIC MOTORS AND CONTROLS DIVISION Sales: 734-669-4700 Customer Service: 800-787-3532 Product Application: 800-787-3532 Product Literature Request: 800-787-3532 Fax: 800-766-6366 or 860-589-2136 Web Site: www.warnernet.com SERVO CONTROLS STEPPER CONTROLS VOLTAGE CONDITIONING ENGINEERED SYSTEMS AC/DC DRIVES WARNER ELECTRIC MOTORS AND CONTROLS DIVISION Division Office Bristol Plant Systems Center International - Europe 640 Avis Drive, Suite 200 383 Middle Street 13500-J South Point Blvd. Lausanne, Switzerland Ann Arbor, MI 48108 Bristol, CT 06010 Charlotte, NC 28273 La Pierreire CH-1029 Villars-Ste-Croix, Switzerland ©1999 Warner Electric Division C3003 9/99 Printed in U.S.A. Quadraline 7000 Cover 1 3/25/05, 1.08 ADDITIONAL WARNER ELECTRIC DC DRIVES & CONTROLS Quadraline 7000 Recommended Spare Parts Recommended Warner Electric Spare Parts Part Number Description Q7002 Q7005 Q7006 Control Board Assembly* SPC35933–00 SPC35933–00 SPC35933–00 Line Fuse (F1, F2) PFU1017–01 PFU1017–00 PFU1010–00 226636-001 226636-000 104364-022 (Buss JJN–30A) (Buss JJN–60A) (MDA–15A) Control Fuse (F3) PFU1004–00 PFU1004–00 PFU1004–00 (AGC.25A) (AGC.25A) (AGC.25A) SCR Module SPATY4018–00 SPATY4017–00 – Field Bridge 226122-000 PDI5005–00 PDI5005–00 – MOV 202956-014 PSU2002–00 PSU2002–00 – ® BRONCO II and Washdown Series DC Drives SE2000 DC Drives Power Board Assembly – – SPC36019–00 ® This non-regenerative DC drive is designed to control Designed for tough rugged applications, BRONCO II DC Zero Position Dancer Q7999–05 Q7999–05 Q7999–05 Drives feature speed regulation ± 0.5 – 1%, dual voltage shunt wound or permanent magnetic field DC motors Control Board Assembly from ¼ to 5 HP. It offers isolated 4-20mA or 0-10 VDC input (115/230 VAC), output 90 or 180 VDC, ¼ to 2 HP, External Signal Option Q7999–01 Q7999–01 Q7999–01 control signal, tachometer generator feedback, circuit circuit protection, torque control, local or remote operator Control Board Assembly control, open chassis, field programmable jumpers, protection, diagnostic capabilities, control relay, torque Fault Module Option Q7999–02 Q7999–02 Q7999–02 and slope control, and overcurrent protection. Jumper control relay with 3-wire start/stop circuit, jog at Control Board Assembly selectable to program drives for specified motor or potentiometer speed, cast aluminium enclosure – NEMA Independent Accel/Decel Option Q7999–03 Q7999–03 Q7999–03 4, NEMA 12, and NEMA 4X. Maximum and minimum application. Horsepower range 115 VAC to 230 VAC. Option Control Board Assembly Open chassis available and UL listed. speed adjustments. AC/Pulse Tach Feedback Q7999–04 Q7999–04 Q7999–04 Control Board Assembly * When replacing the Control Board Assembly, it is essential that all of the set-up jumpers and adjustment potentiometers on the new board are identical to those on the board being replaced. It may be necessary to re-adjust the potentiometers on the new board for correct operation. See Section 3.0 of this Manual. Service Service It is intended that the Quadraline 7000 should be serviced by replacing major sub-assemblies. The Replace- ment Parts List lists all of the sub-assemblies required to service Quadraline 7000 drives. It is recommended that users keep these parts readily available to support the drive’s M4000 Digital 3-Phase DC Drives DS9000 Digital Drive Speed Controller critical applications. For additional assistance The M4000 Series Digital 3-Phase DC Drive is a The DS9000 Digital Speed Controller features long term or the name of your programmable, microprocessor based variable speed DC speed accuracy, control and stability. It offers 16-bit closest authorized service drive. It allows keypad control of each parameter. Digital microprocessor based, AC or DC drive control, ± .01% center, contact Warner readout provides on-line monitoring of drive operation. accuracy, digital master or follower, analog or digital Electric Motors and Controls Ideal for many drive applications including wire and input, and two selectable sets of programmable param- customer service at (800) 787-3532. cable, packaging/converting, machinery and material eters. Front panel controls include a 4-digit LED readout, handling. Improved circuit board technology has added keypad controls and four LED status indicators. standard features, including serial communications and a field-weakening controller for constant power and extended speed range applications. Quadraline 7000 *Contact Warner Electric for information on our complete line of AC Drives 21 Quadraline 7000 Cover 2 3/25/05, 1.09 Quadraline 7000 Quadraline 7000 Shunt Field Connections for DC Motors Connection Contents Diagrams L1 L1 DC MOTOR Line input DC MOTOR Line input CONTROLLER 115 VAC CONTROLLER 115 VAC L2 L2 A1 DC motor A1 DC motor armature armature Contents A2 90 VDC A2 90 VDC F1 F1 DC motor DC motor shunt field F2 shunt field Features and Benefits . . . . . . . 2 F2 100 VDC 50 VDC Applications . . . . . . . . . . . . . . . 4 Connections for a DC motor with a Connections for a DC motor with a Specifications . . . . . . . . . . . . . 5 90 VDC armature and 100 VDC 90 VDC armature and 50 VDC shunt field. shunt field. How to Order . . . . . . . . . . . . . . 6 Selection Information . . . . . . . 7 L1 L1 DC MOTOR Line input DC MOTOR Line input CONTROLLER 230 VAC CONTROLLER 230 VAC L2 L2 Zero Position Dancer Control . . . . . . . . . . . . 8 A1 A1 DC motor DC motor armature armature Options— A2 A2 180 VDC 180 VDC Installation . . . . . . . . . . . . . . 9 F1 F1 DC motor DC motor Bipolar Isolation . . . . . . . . . 10 shunt field shunt field F2 F2 200 VDC 100 VDC Fault Module . . . . . . . . . . . 11 Independent Acceleration Connections for a DC motor with a Connections for a DC motor with a Deceleration . . . . . . . . . . . 12 180 VDC armature and 200 VDC 180 VDC armature and 100 VDC A/C Pulse Tach shunt field. shunt field. Feedback . . . . . . . . . . . . . . 13 12 3 4 5 6 78 8 910 Remote Operator Adjustment R1–Max speed R1 R2 R3 R4 R5 R6 R7 Stations . . . . . . . . . . . . . . . . . 14 TB1 TB1 R2–IR comp Arm Speed Accel Locations 60 HZ R8 R9 A=.3-3 sec R3–Fwd accel Isolation Transformers . . . . . 14 7V 50 HZ B=3-30 sec 50V Bias R4–Rev accel J5 Accel J4 J1 Torque (Factory Tach Accel J3 R5–Fwd I limit Standard DC Motors . . . . . . . 15 Tach set) J2 SW1 Range Range R6–Rev I limit Dimensions . . . . . . . . . . . . . . 18 R7–Response p 13 R9–Zero Speed 7 pt helv; .5 line Connection Diagrams . . . . . . 19 R69 Adjustment Locations . . . . . . 20 A Recommended Spare R76A Parts . . . . . . . . . . . . . . . . . . . 21 Offset (Factory set) Service . . . . . . . . . . . . . . . . . 21 R103 E D P4 C B A J6 Current Range Line Voltage Select 115V 230V 230V 115V P3 P2 J9 J10 90V 180V J11 P1 Quadraline 7000 Quadraline 7000 20 1 Quad7 spreads 1 3/25/05, 1.16 Quadraline 7000 Quadraline 7000 ® The Quadraline 7000 series is a Designed for either permanent UL Listed Ratings Features and Connection full wave, regenerative DC drive magnet or wound field motors Horsepower range designed to operate shunt wound Field supply is standard. 115 VAC 1/4–1 HP Benefits Diagrams 8 or permanent magnet DC motors Allows use of a wide range of 230 VAC 1/2–5 HP from 1/4 HP to 5 HP. 7 motors. 150% full load current available 11 Regenerative drives are the ideal for 1 minute. 3 6 10 5 CW 4 Full wave four quadrant answer for: 115/230 VAC operation Adjustments W F1 • Maintaining motor speed A1 + + Provides smooth motoring or Customer adjustments to match when an overhauling load CCW braking torque in either direction control to application: attempts to increase the + of rotation. Maximum speed– limits speed motor speed 2 4 9 – available at operator’s control A2 – • Providing continuous Selectable features F2 1 – Forward Acceleration– sets time braking torque with no power Selected by programming to reach full speed in forward GND L1 L2 A1 A2 F1 F2 123456 789 10 11 dissipation jumpers to program drives for direction– is also reverse • Repeatable, controllable TB2 TB1 specific motor or application: deceleration time 7V Arm braking to rest AC Supply– selects 115V or Reverse Acceleration– sets time J1 230 VAC • Rapid, repetitive reversal of to reach full speed in reverse SWI 6 CONTROL PC BD. 50V Current Scaling– selects current motor rotation direction—is also forward 6 Tach range to match control to a deceleration time The Quadraline 7000 models are HEATSINK ASSY. particular motor HP Rating IR Compensation– improves packed with features, designed Speed Feedback– selects motor speed regulation in and manufactured to the highest 3 armature voltage feedback or armature feedback mode quality standards and available tach–generator feedback for Forward Current Limit– sets 3 from your local Warner Electric J9 J10 improved speed holding maximum current available in 90V Motors and Controls distributor at 180V Acceleration/Deceleration Time– J11 forward direction to limit motor an economical price. selects range for adjustment overload control up to 30 secs Reverse Current Limit– sets Torque or Speed Control– selects maximum current available in mode of either motor speed or reverse direction to limit motor motor torque controlled by overload Notes: operator’s potentiometer Response– sets response 1. Ground control per local and 7. Speed adjust potentiometer: AC Supply Frequency– allows characteristic of control for national codes. 2KΩ to 10KΩ. drive to be operated on 50 Hz higher performance or 60 Hz supply applications 2. Customer supplied line fuses; 8. Selector switch determines size for protection of AC line direction of motor rotation. High-response drive Protection wiring and transformer per For Bi-directional operation Wide band width allows unit to Input AC line fuses protect local and national codes. without switch. Connect CCW replace expensive servo drives in control from line or load faults. potentiometer lead to TB1–6. 3. Programming jumpers J9, some applications. MOV’s protect unit from voltage J10, and J11 on control board 9. TB1–7 and 8 must be transients on AC power line. Regenerative braking must be positioned for 115 or connected together to enable Optional features include: 230 VAC line. control; jumper is factory Motor acts as a generator and installed. Open this circuit to • NEMA 4/12 enclosure provides braking torque. 4. Polarity shown is for positive disable control. speed reference voltage at • Fault module The braking energy is returned to TB1–4 (fwd direction). 10. Start (n.o.) and stop (n.c.) the AC power line, not dissipated • Bi-polar isolated input module momentary pushbuttons are as heat. 5. For PM motors, no • Independent Individual control used for conventional 3-wire connection is necessary to F1 of forward accel and decel and Electronic reversing control. If 2-wire control is and F2. reverse accel and decel rates required, connect maintained Allows rapid and continuous 6. DC tachometer (7VDC/1000 • AC pulse tach feedback switch or contact between cycling without any moving parts RPM or 50 VDC/1000 RPM) TB1–9 and TB1–11. in the control. is optional; when used, select 11. If motor thermostat (P1, P2) is No mechanical contactors tach feedback mode (SW1) available, connect in series required. and tach voltage level (J1). with stop pushbutton as shown. Quadraline 7000 Quadraline 7000 2 19 Quad7 spreads 2 3/25/05, 1.16 DC tach 100 VDC max. Speed adj. 115V Fwd (+) Rev. (–) 230V 230V 115V Start P1 P2 Stop Quadraline 7000 Quadraline 7000 Dimensions Chassis Features and Benefits Q7006 Series Q7002/7005 Series .75 .218 Dia. (4) .187 x .375 slot (2) 11.75 9.625 10.25 9.000 .187 Dia. (2) 7.375 .375 9.125 8.00 5.50 3.375 9.50 Dimensions are listed in inches. Feature Packed Enclosed Q7002/7005 Series Electronic reversing 115/230 VAC Input Full wave 4-quadrant operation Provides smooth motoring or Regenerative braking Positioning accuracy braking torque in either direction Motor acts as a generator and 4 quadrant control provides of rotation. produces braking torque. positioning easily adapted to .218 Dia. (4) specific programming needs. 7 Selectable performance 7 Control adjustments features Max. speed, forward and reverse Total control acceleration, IR compensation, Controlled acceleration and • 115V/230V AC Input forward and reverse current limit, deceleration. Smooth, consistent, • Accel/Decel Range response characteristic. accurate…ideal for web • Internal/External Jog Reference tensioning applications. • HP Select 10.25 13.00 For use with shunt wound or • Overcurrent Trip Select permanent magnet DC motors *Chassis or NEMA 4/12 –Timed/Instantaneous/Disable enclosure • Motor Field Type Complete electrical protection –PM or Shunt Wound • Feedback Type * Listed 1/4 to 5 HP 150% full load current available High-response drive 7.562 8.750 * Listed for use in Canada for 1 min. Wide-band width allows unit to 8.375 9.50 replace expensive servo drives in some applications. Dimensions are listed in inches. Quadraline 7000 Quadraline 7000 *All units except Q7006 18 3 Quad7 spreads 3 3/25/05, 1.17 Quadraline 7000 Quadraline 7000 Material Handling DC Motors Applications Standard • Controlled acceleration 1/4 to 1 Horsepower 90 VDC Armature – 100/50 VDC SHUNT WOUND FIELD – 1750 RPM – Totally Enclosed DC Motors • Controlled deceleration NEMA Model Number • Bi-directional HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC • Precise positioning accuracy Type Size Face without 7 VDC/1000 RPM Tachometer Tachometer Tachometer Kit (mounted) 1/4 B 413D FC 56C MOD1211700 MOD1211731 TAC 4001–00 1/2 B 420D FC 56C MOF1211700 MOF1211731 TAC 4001–00 3/4 B 428D FC 56C MOG1211700 MOG1211731 TAC 4001–00 1 B 535D FC 56C MOH1211700 MOH1211731 TAC 4007–00 Note: All motors are capable of 20:1 constant torque speed range. Machine Tools • 4 quadrant control allows positioning easily adapted to specific program needs DC Motors 1/2 to 5 Horsepower 180 VDC Armature – 200/100 VDC SHUNT WOUND FIELD – 1750 RPM – Totally Enclosed NEMA Model Number HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Type Size Face without 7 VDC/1000 RPM Tachometer Tachometer Tachometer Kit (mounted) Web Processing 1/2 B 420D FC 56C MOF2211700 MOF2211731 TAC 4001–00 • Accurate web or material tensioning 3/4 B 428D FC 56C MOG2211700 MOG2211731 TAC 4001–00 • Zero position dancer (P.I.D. 1 G 146ATC FC 140TC MOH2210800 MOH2210831 TAC 4001–02 Gain Control) B 535D FC 56C MOH2211800 MOH2211831 TAC 4007–01 • Smooth and consistent control G L182ACY NV 180C MOH2110100 MOH2110131 TAC 4002–03 in process, and during un-wind 1-1/2 G 148ATC FC 140TC MOI2210800 MOI12210831 TAC 4004–02 or wind-up G L186ACY NV 180C MOI2110100 MOI2110131 TAC 4002–03 B 636D FC 180C MOI2211400 MOI2211431 TAC 4001–15 2 G 149ATC FC 140TC MOJ2210800 MOJ12210831 TAC 4004–02 B 646D FC 180C MOJ2211400 MOJ2211431 TAC 4001–15 G L186ACY NV 180C MOJ2110100 MOJ2110131 TAC 4002–03 3 G 189ATC NV 180TC MOK2110100 MOK2110131 TAC 4002–03 G 1412ATC FC 140C MOK2210800 MOK2210831 TAC 4004–02 Robotics B 7544D FC 210C MIK2211100 MOK2211131 TAC 4001–06 • Economical alternative to 5G CD2110ACY* NV 210C MOL2110700 MOL2110731 TAC 4002–03 sophisticated Servo control in B 9143D* FC 256UCZ MOL2211100 MOL2211131 TAC 4001–08 less demanding applications *These motors have 1-1/8" shaft diameter. • Chassis mount for easy integration in customer control Note: All motors are capable of 20:1 constant torque speed range. panel Quadraline 7000 Quadraline 7000 4 17 Quad7 spreads 4 3/25/05, 1.17 Quadraline 7000 Quadraline 7000 DC Motors Specification Q7006 Q7002 Q7005 Standard Specifications 1/4 to 1 Horsepower 90 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed DC Motors Horsepower Range 115V 1/8–1/2 1/4–1 HP Not Used NEMA Model Number 230V 1/4–1 1/2–2 HP 3–5 HP HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC AC Line Input Voltage 115 or 230 V ±10% 115 or 230 V ±10% 115 or 230 V ±10% Type Size Face without 7 VDC/1000 RPM Tachometer AC Line Frequencey 50/60 Hz ± 2 Hz 50/60 Hz ± 2 Hz 50/60 Hz ± 2 Hz Tachometer Tachometer Kit Single Phase Single Phase Single Phase (mounted) 115 VAC Supply 1/4 G 56HAA NV 56C MOD6110210 N/A N/A Armature Voltage 0–90 VDC 0–90 VDC Not Applicable B 320P NV 56C MOD6211200 MOD6211231 TAC 4001–13 Field Voltage 50/100 VDC 50/100 VDC Not Applicable 1/2 G 56KAA FC 56C MOF6210210 N/A N/A 230 VAC Supply B 336P NV 56C MOF6211200 MOF6211231 TAC 4001–13 Armature Voltage 0–180 VDC 0–180 VDC 0–180 VDC Field voltage 100/200 VDC 100/200 VDC 100/200 VDC 3/4 G 56PAA FC 56C MOG6210210 N/A N/A Q7006 Service Factor 1.0 1.0 1.0 B 428P FC 56C MOG6211100 MOG6211131 TAC 4001–00 Duty Continuous Continuous Continuous 1 G 56SAA FC 56C MOH6210210 N/A N/A Maximum Load Capacity 150% for 1 min. 150% for 1 min. 150% for 1 min. B 435P FC 56C MOH6211100 MOH6211131 TAC 4001–00 Line Protection Fuses Fuses Fuses Note: All motors are capable of 20:1 constant torque speed range. U.L. Listed No Yes Yes Operating Conditions Ambient Temperature Chassis Model 0–55° C0–55° C0–55° C DC Motors Enclosed Model N.A. 0–40° C0–40° C 1/2 to 5 Horsepower 180 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed Relative Humidity .................................................... 5–95% non-condensing ...................................................... Altitude ......................................................................... to 3300 ft. (1000m)......................................................... NEMA Model Number Q7002 HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Type Size Face without 7 VDC/1000 RPM Tachometer Performance Characteristics Tachometer Tachometer Kit (mounted) Speed Range 50:1 50:1 50:1 1/2 G 56KAA FC 56C MOF7210210 N/A N/A Speed Regulation (% of motor base speed) for 95% load change Arm. Voltage Feedback................................... ±1% to ± 2% (depending on motor)............................................. B 336P NV 56C MOF7111100 MOF7111131 TAC 4001–13 Tach. Feedback ................................... ±1/2 to 1% (depending on tach generator)............................................. 3/4 G 56PAA FC 56C MOG7210210 N/A N/A Acceleration (forward or reverse) B 336P NV 56C MOG7211100 MOG7211131 TAC 4001–10 Range A ..................................................... Linear .3–3 seconds (to full speed) ........................................... 1 G 146ATC FC 140TC MOH7210800 MOH7210831 TAC 4004–02 Range B .................................................... Linear 3–30 seconds (to full speed) ........................................... G 56SAA FC 56C MOH7210210 N/A N/A B 435P FC 56C MOH7211100 MOH7211131 TAC 4001–00 Adjustments 1-1/2 B 536P FC 140TC MOI7211100 MOI7211131 TAC 4007–01 Q7005 Current Range G 148ATC FC 140TC MOI7210800 MOI7210831 TAC 4004–02 (nominal–adjustable to 150%) 1.0, 1.5, 2.0, 3.0 2, 3, 4, 6, 10, Amps 15, 25 Amps 2 B 548P FC 140TC MOJ7211100 MOJ7211131 TAC 4007–01 5.0 Amps G 149ATC FC 140TC MOJ7210800 MOJ7210831 TAC 4004–02 Maximum Speed ................................................. 70–105% of motor base speed ............................................... 3 G 1412ATC FC 140TC MOK7210800 MOK7210831 TAC 4004–02 IR Compensation .............................................................. Adjustable ................................................................. B 649P FC 180TC MOK7211100 MOK7211131 TAC 4001–15 5 B 681P FC 180TC MOL7211100 MOL7211131 TAC 4001–15 Options Description Note: All motors are capable of 20:1 constant torque speed range. Isolated Input Bipolar, input–output with selectable inputs for 0 to ±10 VDC, 0 to ±14 VDC, 0 to ±100 VDC, 1 to 5mA or 4 to 20mA Fault Module Contact outputs—trips on overcurrent, overvoltage or field loss Independent Acceleration/ Forward acceleration, forward deceleration, reverse acceleration, reverse Deceleration Control deceleration, 4 potentiometers AC/Pulse Tach Feedback Converts signals from AC tachometer or pulse generator to direction sensitive DC voltage for improved speed regulation Quadraline 7000 Quadraline 7000 16 5 Quad7 spreads 5 3/25/05, 1.17 Quadraline 7000 Quadraline 7000 Motor chart specify: Non-Listed Motors How to Order Standard How to Order Horsepower Non-listed motors are available, Selection charts for DC motors, In determining the components Motor Type (Manufacturer) but specific information is DC Motors available from Warner Electric that comprise a drive system, the B=Baldor required. Motors and Controls, are listed on following selections must be G=General Electric 1. Motor horsepower the following pages. For more made for features and options. Frame Size 2. RPM complete specifications and Motor Enclosure 3. Frame size dimensional information, contact TE=Totally Enclosed 4. Volts, armature 1. DC Motor Controller 4. Isolation Transformer Warner Electric Motors and TEFC=Fan Cooled 5. Volts, field or PM Controls customer service. Select KVA of transformer when Select HP and AC input voltage. TENV=Non Ventilated 6. Enclosure required by adding the total HP of The AC input voltage will ‘C’ Face Size 7. Conduit location, F1, F2 etc. all drives to be connected to the determine motor armature and (For use with Single Phase 8. Thermostat transformer. Then select model field voltage. Controllers only) 9. Accessory endshield number by primary input voltage Armature Voltage 10. ‘C’ face AC Input Motor Voltage and secondary output voltage. Model Number 11. Delivery requirements Voltage Arm/Field Motor with Tachometer 12. Special application or 115V 90V Arm (mounted) environmental considerations 5. Options/Accessories 50/100V Field Motor without Tachometer and other important 230V 180V Arm A. Determine which options are Tachometer Kit information. 100/200V Field required for your applications. This could include speed and/ Now select drive configuration, or load meters. chassis or enclosure. If enclo- B. Options may be mounted by sure, do you want a blank front the factory or field installed. cover or operators controls? Determine which operators are Example required (i.e., run/jog, auto/ manual) and whether they will be A conveyer requires a 1 HP DC on a remote operators station or motor, 1750 RPM, shunt wound on the drive enclosure. From the field, TEFC enclosure and a list of standard option boards, 7V/1000RPM tachometer. The select those required for your DC drive will be chassis mount, application. 230 VAC single phase input, to be operated from a ROS. ROS to include forward and reverse, 2. DC Motor start/stop and a speed potentio- meter. Isolation transformer from With the motor voltage specified a 230 VAC input is required. The by the AC input voltage selected user would also like fault output above, now determine permanent contacts to activate other magnet or shunt wound, frame machine control. size, enclosure type (TEFC or TENV), C face, and whether a Item Qty Part No. tachgenerator will be required. 1 1 Q7006–2 2 1 MOH2210831 3 1 R1002 4 1 TRS21–020 5 1 (included as a part of item 1) 3. Remote (ROS) Operator Station If a remote operators station will be used, select which operators will be used, and the NEMA rating required. Quadraline 7000 Quadraline 7000 6 15 Quad7 spreads 6 3/25/05, 1.17 Quadraline 7000 Quadraline 7000 Quadraline 7000 Series Remote Operator Stations (ROS) Remote Selection Input HP Basic On/Off External Signal Zero Position Input Operator Information Function Model Line Dancer Control Line Number Stations Voltage Chassis NEMA NEMA Chassis NEMA NEMA Chassis NEMA 4/12 4/12 w/ 4/12 4/12 w/ 4/12 Start-Stop Switch (2) Operators Operators Run-Jog Switch Forward-Reverse Switch R1000 115 VAC 1/8–1/2 Q7006 N/A N/A Q7006–1 N/A N/A Q7006–5 N/A Auto-Manswitch 1 Phase Single Turn Speed Pot Start-Stop Switch (2) 230 VAC 1/4–1 Q7006 N/A N/A Q7006–1 N/A N/A Q7006–5 N/A Run-Jog Switch R1001 1 Phase Auto-Man Switch 115 VAC 1/4–1 Q7002 Q7022 Q7032 Q7002–1 Q7022–1 Q7042–1 Q7002–5 Q7022–5 Single Turn Speed Pot 1 Phase Start-Stop Switch (2) 230 VAC 1/2–2 Q7002 Q7022 Q7032 Q7002–1 Q7022–1 Q7042–1 Q7002–5 Q7022–5 Forward-Reverse Switch R1002 1 Phase Run-Jog Switch Single Turn Speed Pot 230 VAC 3–5 Q7005 Q7025 Q7035 Q7005–1 Q7025–1 Q7045–1 Q7005–5 Q7025–5 Start Pushbutton (1)(3) 1 Phase Stop Pushbutton R8005 Single Turn Speed Pot Run/Jog–Forward/Reverse External Signal Zero Position Dancer Control Includes power unit, control logic Includes power unit, control For tension applications such as and enclosure if specified with or logics, isolated signal follower an unwind, rewind or tension without operator devices. accepting 4–20 mA, 1– 5mA, 0– infeed with a zero position dancer Operator devices include: Start- ± 10 VDC, 0– ± 14 VDC or 0– or load cell includes PID function. Note: Stop switch, Run-Jog switch, ± 100 VDC reference signal This feature is used in special (1) NEMA 12 Enclosed with wiring to operators. Forward-Reverse switch, single inputs and enclosure if specified applications usually involving turn Speed Setting Potentiometer with or without operator devices. web-processing equipment. (2) NEMA 4/12 Enclosed with wiring to terminal strips. and Power Light. Operator devices include: Start- (3) For non-reversing application only. Stop switch, Run-Jog switch, Forward-Reverse switch, Auto- Manual switch, single turn Speed Setting Potentiometer, and Power Light. Options Isolation Description Factory Field Installed Installed Isolation Transformers Transformers M/N Suffix Kits M/N Isolated Input—Bipolar, Single phase NEMA I Enclosed, Dry Type, No Taps, 60 Hz input-output with selectable inputs for 0 to ± 10 VDC, 0 to ± 14 –1 Q7999–01 HP KVA Primary Secondary Model Number VDC, 0 to ± 100 VDC, 1 to 5mA Voltage Voltage or 4 to 20 mA. Fault Module—Contact outputs . -trips on overcurrent, 1/4 1/2 120/240 120/240 TRS21-005 –2 Q7999–02 overvoltage or field loss. 1/2 1 120/240 120/240 TRS21-010 Independent Accel/Decel Control—Forward accel, 3/4 11/2 120/240 120/240 TRS21-015 forward decel, reverse accel, –3 Q7999–03 reverse decel, 4 potentiometers 1 2 120/240 120/240 TRS21-020 AC/Pulse Tach Feedback— 11/2 3 240/480 120/240 TRS42-030 Converts signals from AC tachometer or pulse generator to 2 5 240/480 120/240 TRS42-050 direction sensitive DC voltage for –4 Q7999–04 improved speed regulation 3 71/2 240/480 120/240 TRS42-075 Mounting and connecting Not 5 10 240/480 120/240 TRS42-100 hardware for 2 option kits Required Q7098-00 Pivot Point Sensor For dimensions and connection information, contact Warner Electric Motors and Controls customer service. (for use w/zero position – APT 2043-00 Dancer controlled models) Quadraline 7000 Quadraline 7000 14 7 Quad7 spreads 7 3/25/05, 1.17 2 2 Quadraline 7000 Quadraline 7000 1. General Description 2. Specifications Connection Diagram Zero Options The AC/Pulse Tach Option board Input Signal Position allows the use of either an AC A/C Pulse • Primarily designed for 60 pulse tachometer or a magnetic pulse Dancer per revolution pulse Tach tach for speed feedback to the tachometers. Maximum Winder Q7000. A ring tach, such as the Control frequency input is 3600 Hz. Dancer Feedback MTK series used with the DS Roll Minimum frequency for full 9000 Digital Front End, can be output voltage is 1200 Hz. used. The standard drive requires • Maximum voltage 100V. a DC analog tachometer 7 VDC/ 1000 RPM, or 50 VDC/1000 Pivot Point RPM, if a tachometer is to be Output signal Sensor used. If an encoder is to be used, • 0 to 10 VDC. please consult Seco Electronics Motor for adjustment. Component Location Maximum Offset Speed Adjustment Adjustment GND L1 L2 A1 A2 F1 F2 Q7000 Heatsink Assembly Max Spd Offset R R 4 4 2 0 AC Pulse Tach Feedback 1 2 3456 78 9 1011 TB1 TB1 V Output V Out Signal In 1 1 1 TB41 Q7000 Control Board Input U1 U2 Signal 1 Com from U3 1 TB40 Pulse/ Tach 1 1 U5 U6 1 2 3 4 5 6 7 8 9 L51 L52 OS P50 OT CG CO TB52 T856 D51 TB50 1 1 1 Gain Dancer Position U7 U8 VR2 VR1 SW1 J4 2 TP R2 11 3 + 3 3 T856 + 01 TP + + R5 Derivative - 10 J6 TP O R10 Gain 4 TP T856 VR5 R28 9 P40 C2 C4 TP TP R4 R26 1 2 8 1 16 TP40 2 11 U1 U2 U3 3 TP3 Ribbon Cable to Q7000 TP 4 R6 Proportional 1 P Gain 5 TP VR4 R24 6 F1 TP 6 R23 5 115V J50 230V J51 115V 7 Derivative I Gain L1 TP VR6 8 R33 7 U4 TB53 9 Z1 L2 RC1 Connection Diagram TB54 J52 J53 J54 L52 A B A B C D A B C R40 R42 AC Tach Offset Max Spd 60 Pulse/Rev 3600 RPM Max 3 The purpose of the ZPD board is remotely mounted Dancer Notes: 1. General Description 2 to stabilize the system and keep Position potentiometer. T 3 V 1 1. Place jumper J1 in 7V position. In V Out The zero position dancer option the dancer in a fixed position, 2 TB41 2. Select tach feedback mode. (SWI) board provides dancer control for thus maintaining tension within a 1 Com AC/PULSE TACH The adjustments contained on either an unwind, rewind or in- 3. Adjust R42, max. speed to set given tolerance range. TB40 FEEDBACK OPTION the ZPD board enable the system feed tension control systems. In a maximum motor speed. (R1, max. P40 The pivot-point sensor, coupled to be fine tuned to the exact dancer system, closed loop speed on Q7000 control board to the pivot point of the dancer parameters of the application to control is accomplished because should be set fully CCW) arm, generates a signal to the provide optimum control and the web completes the path ZPD board signifying the position stability. between the motor and the 1 of the dancer arm and the Max dancer. With the zero position TB1 Arm Spd direction and velocity of any 7V P4 dancer option board, (hereafter R1 dancer arm movement. The 2. Specifications referred to as the ZPD Board) the J1 SW1 3 Dancer Position potentiometer dancer remains in a fairly 50V • Dancer pot (Pivot point sensor) Tach adjusts the dancer zero point Q7000 CONTROL BOARD constant position throughout the 1 1k OHM min., 20k OHM max. 2 electrically within the control. run. M/N APT 2043-00 Quadraline 7000 Quadraline 7000 Terminals are provided for a 8 13 Quad7 spreads 8 3/25/05, 1.17 4 4 R51 R52 R53 5 R50 R54 5 R55 R56 6 6 123 Open 0 0 1 1 COM + – Quadraline 7000 Quadraline 7000 The second, Mode B, allows two 1. General Description 2. Specifications Installation Options Options different Accel/ Decel rates to be Each version of the Q7000 The standard Q7000 Series DC A. Accel/Decel Time Range: selected by an outside sourced Factory or Independent control except the Q7006 has controller has a single forward Jumper Selectable for each contact closure. Like the Basic provision for mounting up to two acceleration adjustment pot and pot Quadraline 7000 the Forward Field Acceleration option boards. Q7006 units have single reverse acceleration (J21–J24) Acceleration and Reverse room for one option board. If one adjustment pot. The Forward F Range .3–3 seconds (zero Deceleration rates are identical Installed Deceleration option board is fitted it will be in Acceleration pot also sets the to full speed) as are the Reverse Acceleration postion A in Figure A. The acceleration rate in the forward S Range 3–30 seconds (zero and Forward Deceleration rates. second option board will be fitted direction, and the deceleration rate to full speed) The Mode B difference allows the in position B. Reference Figure A. in the reverse direction, i.e. both of ability to switch through contact B. Operating Modes: these rates will be the same. change from either of two sets of Jumper Selectable (J20) Conversely, the Reverse Accelera- adjustments, thereby giving two A Mode: tion pot also sets the deceleration entirely different rates rather than Acceleration Forward R21 rate in the Forward direction, the single rate allowed with the Deceleration Forward R20 again, both rates are the same. basic Quadraline 7000 controller. Acceleration Reverse R22 Two modes of Accel/Decel control Deceleration Reverse R23 The adjustment setting for can be programmed with this acceleration determines the B Mode: option. amount of time the motor Pot operation in the B Mode controller will take to drive the is controlled by a contact The first, or Mode A, provides two motor from standstill or zero closure or jumper on TB20. acceleration adjustment pots and speed up to maximum speed. two decelation adjustment pots. The adjustment setting for This allows for independent deceleration determines the time adjustment of the forward acceler- the motor controller will take to ation rate, forward deceleration brake the moter from maximum rate, reverse acceleration rate and speed to zero. reverse deceleration rate. Component Location Forward Forward Reverse Reverse Time Deceleration Acceleration Acceleration Deceleration Range Adjust Adjust Adjust Adjust Select F .3–3 sec. Location A S 3–30 sec. Operating Fwd Fwd Rev Rev Decel Accel Accel Decel Mode Selection R20 R21 R22 R23 CW CW CW CW FF F F SS S S J21 J22 J23 J24 Operating A Mode B 1 B Location B 1 1 1 Control U1 U4 U3 J20 TB20 C7 P4 Independent Independent Acceleration Logic Board Acceleration Deceleration P20 Deceleration 116 Ribbon Cable to Q7000 Control Board Connection Diagram A. For field installation of one B. For field installation of two option, the correct mounting options, an additional ACCEL/DECEL 2 J20 hardware will be supplied with mounting kit Q7098–00 for OPTION BOARD A 2 the option kit. location B is required. Notes: B 1 Operating 1. Jumper J3 on Q7000 control board TB20 Mode B P20 must be placed in the “center” Control Switch position as shown for proper (Optional) operation of accel/decel option board. P4 2. Reference section 2.b for A description of operation modes. J3 1 A Q7000 CONTROL BOARD Quadraline 7000 Quadraline 7000 12 9 Quad7 spreads 9 3/25/05, 1.17 Quadraline 7000 Quadraline 7000 C. Field Loss, detects loss of Two form C contacts are provided 1. General Description 1. General Description Component Location Options Options field current. from the fault relay that change The Fault Module Option Board The Bipolar Isolation Option state in the event of a fault trip. D. Fault Relay, with 2 form C Fault Bipolar provides adjustable overvoltage Board provides an isolated An on-board reset pushbutton or contacts, that is energized Range and overcurrent as well as field Minimum Maximum interface between the Q7000 and Offset quick connect connections are when power is applied and no Module Selection Isolation Speed Speed Adjustment loss protection for the Q7000 Reference control signals. The provided for resetting the drive Jumper Adjustment Adjustment faults are present. series of DC motor controllers. Option Board mounts easily to after a fault occurs. When a fault Offset Min Spd Max Spd E. Open Collector Output R The overcurrent protection can R R the Q7000 Control Board via occurs, the drive is disabled, 4 4 4 Optional Bipolar Isolation Bipolar Isolation 0 signifying an overcurrent 1 2 be jumpered for either instant- stand-offs and a ribbon cable. Trim Pot Trim turning off the SCR power bridge, CW condition is present. Timed aneous overcurrent trip or timed the motor will coast to a stop. If W overcurrent trip will occur if overcurrent trip. (An overload will 2. Specifications the fault relay contacts are wired CCW V the overload remains 0-10V V Output eventually cause an overcurrent 1 In 1 Input 0-14V U1 U2 into the stop circuitry, the Stop/ Out I Signal 0-100V 1 Input Signals: (Overcurrent LED D30 Signal trip with the time to trip decreas- In 1-5MA TB41 Start relay in the Quadraline 7000 1 Com 4-20MA U3 Current Voltage indicates output is on.) This 1 ing as the current level increases TB40 J40 controller will drop out. circuit can handle 250mA (24 1–5mA DC 0 to ±10 VDC when the timed mode is VDC max.) when the output is 1 1 4–20mA DC 0 to ±14 VDC selected.) An open collector U5 U6 pulled down to zero during an 0 to ±100 VDC transistor output is provided to 2. Specifications 1 U4 overload. Output voltage: indicate when an overload is 1 1 U7 U8 A. Adjustable Instantaneous or 0 to ±10 VDC present. Four Red LED’s are on F. Four Red LEDs Timed Overcurrent Trip. the board, to indicate overcurrent 1. Overcurrent Trip Current trip setting 30 to trip, overvoltage trip, field loss 2. Overcurrent voltage Operation and Adjustment P40 150% rated current. TP40 116 trip, and overload. 3. Field Loss Trip Jumper Selection Ribbon Cable to Q7000 B. Adjustable Overvoltage Trip. 4. Overcurrent Present Select input range Voltage trip setting 10 to For voltage input, connect 150% rated voltage. input wires to the V IN and Component Location Fault Trip COM (common) positions on Fault Trip Level Adjustment: Indication LEDs Fault Relay Overvoltage Overcurrent OV – Overvoltage TB40. Jumper J40 as follows: Contact Overcurrent FL – Field Loss Indication LED Jumper Voltage OC – Overcurrent Position Input Over Over OC OV FL OC Voltage Current Range Trip TP31 TP32 P31 Reset Remote Reset 0–10 VDC 0 to ±10 VDC Fault Module P32 Fault Module SW30 Quick Connect R30 R31 0–14 VDC 1 to ±14 VDC BA Local J31 TB30 0–100 VDC 0 to ±100 VDC Fault Reset 1 Connection Diagram Module Overcurrent K30 2 Trip Select: 3 A – Timed U1 U2 U3 U4 U5 4 For current input, connect input B – Instantaneous 1 K30 5 11 1 1 1 TP33 Trim wires to the I IN and COM BI-Polar 6 (Optional) Isolation (common) positions on TB40. +24V CW 7 DC Voltage Input Option 4 3 8 Jumper J40 as follows: W 3 DC Current Input 2 9 U6 CCW Motor Field Input Common 1 2 Jumper Position K30 TB31 1 Input V Out 1 1 TP30 TB40 1–5mA DC Connect in 2 REV J30 2 Series with CW TB41 4–20mA DC Com P30 Field PM Motor Field FWD 116 SH Speed Ensure Jumper J41 is in MAN postion A. Ribbon Cable Motor Field Select: Fault to Q7000 – Permanent Magnet (PM) Relay AUTO – Shunt Wound (SH) P40 Overcurrent Indication Notes: Connection Diagram 3456 Remote 1. Fault relay contacts are shown in Reset TBI P4 (Optional) TB30 trip or power off condition. P31 3 1 Connect contact in series with stop 2 P32 circuit as shown to activate stop 3 Q7000 CONTROL BOARD function when trip occurs. If this 4 FAULT 1 connection is not made, control is 5 MODULE disabled when trip occurs and will 6 Motor 2 7 start when trip circuit is reset. TB31 Field 1 8 4 F1 F2 2. No connection is required for PM 1. If optional trim pot is used, 2 9 P30 motor. remove jumper from TB41–3 and 4. 3. Close contacts to reset trip circuit. 91011 F1 F2 2. Mounted on the enclosure TB1 4. Overcurrent indication: Open P4 Q7000 door of External Signal collector output sinks up to 250mA POWER COMPONENT Q7000 CONTROL BOARD Models equipped with this ASSEMBLY if current exceeds overcurrent provision. level. (24 VDC max.) Quadraline 7000 Quadraline 7000 10 11 Quad7 spreads 10 3/25/05, 1.18 Start Stop Quadraline 7000 Quadraline 7000 C. Field Loss, detects loss of Two form C contacts are provided 1. General Description 1. General Description Component Location Options Options field current. from the fault relay that change The Fault Module Option Board The Bipolar Isolation Option state in the event of a fault trip. D. Fault Relay, with 2 form C Fault Bipolar provides adjustable overvoltage Board provides an isolated An on-board reset pushbutton or contacts, that is energized Range and overcurrent as well as field Minimum Maximum interface between the Q7000 and Offset quick connect connections are when power is applied and no Module Selection Isolation Speed Speed Adjustment loss protection for the Q7000 Reference control signals. The provided for resetting the drive Jumper Adjustment Adjustment faults are present. series of DC motor controllers. Option Board mounts easily to after a fault occurs. When a fault Offset Min Spd Max Spd E. Open Collector Output R The overcurrent protection can R R the Q7000 Control Board via occurs, the drive is disabled, 4 4 4 Optional Bipolar Isolation Bipolar Isolation 0 signifying an overcurrent 1 2 be jumpered for either instant- stand-offs and a ribbon cable. Trim Pot Trim turning off the SCR power bridge, CW condition is present. Timed aneous overcurrent trip or timed the motor will coast to a stop. If W overcurrent trip will occur if overcurrent trip. (An overload will 2. Specifications the fault relay contacts are wired CCW V the overload remains 0-10V V Output eventually cause an overcurrent 1 In 1 Input 0-14V U1 U2 into the stop circuitry, the Stop/ Out I Signal 0-100V 1 Input Signals: (Overcurrent LED D30 Signal trip with the time to trip decreas- In 1-5MA TB41 Start relay in the Quadraline 7000 1 Com 4-20MA U3 Current Voltage indicates output is on.) This 1 ing as the current level increases TB40 J40 controller will drop out. circuit can handle 250mA (24 1–5mA DC 0 to ±10 VDC when the timed mode is VDC max.) when the output is 1 1 4–20mA DC 0 to ±14 VDC selected.) An open collector U5 U6 pulled down to zero during an 0 to ±100 VDC transistor output is provided to 2. Specifications 1 U4 overload. Output voltage: indicate when an overload is 1 1 U7 U8 A. Adjustable Instantaneous or 0 to ±10 VDC present. Four Red LED’s are on F. Four Red LEDs Timed Overcurrent Trip. the board, to indicate overcurrent 1. Overcurrent Trip Current trip setting 30 to trip, overvoltage trip, field loss 2. Overcurrent voltage Operation and Adjustment P40 150% rated current. TP40 116 trip, and overload. 3. Field Loss Trip Jumper Selection Ribbon Cable to Q7000 B. Adjustable Overvoltage Trip. 4. Overcurrent Present Select input range Voltage trip setting 10 to For voltage input, connect 150% rated voltage. input wires to the V IN and Component Location Fault Trip COM (common) positions on Fault Trip Level Adjustment: Indication LEDs Fault Relay Overvoltage Overcurrent OV – Overvoltage TB40. Jumper J40 as follows: Contact Overcurrent FL – Field Loss Indication LED Jumper Voltage OC – Overcurrent Position Input Over Over OC OV FL OC Voltage Current Range Trip TP31 TP32 P31 Reset Remote Reset 0–10 VDC 0 to ±10 VDC Fault Module P32 Fault Module SW30 Quick Connect R30 R31 0–14 VDC 1 to ±14 VDC BA Local J31 TB30 0–100 VDC 0 to ±100 VDC Fault Reset 1 Connection Diagram Module Overcurrent K30 2 Trip Select: 3 A – Timed U1 U2 U3 U4 U5 4 For current input, connect input B – Instantaneous 1 K30 5 11 1 1 1 TP33 Trim wires to the I IN and COM BI-Polar 6 (Optional) Isolation (common) positions on TB40. +24V CW 7 DC Voltage Input Option 4 3 8 Jumper J40 as follows: W 3 DC Current Input 2 9 U6 CCW Motor Field Input Common 1 2 Jumper Position K30 TB31 1 Input V Out 1 1 TP30 TB40 1–5mA DC Connect in 2 REV J30 2 Series with CW TB41 4–20mA DC Com P30 Field PM Motor Field FWD 116 SH Speed Ensure Jumper J41 is in MAN postion A. Ribbon Cable Motor Field Select: Fault to Q7000 – Permanent Magnet (PM) Relay AUTO – Shunt Wound (SH) P40 Overcurrent Indication Notes: Connection Diagram 3456 Remote 1. Fault relay contacts are shown in Reset TBI P4 (Optional) TB30 trip or power off condition. P31 3 1 Connect contact in series with stop 2 P32 circuit as shown to activate stop 3 Q7000 CONTROL BOARD function when trip occurs. If this 4 FAULT 1 connection is not made, control is 5 MODULE disabled when trip occurs and will 6 Motor 2 7 start when trip circuit is reset. TB31 Field 1 8 4 F1 F2 2. No connection is required for PM 1. If optional trim pot is used, 2 9 P30 motor. remove jumper from TB41–3 and 4. 3. Close contacts to reset trip circuit. 91011 F1 F2 2. Mounted on the enclosure TB1 4. Overcurrent indication: Open P4 Q7000 door of External Signal collector output sinks up to 250mA POWER COMPONENT Q7000 CONTROL BOARD Models equipped with this ASSEMBLY if current exceeds overcurrent provision. level. (24 VDC max.) Quadraline 7000 Quadraline 7000 10 11 Quad7 spreads 10 3/25/05, 1.18 Start Stop Quadraline 7000 Quadraline 7000 The second, Mode B, allows two 1. General Description 2. Specifications Installation Options Options different Accel/ Decel rates to be Each version of the Q7000 The standard Q7000 Series DC A. Accel/Decel Time Range: selected by an outside sourced Factory or Independent control except the Q7006 has controller has a single forward Jumper Selectable for each contact closure. Like the Basic provision for mounting up to two acceleration adjustment pot and pot Quadraline 7000 the Forward Field Acceleration option boards. Q7006 units have single reverse acceleration (J21–J24) Acceleration and Reverse room for one option board. If one adjustment pot. The Forward F Range .3–3 seconds (zero Deceleration rates are identical Installed Deceleration option board is fitted it will be in Acceleration pot also sets the to full speed) as are the Reverse Acceleration postion A in Figure A. The acceleration rate in the forward S Range 3–30 seconds (zero and Forward Deceleration rates. second option board will be fitted direction, and the deceleration rate to full speed) The Mode B difference allows the in position B. Reference Figure A. in the reverse direction, i.e. both of ability to switch through contact B. Operating Modes: these rates will be the same. change from either of two sets of Jumper Selectable (J20) Conversely, the Reverse Accelera- adjustments, thereby giving two A Mode: tion pot also sets the deceleration entirely different rates rather than Acceleration Forward R21 rate in the Forward direction, the single rate allowed with the Deceleration Forward R20 again, both rates are the same. basic Quadraline 7000 controller. Acceleration Reverse R22 Two modes of Accel/Decel control Deceleration Reverse R23 The adjustment setting for can be programmed with this acceleration determines the B Mode: option. amount of time the motor Pot operation in the B Mode controller will take to drive the is controlled by a contact The first, or Mode A, provides two motor from standstill or zero closure or jumper on TB20. acceleration adjustment pots and speed up to maximum speed. two decelation adjustment pots. The adjustment setting for This allows for independent deceleration determines the time adjustment of the forward acceler- the motor controller will take to ation rate, forward deceleration brake the moter from maximum rate, reverse acceleration rate and speed to zero. reverse deceleration rate. Component Location Forward Forward Reverse Reverse Time Deceleration Acceleration Acceleration Deceleration Range Adjust Adjust Adjust Adjust Select F .3–3 sec. Location A S 3–30 sec. Operating Fwd Fwd Rev Rev Decel Accel Accel Decel Mode Selection R20 R21 R22 R23 CW CW CW CW FF F F SS S S J21 J22 J23 J24 Operating A Mode B 1 B Location B 1 1 1 Control U1 U4 U3 J20 TB20 C7 P4 Independent Independent Acceleration Logic Board Acceleration Deceleration P20 Deceleration 116 Ribbon Cable to Q7000 Control Board Connection Diagram A. For field installation of one B. For field installation of two option, the correct mounting options, an additional ACCEL/DECEL 2 J20 hardware will be supplied with mounting kit Q7098–00 for OPTION BOARD A 2 the option kit. location B is required. Notes: B 1 Operating 1. Jumper J3 on Q7000 control board TB20 Mode B P20 must be placed in the “center” Control Switch position as shown for proper (Optional) operation of accel/decel option board. P4 2. Reference section 2.b for A description of operation modes. J3 1 A Q7000 CONTROL BOARD Quadraline 7000 Quadraline 7000 12 9 Quad7 spreads 9 3/25/05, 1.17 2 2 Quadraline 7000 Quadraline 7000 1. General Description 2. Specifications Connection Diagram Zero Options The AC/Pulse Tach Option board Input Signal Position allows the use of either an AC A/C Pulse • Primarily designed for 60 pulse tachometer or a magnetic pulse Dancer per revolution pulse Tach tach for speed feedback to the tachometers. Maximum Winder Q7000. A ring tach, such as the Control frequency input is 3600 Hz. Dancer Feedback MTK series used with the DS Roll Minimum frequency for full 9000 Digital Front End, can be output voltage is 1200 Hz. used. The standard drive requires • Maximum voltage 100V. a DC analog tachometer 7 VDC/ 1000 RPM, or 50 VDC/1000 Pivot Point RPM, if a tachometer is to be Output signal Sensor used. If an encoder is to be used, • 0 to 10 VDC. please consult Seco Electronics Motor for adjustment. Component Location Maximum Offset Speed Adjustment Adjustment GND L1 L2 A1 A2 F1 F2 Q7000 Heatsink Assembly Max Spd Offset R R 4 4 2 0 AC Pulse Tach Feedback 1 2 3456 78 9 1011 TB1 TB1 V Output V Out Signal In 1 1 1 TB41 Q7000 Control Board Input U1 U2 Signal 1 Com from U3 1 TB40 Pulse/ Tach 1 1 U5 U6 1 2 3 4 5 6 7 8 9 L51 L52 OS P50 OT CG CO TB52 T856 D51 TB50 1 1 1 Gain Dancer Position U7 U8 VR2 VR1 SW1 J4 2 TP R2 11 3 + 3 3 T856 + 01 TP + + R5 Derivative - 10 J6 TP O R10 Gain 4 TP T856 VR5 R28 9 P40 C2 C4 TP TP R4 R26 1 2 8 1 16 TP40 2 11 U1 U2 U3 3 TP3 Ribbon Cable to Q7000 TP 4 R6 Proportional 1 P Gain 5 TP VR4 R24 6 F1 TP 6 R23 5 115V J50 230V J51 115V 7 Derivative I Gain L1 TP VR6 8 R33 7 U4 TB53 9 Z1 L2 RC1 Connection Diagram TB54 J52 J53 J54 L52 A B A B C D A B C R40 R42 AC Tach Offset Max Spd 60 Pulse/Rev 3600 RPM Max 3 The purpose of the ZPD board is remotely mounted Dancer Notes: 1. General Description 2 to stabilize the system and keep Position potentiometer. T 3 V 1 1. Place jumper J1 in 7V position. In V Out The zero position dancer option the dancer in a fixed position, 2 TB41 2. Select tach feedback mode. (SWI) board provides dancer control for thus maintaining tension within a 1 Com AC/PULSE TACH The adjustments contained on either an unwind, rewind or in- 3. Adjust R42, max. speed to set given tolerance range. TB40 FEEDBACK OPTION the ZPD board enable the system feed tension control systems. In a maximum motor speed. (R1, max. P40 The pivot-point sensor, coupled to be fine tuned to the exact dancer system, closed loop speed on Q7000 control board to the pivot point of the dancer parameters of the application to control is accomplished because should be set fully CCW) arm, generates a signal to the provide optimum control and the web completes the path ZPD board signifying the position stability. between the motor and the 1 of the dancer arm and the Max dancer. With the zero position TB1 Arm Spd direction and velocity of any 7V P4 dancer option board, (hereafter R1 dancer arm movement. The 2. Specifications referred to as the ZPD Board) the J1 SW1 3 Dancer Position potentiometer dancer remains in a fairly 50V • Dancer pot (Pivot point sensor) Tach adjusts the dancer zero point Q7000 CONTROL BOARD constant position throughout the 1 1k OHM min., 20k OHM max. 2 electrically within the control. run. M/N APT 2043-00 Quadraline 7000 Quadraline 7000 Terminals are provided for a 8 13 Quad7 spreads 8 3/25/05, 1.17 4 4 R51 R52 R53 5 R50 R54 5 R55 R56 6 6 123 Open 0 0 1 1 COM + – Quadraline 7000 Quadraline 7000 Quadraline 7000 Series Remote Operator Stations (ROS) Remote Selection Input HP Basic On/Off External Signal Zero Position Input Operator Information Function Model Line Dancer Control Line Number Stations Voltage Chassis NEMA NEMA Chassis NEMA NEMA Chassis NEMA 4/12 4/12 w/ 4/12 4/12 w/ 4/12 Start-Stop Switch (2) Operators Operators Run-Jog Switch Forward-Reverse Switch R1000 115 VAC 1/8–1/2 Q7006 N/A N/A Q7006–1 N/A N/A Q7006–5 N/A Auto-Manswitch 1 Phase Single Turn Speed Pot Start-Stop Switch (2) 230 VAC 1/4–1 Q7006 N/A N/A Q7006–1 N/A N/A Q7006–5 N/A Run-Jog Switch R1001 1 Phase Auto-Man Switch 115 VAC 1/4–1 Q7002 Q7022 Q7032 Q7002–1 Q7022–1 Q7042–1 Q7002–5 Q7022–5 Single Turn Speed Pot 1 Phase Start-Stop Switch (2) 230 VAC 1/2–2 Q7002 Q7022 Q7032 Q7002–1 Q7022–1 Q7042–1 Q7002–5 Q7022–5 Forward-Reverse Switch R1002 1 Phase Run-Jog Switch Single Turn Speed Pot 230 VAC 3–5 Q7005 Q7025 Q7035 Q7005–1 Q7025–1 Q7045–1 Q7005–5 Q7025–5 Start Pushbutton (1)(3) 1 Phase Stop Pushbutton R8005 Single Turn Speed Pot Run/Jog–Forward/Reverse External Signal Zero Position Dancer Control Includes power unit, control logic Includes power unit, control For tension applications such as and enclosure if specified with or logics, isolated signal follower an unwind, rewind or tension without operator devices. accepting 4–20 mA, 1– 5mA, 0– infeed with a zero position dancer Operator devices include: Start- ± 10 VDC, 0– ± 14 VDC or 0– or load cell includes PID function. Note: Stop switch, Run-Jog switch, ± 100 VDC reference signal This feature is used in special (1) NEMA 12 Enclosed with wiring to operators. Forward-Reverse switch, single inputs and enclosure if specified applications usually involving turn Speed Setting Potentiometer with or without operator devices. web-processing equipment. (2) NEMA 4/12 Enclosed with wiring to terminal strips. and Power Light. Operator devices include: Start- (3) For non-reversing application only. Stop switch, Run-Jog switch, Forward-Reverse switch, Auto- Manual switch, single turn Speed Setting Potentiometer, and Power Light. Options Isolation Description Factory Field Installed Installed Isolation Transformers Transformers M/N Suffix Kits M/N Isolated Input—Bipolar, Single phase NEMA I Enclosed, Dry Type, No Taps, 60 Hz input-output with selectable inputs for 0 to ± 10 VDC, 0 to ± 14 –1 Q7999–01 HP KVA Primary Secondary Model Number VDC, 0 to ± 100 VDC, 1 to 5mA Voltage Voltage or 4 to 20 mA. Fault Module—Contact outputs . -trips on overcurrent, 1/4 1/2 120/240 120/240 TRS21-005 –2 Q7999–02 overvoltage or field loss. 1/2 1 120/240 120/240 TRS21-010 Independent Accel/Decel Control—Forward accel, 3/4 11/2 120/240 120/240 TRS21-015 forward decel, reverse accel, –3 Q7999–03 reverse decel, 4 potentiometers 1 2 120/240 120/240 TRS21-020 AC/Pulse Tach Feedback— 11/2 3 240/480 120/240 TRS42-030 Converts signals from AC tachometer or pulse generator to 2 5 240/480 120/240 TRS42-050 direction sensitive DC voltage for –4 Q7999–04 improved speed regulation 3 71/2 240/480 120/240 TRS42-075 Mounting and connecting Not 5 10 240/480 120/240 TRS42-100 hardware for 2 option kits Required Q7098-00 Pivot Point Sensor For dimensions and connection information, contact Warner Electric Motors and Controls customer service. (for use w/zero position – APT 2043-00 Dancer controlled models) Quadraline 7000 Quadraline 7000 14 7 Quad7 spreads 7 3/25/05, 1.17 Quadraline 7000 Quadraline 7000 Motor chart specify: Non-Listed Motors How to Order Standard How to Order Horsepower Non-listed motors are available, Selection charts for DC motors, In determining the components Motor Type (Manufacturer) but specific information is DC Motors available from Warner Electric that comprise a drive system, the B=Baldor required. Motors and Controls, are listed on following selections must be G=General Electric 1. Motor horsepower the following pages. For more made for features and options. Frame Size 2. RPM complete specifications and Motor Enclosure 3. Frame size dimensional information, contact TE=Totally Enclosed 4. Volts, armature 1. DC Motor Controller 4. Isolation Transformer Warner Electric Motors and TEFC=Fan Cooled 5. Volts, field or PM Controls customer service. Select KVA of transformer when Select HP and AC input voltage. TENV=Non Ventilated 6. Enclosure required by adding the total HP of The AC input voltage will ‘C’ Face Size 7. Conduit location, F1, F2 etc. all drives to be connected to the determine motor armature and (For use with Single Phase 8. Thermostat transformer. Then select model field voltage. Controllers only) 9. Accessory endshield number by primary input voltage Armature Voltage 10. ‘C’ face AC Input Motor Voltage and secondary output voltage. Model Number 11. Delivery requirements Voltage Arm/Field Motor with Tachometer 12. Special application or 115V 90V Arm (mounted) environmental considerations 5. Options/Accessories 50/100V Field Motor without Tachometer and other important 230V 180V Arm A. Determine which options are Tachometer Kit information. 100/200V Field required for your applications. This could include speed and/ Now select drive configuration, or load meters. chassis or enclosure. If enclo- B. Options may be mounted by sure, do you want a blank front the factory or field installed. cover or operators controls? Determine which operators are Example required (i.e., run/jog, auto/ manual) and whether they will be A conveyer requires a 1 HP DC on a remote operators station or motor, 1750 RPM, shunt wound on the drive enclosure. From the field, TEFC enclosure and a list of standard option boards, 7V/1000RPM tachometer. The select those required for your DC drive will be chassis mount, application. 230 VAC single phase input, to be operated from a ROS. ROS to include forward and reverse, 2. DC Motor start/stop and a speed potentio- meter. Isolation transformer from With the motor voltage specified a 230 VAC input is required. The by the AC input voltage selected user would also like fault output above, now determine permanent contacts to activate other magnet or shunt wound, frame machine control. size, enclosure type (TEFC or TENV), C face, and whether a Item Qty Part No. tachgenerator will be required. 1 1 Q7006–2 2 1 MOH2210831 3 1 R1002 4 1 TRS21–020 5 1 (included as a part of item 1) 3. Remote (ROS) Operator Station If a remote operators station will be used, select which operators will be used, and the NEMA rating required. Quadraline 7000 Quadraline 7000 6 15 Quad7 spreads 6 3/25/05, 1.17 Quadraline 7000 Quadraline 7000 DC Motors Specification Q7006 Q7002 Q7005 Standard Specifications 1/4 to 1 Horsepower 90 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed DC Motors Horsepower Range 115V 1/8–1/2 1/4–1 HP Not Used NEMA Model Number 230V 1/4–1 1/2–2 HP 3–5 HP HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC AC Line Input Voltage 115 or 230 V ±10% 115 or 230 V ±10% 115 or 230 V ±10% Type Size Face without 7 VDC/1000 RPM Tachometer AC Line Frequencey 50/60 Hz ± 2 Hz 50/60 Hz ± 2 Hz 50/60 Hz ± 2 Hz Tachometer Tachometer Kit Single Phase Single Phase Single Phase (mounted) 115 VAC Supply 1/4 G 56HAA NV 56C MOD6110210 N/A N/A Armature Voltage 0–90 VDC 0–90 VDC Not Applicable B 320P NV 56C MOD6211200 MOD6211231 TAC 4001–13 Field Voltage 50/100 VDC 50/100 VDC Not Applicable 1/2 G 56KAA FC 56C MOF6210210 N/A N/A 230 VAC Supply B 336P NV 56C MOF6211200 MOF6211231 TAC 4001–13 Armature Voltage 0–180 VDC 0–180 VDC 0–180 VDC Field voltage 100/200 VDC 100/200 VDC 100/200 VDC 3/4 G 56PAA FC 56C MOG6210210 N/A N/A Q7006 Service Factor 1.0 1.0 1.0 B 428P FC 56C MOG6211100 MOG6211131 TAC 4001–00 Duty Continuous Continuous Continuous 1 G 56SAA FC 56C MOH6210210 N/A N/A Maximum Load Capacity 150% for 1 min. 150% for 1 min. 150% for 1 min. B 435P FC 56C MOH6211100 MOH6211131 TAC 4001–00 Line Protection Fuses Fuses Fuses Note: All motors are capable of 20:1 constant torque speed range. U.L. Listed No Yes Yes Operating Conditions Ambient Temperature Chassis Model 0–55° C0–55° C0–55° C DC Motors Enclosed Model N.A. 0–40° C0–40° C 1/2 to 5 Horsepower 180 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed Relative Humidity .................................................... 5–95% non-condensing ...................................................... Altitude ......................................................................... to 3300 ft. (1000m)......................................................... NEMA Model Number Q7002 HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Type Size Face without 7 VDC/1000 RPM Tachometer Performance Characteristics Tachometer Tachometer Kit (mounted) Speed Range 50:1 50:1 50:1 1/2 G 56KAA FC 56C MOF7210210 N/A N/A Speed Regulation (% of motor base speed) for 95% load change Arm. Voltage Feedback................................... ±1% to ± 2% (depending on motor)............................................. B 336P NV 56C MOF7111100 MOF7111131 TAC 4001–13 Tach. Feedback ................................... ±1/2 to 1% (depending on tach generator)............................................. 3/4 G 56PAA FC 56C MOG7210210 N/A N/A Acceleration (forward or reverse) B 336P NV 56C MOG7211100 MOG7211131 TAC 4001–10 Range A ..................................................... Linear .3–3 seconds (to full speed) ........................................... 1 G 146ATC FC 140TC MOH7210800 MOH7210831 TAC 4004–02 Range B .................................................... Linear 3–30 seconds (to full speed) ........................................... G 56SAA FC 56C MOH7210210 N/A N/A B 435P FC 56C MOH7211100 MOH7211131 TAC 4001–00 Adjustments 1-1/2 B 536P FC 140TC MOI7211100 MOI7211131 TAC 4007–01 Q7005 Current Range G 148ATC FC 140TC MOI7210800 MOI7210831 TAC 4004–02 (nominal–adjustable to 150%) 1.0, 1.5, 2.0, 3.0 2, 3, 4, 6, 10, Amps 15, 25 Amps 2 B 548P FC 140TC MOJ7211100 MOJ7211131 TAC 4007–01 5.0 Amps G 149ATC FC 140TC MOJ7210800 MOJ7210831 TAC 4004–02 Maximum Speed ................................................. 70–105% of motor base speed ............................................... 3 G 1412ATC FC 140TC MOK7210800 MOK7210831 TAC 4004–02 IR Compensation .............................................................. Adjustable ................................................................. B 649P FC 180TC MOK7211100 MOK7211131 TAC 4001–15 5 B 681P FC 180TC MOL7211100 MOL7211131 TAC 4001–15 Options Description Note: All motors are capable of 20:1 constant torque speed range. Isolated Input Bipolar, input–output with selectable inputs for 0 to ±10 VDC, 0 to ±14 VDC, 0 to ±100 VDC, 1 to 5mA or 4 to 20mA Fault Module Contact outputs—trips on overcurrent, overvoltage or field loss Independent Acceleration/ Forward acceleration, forward deceleration, reverse acceleration, reverse Deceleration Control deceleration, 4 potentiometers AC/Pulse Tach Feedback Converts signals from AC tachometer or pulse generator to direction sensitive DC voltage for improved speed regulation Quadraline 7000 Quadraline 7000 16 5 Quad7 spreads 5 3/25/05, 1.17 Quadraline 7000 Quadraline 7000 Material Handling DC Motors Applications Standard • Controlled acceleration 1/4 to 1 Horsepower 90 VDC Armature – 100/50 VDC SHUNT WOUND FIELD – 1750 RPM – Totally Enclosed DC Motors • Controlled deceleration NEMA Model Number • Bi-directional HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC • Precise positioning accuracy Type Size Face without 7 VDC/1000 RPM Tachometer Tachometer Tachometer Kit (mounted) 1/4 B 413D FC 56C MOD1211700 MOD1211731 TAC 4001–00 1/2 B 420D FC 56C MOF1211700 MOF1211731 TAC 4001–00 3/4 B 428D FC 56C MOG1211700 MOG1211731 TAC 4001–00 1 B 535D FC 56C MOH1211700 MOH1211731 TAC 4007–00 Note: All motors are capable of 20:1 constant torque speed range. Machine Tools • 4 quadrant control allows positioning easily adapted to specific program needs DC Motors 1/2 to 5 Horsepower 180 VDC Armature – 200/100 VDC SHUNT WOUND FIELD – 1750 RPM – Totally Enclosed NEMA Model Number HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Type Size Face without 7 VDC/1000 RPM Tachometer Tachometer Tachometer Kit (mounted) Web Processing 1/2 B 420D FC 56C MOF2211700 MOF2211731 TAC 4001–00 • Accurate web or material tensioning 3/4 B 428D FC 56C MOG2211700 MOG2211731 TAC 4001–00 • Zero position dancer (P.I.D. 1 G 146ATC FC 140TC MOH2210800 MOH2210831 TAC 4001–02 Gain Control) B 535D FC 56C MOH2211800 MOH2211831 TAC 4007–01 • Smooth and consistent control G L182ACY NV 180C MOH2110100 MOH2110131 TAC 4002–03 in process, and during un-wind 1-1/2 G 148ATC FC 140TC MOI2210800 MOI12210831 TAC 4004–02 or wind-up G L186ACY NV 180C MOI2110100 MOI2110131 TAC 4002–03 B 636D FC 180C MOI2211400 MOI2211431 TAC 4001–15 2 G 149ATC FC 140TC MOJ2210800 MOJ12210831 TAC 4004–02 B 646D FC 180C MOJ2211400 MOJ2211431 TAC 4001–15 G L186ACY NV 180C MOJ2110100 MOJ2110131 TAC 4002–03 3 G 189ATC NV 180TC MOK2110100 MOK2110131 TAC 4002–03 G 1412ATC FC 140C MOK2210800 MOK2210831 TAC 4004–02 Robotics B 7544D FC 210C MIK2211100 MOK2211131 TAC 4001–06 • Economical alternative to 5G CD2110ACY* NV 210C MOL2110700 MOL2110731 TAC 4002–03 sophisticated Servo control in B 9143D* FC 256UCZ MOL2211100 MOL2211131 TAC 4001–08 less demanding applications *These motors have 1-1/8" shaft diameter. • Chassis mount for easy integration in customer control Note: All motors are capable of 20:1 constant torque speed range. panel Quadraline 7000 Quadraline 7000 4 17 Quad7 spreads 4 3/25/05, 1.17 Quadraline 7000 Quadraline 7000 Dimensions Chassis Features and Benefits Q7006 Series Q7002/7005 Series .75 .218 Dia. (4) .187 x .375 slot (2) 11.75 9.625 10.25 9.000 .187 Dia. (2) 7.375 .375 9.125 8.00 5.50 3.375 9.50 Dimensions are listed in inches. Feature Packed Enclosed Q7002/7005 Series Electronic reversing 115/230 VAC Input Full wave 4-quadrant operation Provides smooth motoring or Regenerative braking Positioning accuracy braking torque in either direction Motor acts as a generator and 4 quadrant control provides of rotation. produces braking torque. positioning easily adapted to .218 Dia. (4) specific programming needs. 7 Selectable performance 7 Control adjustments features Max. speed, forward and reverse Total control acceleration, IR compensation, Controlled acceleration and • 115V/230V AC Input forward and reverse current limit, deceleration. Smooth, consistent, • Accel/Decel Range response characteristic. accurate…ideal for web • Internal/External Jog Reference tensioning applications. • HP Select 10.25 13.00 For use with shunt wound or • Overcurrent Trip Select permanent magnet DC motors *Chassis or NEMA 4/12 –Timed/Instantaneous/Disable enclosure • Motor Field Type Complete electrical protection –PM or Shunt Wound • Feedback Type * Listed 1/4 to 5 HP 150% full load current available High-response drive 7.562 8.750 * Listed for use in Canada for 1 min. Wide-band width allows unit to 8.375 9.50 replace expensive servo drives in some applications. Dimensions are listed in inches. Quadraline 7000 Quadraline 7000 *All units except Q7006 18 3 Quad7 spreads 3 3/25/05, 1.17 Quadraline 7000 Quadraline 7000 ® The Quadraline 7000 series is a Designed for either permanent UL Listed Ratings Features and Connection full wave, regenerative DC drive magnet or wound field motors Horsepower range designed to operate shunt wound Field supply is standard. 115 VAC 1/4–1 HP Benefits Diagrams 8 or permanent magnet DC motors Allows use of a wide range of 230 VAC 1/2–5 HP from 1/4 HP to 5 HP. 7 motors. 150% full load current available 11 Regenerative drives are the ideal for 1 minute. 3 6 10 5 CW 4 Full wave four quadrant answer for: 115/230 VAC operation Adjustments W F1 • Maintaining motor speed A1 + + Provides smooth motoring or Customer adjustments to match when an overhauling load CCW braking torque in either direction control to application: attempts to increase the + of rotation. Maximum speed– limits speed motor speed 2 4 9 – available at operator’s control A2 – • Providing continuous Selectable features F2 1 – Forward Acceleration– sets time braking torque with no power Selected by programming to reach full speed in forward GND L1 L2 A1 A2 F1 F2 123456 789 10 11 dissipation jumpers to program drives for direction– is also reverse • Repeatable, controllable TB2 TB1 specific motor or application: deceleration time 7V Arm braking to rest AC Supply– selects 115V or Reverse Acceleration– sets time J1 230 VAC • Rapid, repetitive reversal of to reach full speed in reverse SWI 6 CONTROL PC BD. 50V Current Scaling– selects current motor rotation direction—is also forward 6 Tach range to match control to a deceleration time The Quadraline 7000 models are HEATSINK ASSY. particular motor HP Rating IR Compensation– improves packed with features, designed Speed Feedback– selects motor speed regulation in and manufactured to the highest 3 armature voltage feedback or armature feedback mode quality standards and available tach–generator feedback for Forward Current Limit– sets 3 from your local Warner Electric J9 J10 improved speed holding maximum current available in 90V Motors and Controls distributor at 180V Acceleration/Deceleration Time– J11 forward direction to limit motor an economical price. selects range for adjustment overload control up to 30 secs Reverse Current Limit– sets Torque or Speed Control– selects maximum current available in mode of either motor speed or reverse direction to limit motor motor torque controlled by overload Notes: operator’s potentiometer Response– sets response 1. Ground control per local and 7. Speed adjust potentiometer: AC Supply Frequency– allows characteristic of control for national codes. 2KΩ to 10KΩ. drive to be operated on 50 Hz higher performance or 60 Hz supply applications 2. Customer supplied line fuses; 8. Selector switch determines size for protection of AC line direction of motor rotation. High-response drive Protection wiring and transformer per For Bi-directional operation Wide band width allows unit to Input AC line fuses protect local and national codes. without switch. Connect CCW replace expensive servo drives in control from line or load faults. potentiometer lead to TB1–6. 3. Programming jumpers J9, some applications. MOV’s protect unit from voltage J10, and J11 on control board 9. TB1–7 and 8 must be transients on AC power line. Regenerative braking must be positioned for 115 or connected together to enable Optional features include: 230 VAC line. control; jumper is factory Motor acts as a generator and installed. Open this circuit to • NEMA 4/12 enclosure provides braking torque. 4. Polarity shown is for positive disable control. speed reference voltage at • Fault module The braking energy is returned to TB1–4 (fwd direction). 10. Start (n.o.) and stop (n.c.) the AC power line, not dissipated • Bi-polar isolated input module momentary pushbuttons are as heat. 5. For PM motors, no • Independent Individual control used for conventional 3-wire connection is necessary to F1 of forward accel and decel and Electronic reversing control. If 2-wire control is and F2. reverse accel and decel rates required, connect maintained Allows rapid and continuous 6. DC tachometer (7VDC/1000 • AC pulse tach feedback switch or contact between cycling without any moving parts RPM or 50 VDC/1000 RPM) TB1–9 and TB1–11. in the control. is optional; when used, select 11. If motor thermostat (P1, P2) is No mechanical contactors tach feedback mode (SW1) available, connect in series required. and tach voltage level (J1). with stop pushbutton as shown. Quadraline 7000 Quadraline 7000 2 19 Quad7 spreads 2 3/25/05, 1.16 DC tach 100 VDC max. Speed adj. 115V Fwd (+) Rev. (–) 230V 230V 115V Start P1 P2 Stop Quadraline 7000 Quadraline 7000 Shunt Field Connections for DC Motors Connection Contents Diagrams L1 L1 DC MOTOR Line input DC MOTOR Line input CONTROLLER 115 VAC CONTROLLER 115 VAC L2 L2 A1 DC motor A1 DC motor armature armature Contents A2 90 VDC A2 90 VDC F1 F1 DC motor DC motor shunt field F2 shunt field Features and Benefits . . . . . . . 2 F2 100 VDC 50 VDC Applications . . . . . . . . . . . . . . . 4 Connections for a DC motor with a Connections for a DC motor with a Specifications . . . . . . . . . . . . . 5 90 VDC armature and 100 VDC 90 VDC armature and 50 VDC shunt field. shunt field. How to Order . . . . . . . . . . . . . . 6 Selection Information . . . . . . . 7 L1 L1 DC MOTOR Line input DC MOTOR Line input CONTROLLER 230 VAC CONTROLLER 230 VAC L2 L2 Zero Position Dancer Control . . . . . . . . . . . . 8 A1 A1 DC motor DC motor armature armature Options— A2 A2 180 VDC 180 VDC Installation . . . . . . . . . . . . . . 9 F1 F1 DC motor DC motor Bipolar Isolation . . . . . . . . . 10 shunt field shunt field F2 F2 200 VDC 100 VDC Fault Module . . . . . . . . . . . 11 Independent Acceleration Connections for a DC motor with a Connections for a DC motor with a Deceleration . . . . . . . . . . . 12 180 VDC armature and 200 VDC 180 VDC armature and 100 VDC A/C Pulse Tach shunt field. shunt field. Feedback . . . . . . . . . . . . . . 13 12 3 4 5 6 78 8 910 Remote Operator Adjustment R1–Max speed R1 R2 R3 R4 R5 R6 R7 Stations . . . . . . . . . . . . . . . . . 14 TB1 TB1 R2–IR comp Arm Speed Accel Locations 60 HZ R8 R9 A=.3-3 sec R3–Fwd accel Isolation Transformers . . . . . 14 7V 50 HZ B=3-30 sec 50V Bias R4–Rev accel J5 Accel J4 J1 Torque (Factory Tach Accel J3 R5–Fwd I limit Standard DC Motors . . . . . . . 15 Tach set) J2 SW1 Range Range R6–Rev I limit Dimensions . . . . . . . . . . . . . . 18 R7–Response p 13 R9–Zero Speed 7 pt helv; .5 line Connection Diagrams . . . . . . 19 R69 Adjustment Locations . . . . . . 20 A Recommended Spare R76A Parts . . . . . . . . . . . . . . . . . . . 21 Offset (Factory set) Service . . . . . . . . . . . . . . . . . 21 R103 E D P4 C B A J6 Current Range Line Voltage Select 115V 230V 230V 115V P3 P2 J9 J10 90V 180V J11 P1 Quadraline 7000 Quadraline 7000 20 1 Quad7 spreads 1 3/25/05, 1.16 ADDITIONAL WARNER ELECTRIC DC DRIVES & CONTROLS Quadraline 7000 Recommended Spare Parts Recommended Warner Electric Spare Parts Part Number Description Q7002 Q7005 Q7006 Control Board Assembly* SPC35933–00 SPC35933–00 SPC35933–00 Line Fuse (F1, F2) PFU1017–01 PFU1017–00 PFU1010–00 226636-001 226636-000 104364-022 (Buss JJN–30A) (Buss JJN–60A) (MDA–15A) Control Fuse (F3) PFU1004–00 PFU1004–00 PFU1004–00 (AGC.25A) (AGC.25A) (AGC.25A) SCR Module SPATY4018–00 SPATY4017–00 – Field Bridge 226122-000 PDI5005–00 PDI5005–00 – MOV 202956-014 PSU2002–00 PSU2002–00 – ® BRONCO II and Washdown Series DC Drives SE2000 DC Drives Power Board Assembly – – SPC36019–00 ® This non-regenerative DC drive is designed to control Designed for tough rugged applications, BRONCO II DC Zero Position Dancer Q7999–05 Q7999–05 Q7999–05 Drives feature speed regulation ± 0.5 – 1%, dual voltage shunt wound or permanent magnetic field DC motors Control Board Assembly from ¼ to 5 HP. It offers isolated 4-20mA or 0-10 VDC input (115/230 VAC), output 90 or 180 VDC, ¼ to 2 HP, External Signal Option Q7999–01 Q7999–01 Q7999–01 control signal, tachometer generator feedback, circuit circuit protection, torque control, local or remote operator Control Board Assembly control, open chassis, field programmable jumpers, protection, diagnostic capabilities, control relay, torque Fault Module Option Q7999–02 Q7999–02 Q7999–02 and slope control, and overcurrent protection. Jumper control relay with 3-wire start/stop circuit, jog at Control Board Assembly selectable to program drives for specified motor or potentiometer speed, cast aluminium enclosure – NEMA Independent Accel/Decel Option Q7999–03 Q7999–03 Q7999–03 4, NEMA 12, and NEMA 4X. Maximum and minimum application. Horsepower range 115 VAC to 230 VAC. Option Control Board Assembly Open chassis available and UL listed. speed adjustments. AC/Pulse Tach Feedback Q7999–04 Q7999–04 Q7999–04 Control Board Assembly * When replacing the Control Board Assembly, it is essential that all of the set-up jumpers and adjustment potentiometers on the new board are identical to those on the board being replaced. It may be necessary to re-adjust the potentiometers on the new board for correct operation. See Section 3.0 of this Manual. Service Service It is intended that the Quadraline 7000 should be serviced by replacing major sub-assemblies. The Replace- ment Parts List lists all of the sub-assemblies required to service Quadraline 7000 drives. It is recommended that users keep these parts readily available to support the drive’s M4000 Digital 3-Phase DC Drives DS9000 Digital Drive Speed Controller critical applications. For additional assistance The M4000 Series Digital 3-Phase DC Drive is a The DS9000 Digital Speed Controller features long term or the name of your programmable, microprocessor based variable speed DC speed accuracy, control and stability. It offers 16-bit closest authorized service drive. It allows keypad control of each parameter. Digital microprocessor based, AC or DC drive control, ± .01% center, contact Warner readout provides on-line monitoring of drive operation. accuracy, digital master or follower, analog or digital Electric Motors and Controls Ideal for many drive applications including wire and input, and two selectable sets of programmable param- customer service at (800) 787-3532. cable, packaging/converting, machinery and material eters. Front panel controls include a 4-digit LED readout, handling. Improved circuit board technology has added keypad controls and four LED status indicators. standard features, including serial communications and a field-weakening controller for constant power and extended speed range applications. Quadraline 7000 *Contact Warner Electric for information on our complete line of AC Drives 21 Quadraline 7000 Cover 2 3/25/05, 1.09 E L R E E N C I AR SUPPORTED BY DANA CORPORATION W CTR The Warner Electric Motors and Controls Division of Dana Corporation is a global leader in the engineer- ing and manufacturing of motor and control products for industrial applications. All Warner Electric products and services are backed by highly specialized engineers and service people who can help solve your production challenges. Warner Electric’s capabilities and products have improved operations for hundreds of companies around the world. ® Warner Electric stepper motors and controls, servo motors and controls, voltage conditioning products, engineered systems, and AC/DC drives are available worldwide through an extensive authorized distribu- Quadraline 7000 tor network. These distributors provide convenient service by offering technical support, replacement DC Drives parts, and literature, as well as an extensive inventory of off-the-shelf models for the fastest possible delivery and service. Call your nearest distributor for ordering and application information. IN U.S.A. AND CANADA Distributed by ELECTRO SALES CO., INC. Sales and Quote: 617-666-0500 Customer Service: 800-787-3532 Product Application: 800-787-3532 Product Literature Request: 800-787-3532 Fax: 617-628-2800 Web Site: www.electrosales.com/warner SERVO CONTROLS STEPPER CONTROLS VOLTAGE CONDITIONING ENGINEERED SYSTEMS AC/DC DRIVES WARNER ELECTRIC MOTORS AND CONTROLS DIVISION Division Office Bristol Plant Systems Center International - Europe 640 Avis Drive, Suite 200 383 Middle Street 13500-J South Point Blvd. Lausanne, Switzerland Ann Arbor, MI 48108 Bristol, CT 06010 Charlotte, NC 28273 La Pierreire CH-1029 Villars-Ste-Croix, Switzerland ©1999 Warner Electric Division C3003 9/99 Printed in U.S.A. Quadraline 7000 Cover 1 3/25/05, 1.08