CBC-100, CBC-150 On-Off Controls Integral/Conduit Box Mounted Controls The CBC-100 and CBC-150 series are UL listed, conduit box mounted controls Specifications for 90 volt clutches and brakes. Models CBC-100-1 CBC-100-2 CBC-150-1 CBC-150-2 are available for either 120 VAC or Part No. 6003-448-101 6003-448-103 6004-448-001 6004-448-002 220/240 VAC input. 120 VAC 220/240 VAC 120 VAC 220/240 VAC Input 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 90 VDC full wave 90 VDC half wave 90 VDC full wave 90 VDC half wave Output rectified rectified .8 Amp max. .8 Amp Dual .8 Amp Dual .8 Amp Ambient -20° to 113°F (-29° to 45°C) Temperatures Switching External to control, accomplished on A.C. line using relay or triac. SPST SPST SPDT SPDT Solid State (maximum 140 VAC, 280 VAC, 140 VAC, 280 VAC, CBC-100 series leakage 1 Amp min. 1 Amp min. 2 Amp min. 2 Amp min. Single unit capacity current <2 mA) The CBC-100 mounts inside a Electro- 120 VAC, 240 VAC, 120 VAC, 240 VAC, standard Warner Electric conduit mechanical 1 Amp min. 1 Amp min. 1 Amp min. 1 Amp min. box and includes rectification and suppression circuits. • Connection diagrams Dimensions • and CBC-100-1, -2 CBC-100-1, -2 • 0.166" DIA. CBC-100 MOUNTING HOLE SWITCH FUSE • Compact CBC-100-1 BLACK/ FOR #6 SCREW 120 VAC RED RED HOT 0.625" • Single channel 90 CBC-100-2 VOLT USER FURNISHED 220/240 VAC • Mounts inside conduit box WHITE RED/WHITE NEUTRAL 0.625" 1.34" 2.18" MAX. MAX. CBC-150-1, -2 CBC-150-1, -2 0.22" MIN. 4 HOLES CBC-150-1,-2 RED BLACK/ SWITCH CHANNEL 1 FUSE CBC-150-1 RED + CBC-150 series (RED) 120 VAC - HOT Dual channel capacity 90 VOLT RED/WHITE CBC-150-2 WHITE CLUTCH USER FURNISHED 220/240 VAC The CBC-150 replaces the BLUE/WHITE OR BRAKE CHANNEL 2 1.80" NEUTRAL - (BLUE) cover on the standard module + 2.20" BLACK/ BLUE BLUE conduit box (part no. 5370- 101-042). Provides rectification and suppression for two devices. Green LED indicates 2.88" 3.3" MAX. power to clutch. Red LED indicates power to brake. 0.56" MAX. • .15" • and All dimensions nominal unless • Dual channel otherwise specified. • Replaces the cover on the module conduit box 144 Warner Electric 800-234-3369 On-Off Controls CBC-160 Integral/Electrically Released Motor Brake Controls Specifications CBC-160 The CBC-160 series clutch/brake CBC-160-1 CBC-160-2 controls provide a single 90 VDC Part No. 6013-448-001 6013-448-002 adjustable output for use Input 120 VAC, 50/60 Hz 220/240 VAC, 60 Hz, 1 Phase, 100 VA max. with any clutch/brake Red LED indicates Status Indicator — power to the brake unit. The adjustable Single Channel, 30-100 VDC half-wave rectified nominal, output will provide Output 0.8 Amps maximum consistent and Ambient 0° to 122°F (-18° to 50°C) repeatable release Temperatures for Warner Electric’s Accomplished through motor starter or on A.C. line using Switching 90 VDC permanent relay or triac magnet electrically released brakes. The CBC-160 Connection Diagram mounts as the cover on the standard module conduit box (part number: 5370- SWITCH FUSE BLACK/ CBC-160-1 RED 101-042). RED + • HOT 50 90 VDC 120 VAC USER FURNISHED BRAKE The 160-1 accommodates 120 volts A.C. RED/WHITE - • WHITE 0 100 motors. NEUTRAL • • WYE Connected Motor • Adjustable 30-100 VDC • LED indicator 460 VAC CBC-160-2 T1 T2 T3 • 120 volt A.C. input RED BLACK/RED + • 50 90 VDC 230 VAC T7 T8 T9 The power to the 160-2 control can come BRAKE WHITE RED/WHITE - • 0 100 from either a 230 volt or 460 volt A.C. T4 T5 T6 motor. Customer-provided switching is ac- (MOTOR TERMINALS) complished through the motor starter on the A.C. input. This allows convenient 230 VAC retrofit of spring-set style motor brakes and CBC-160-2 T1 T2 T3 RED BLACK/RED + • 50 90 VDC inexpensive installation of new applications. T7 T8 T9 230 VAC BRAKE WHITE RED/WHITE - • 0 100 • T4 T5 T6 (MOTOR TERMINALS) • • Adjustable 30-100 VDC DELTA Connected Motor • Power from motor 460 VAC • Easy retrofit CBC-160-2 T1 T2 T3 BLACK/RED RED + • • 230/460 motors 50 90 VDC 230 VAC T7 T8 T9 BRAKE WHITE RED/WHITE - • 0 100 T4 T5 T6 Dimensions (MOTOR TERMINALS) 0.22" , 4 HOLES 230 VAC T1 T2 T3 CBC-160-2 RED + BLACK/RED • 1.8" 50 90 VDC T7 T8 T9 230 VAC BRAKE 2.2" WHITE RED/WHITE - • 0 100 T4 T5 T6 (MOTOR TERMINALS) 2.88" 3.30" 0.56" .15" All dimensions nominal unless otherwise specified. Warner Electric 800-234-3369 145 CBC-801 On-Off Controls Plug-in Octal Socket Power Supplies The CBC-801 is a basic on-off power • supply that provides full voltage to a 90 • volt clutch or brake and is activated by an external switch. This type of power supply • is sufficient for many clutch/brake • For basic on-off operation applications. • Wiring connections made at octal socket CBC-801 series Multi-unit capacity • Arc suppression circuitry extends switch life The CBC-801 is a plug-in power supply which is used with an octal socket. The • Fused for overload protection wiring connections are made at the • LED output indicators socket. The CBC-801 will operate two • DIN rail mountable units separately—or simultaneously. Octal socket is purchased separately. Specifications CBC-801-1 CBC-801-2 Part No. 6001-448-004 6001-448-006 Input Voltage 120 VAC, 50/60 Hz 220/240 VAC, 50/60 Hz Dimensions Output 90 VDC, 1.25 A max. 1.968" ± .031" SQ. Circuit Protection Fused 1.6 Amp, 250 V fast-blo Ambient -23° to 116°F (-31° to 47°C) Temperature Max. Cycle Limited by the clutch or brake, variable with application Rate Single pole, double throw 1.718" ± .031" Switching Minimum contact rating: 10 Amp, 28 VDC resistive or 10 Amp, 120 VAC 2.437" ± .062" inductive Red LED indicates brake is energized, Green LED indicates clutch is Status Indicator energized Two versions of octal socket are available: Mounting 6001-101-001 foot mount 6001-101-002 DIN rail mount STD. OCTAL KEYED PLUG Connection Diagram 90 V CLUTCH OCTAL SOCKET – NEUTRAL 5 6 43 120 VAC 50/60 Hz OCTAL SOCKET .70" (17.8) HOT + 7 8 12 1.57" 2.39" (39.9) Connection diagram (60.7) for operating clutch/brake 90 V BRAKE STOP separately. DIN RAIL MOUNT SOCKET SWITCH START USER FURNISHED .71" (18) 90 V CLUTCH 1.57" 2.40" (39.9) (61) – NEUTRAL 6 5 43 120 VAC All dimensions nominal unless otherwise specified. OCTAL SOCKET 50/60 Hz HOT + 8 7 12 Connection diagram for operating clutch/brake 90 V BRAKE simultaneously. SWITCH USER FURNISHED 146 Warner Electric 800-234-3369 On-Off Controls CBC-802 Plug-in Octal Socket Power Supplies Specifications CBC-802 Part No. 6002-448-001 Input 120 VAC, 50/60 Hz Output 90 VDC, 0.5 A max. Status Indicator Red LED indicates brake energized. Green LED indicates clutch energized. Circuit Protection Fused 0.5 Amps, 250 V Ambient -20° to 113°F (-29° to 45°C) Temperature Leakage Current 500 uA max. for solid state switches Max. Cycle Rate Limited by the clutch or brake, variable with application Momentary contact, maintained contact, or solid state open collector logic Switching Minimum contact rating 20 VDC resistive, 0.01 Amps CBC-802 Minimum input pulse—1 millisecond PLC compatible Externally adjusted potentiometer sets overlap between clutch and brake Adjustments The CBC-802 is a power supply with from 0 to 130 MS. solid state circuits for load switching. Two versions of octal socket are available: Mounting: A brake and clutch may be operated 6001-101-001 foot mount 6001-101-002 DIN rail mount separately—or, two brakes or two clutches, one unit on at a time. The CBC-802 mounts on an octal socket Connection Diagram (purchased separately), and the wiring connections are made at the socket 90 V CLUTCH terminals. Octal socket sold separately, NEUTRAL 90 V BRAKE refer to mounting specifications for part number. 6 5 4 3 120 VAC 50/60 Hz OCTAL SOCKET • HOT OP 8 7 12 • Plug-in power supply with solid state switching circuits—increases switch service life • Adjustable time delay for controlling clutch/brake overlap ST SWITCH • Internally fused for overload protection USER FURNISHED • DIN rail mountable • LED output indicators Dimensions 1.437" 3.562" OCTAL SOCKET .70" (17.8) 1.57" 2.39" (39.9) (60.7) 3.75" DIN RAIL MOUNT SOCKET .71" (18) .062" 1.57" 2.40" (39.9) (61) STD. OCTAL KEYED PLUG All dimensions nominal unless otherwise specified. Warner Electric 800-234-3369 147 CBC-400 On-Off Controls Panel Mounted Control CBC-400 series Dual channel controls The CBC-400 series is a basic on-off control which supplies 24 or 90 VDC for electric clutch/brake operation. They offer optically isolated switching inputs for start, stop, and emergency stop (E-stop). These controls can be set up to operate the two outputs alternately (single) or simultaneously (dual). Refer to the Appendix for additional setup and switching information. • • 24 or 90 Volt DC output • Auxiliary 12V supply • Fast coil suppression • Single or dual channel operation • Optically isolated input switching Specifications Enclosure (Optional) CBC-400-90 CBC-400-24 Part No. 6006-448-003 6006-448-002 Input Voltage 120 VAC 24-30 VAC Output Voltage 90 VDC 24 VDC 1 Amp/Channel 5 Amps/Channel Output Current 2 Amps Total 5 Amps Total Auxiliary 12 VDC 250 mA Supply Circuit Fused 2.5 Amp, 250 V fast-blo Fused 6.3 Amp, 250 V fast-blo Protection Ambient +32° to 122°F (0° to 50°C) • Lift off hinge Temperature • Quick-release latches Status Indicators Red LED indicates channel is energized. Adjustments Jumper for single or dual operation. See appendix for explanation. • Conforms to NEMA Type 13 3 Optically isolated, 10-30 VDC, 3-9 mA for Channel 1, Channel 2 and Inputs • European Standard IEC 529, IP65 Channel 2 override (applies full voltage to channel 1 output). Part No. 6042-101-004 8"H x 6"W x 4"D Size (203.2 x 152.4 x 101.6 mm) Connection Diagram SWITCHING POWER/OUTPUT Dimensions (CHANNEL 2 LED) (CHANNEL 1 LED) + + 6.40" CHANNEL 2 1 8 CHANNEL 2 INPUT (CLUTCH OR BRAKE) - (10-30 VDC) – .20" 6.00" 2 7 + CHANNEL 1 + 3 6 CHANNEL 1 INPUT 1.25" - (CLUTCH OR BRAKE) – (10-30 VDC) 4 5 CHANNEL 2 + 5 J1 4 OVERRIDE N/C } 1.75" (10-30 VDC) – • • • 6 Single Dual 3 .10" R AUXILIARY + 7 NEUTRAL CBC-400-90 3.90" 2 SUPPLY 120 VAC +12 VDC, – 8 1 HOT CBC-400-24 250 mA 24-30 VAC 0.90" CBC-400 WARNER ELECTRIC All dimensions nominal unless otherwise specified. 1.40" 1.15" 148 Warner Electric 800-234-3369 On-Off Controls CBC-450 Panel Mounted Control CBC-450 series Dual channel control Enclosure (Optional) with transformer for variable input voltage The CBC-450 series is a basic on-off control which supplies 24 or 90 VDC for electric clutch/brake operation. They offer optically isolated switching inputs for start, stop, and emergency stop (E- stop). These controls can be set up to operate the two outputs, alternately (single) or simultaneously (dual). Refer to the Appendix for additional setup • Lift off hinge and switching information. The CBC- • Quick-release latches 450 series has a power transformer • Conforms to NEMA Type 13 which will operate with a 120, 220, • European Standard IEC 529, IP65 240, 380 or 480 VAC input. Part No. 6006-101-007 • • Fast coil suppression 6"H x 6"W x 6"D Size • 24 or 90 Volt DC output • Single or dual channel operation (152.4 x 152.4 x 152.4 mm) • Auxiliary 12V supply • Optically isolated switching Dimensions Specifications CBC-450-90 CBC-450-24 Part No. 6006-448-006 6006-448-005 Input Voltage 120/220/240/380/480 VAC Output Voltage 90 VDC 24 VDC 4.08" 3.90" 1 Amp/Channel 4 Amps/Channel Output Current 4.50" 1.2 Amps Total 4 Amps Total Auxiliary 12 VDC 250 mA Supply Circuit Fused 1.5 Amp Fused 5 Amp Protection Ambient +32° to 122°F (0° to 50°C) Temperature Status Indicators Red LED indicates channel is energized. Adjustments Jumper for single or dual operation. See appendix for explanation. 4.60" 3 Optically isolated, 10-30 VDC, 3-9 mA for Channel 1, Channel 2 and Inputs Channel 2 override (E-stop). Connection Diagram SWITCHING OUTPUT AC INPUT (CHANNEL 2 LED) (CHANNEL 1 LED) + + 1 8 480 CHANNEL 2 CHANNEL 2 1 INPUT VAC - (CLUTCH OR BRAKE) - 2 (10-30 VDC) 7 4.72" 380 2 + VAC + 3 CHANNEL 1 6 CHANNEL 1 240 INPUT (CLUTCH OR BRAKE) 3 - - 4 (10-30 VDC) 5 VAC 220 CHANNEL 2 + 4 5 4 J1 VAC OVERRIDE (10-30 VDC) - 120 6 3 • • • Single Dual 5 N/C (DO NOT USE) VAC AUXILIARY 2.85" + 7 2 SUPPLY } 6 0 VAC 3.50" 12 VDC, - 8 1 250 mA CONNECT NEUTRAL CBC-450 TO TERMINAL 6 AND HOT WARNER ELECTRIC TO CORRESPONDING AC INPUT VOLTAGE. All dimensions nominal unless otherwise specified. Warner Electric 800-234-3369 149