3000-4000 Watts xppower.com CDP3K/4K Series • Up to 12 kW in 3U • Hot Swap N+1 Redundant • Single Phase or Three Phase Input • Rack Option for 3 Modules • Single Wire Current Sharing • Constant Power Characteristics • International Safety Approvals Specification Input General Input Voltage • 180-264 VAC single phase Efficiency • 90% typical for 230 VAC (nominal 208 VAC, 3 phase optional) 3 Power Density • 3 kW: 9.9 W/In 3 Input Frequency • 47-63 Hz 4 kW: 11.33 W/In Input Current • 3 kW: 19 A at 230 VAC single phase, LED Indicators • AC OK (amber), DC OK (green) 11 A/phase at 208 VAC 3 phase and TEMP OK (green) 4 kW: 25.5 A at 230 VAC single phase, MTBF • 300 kHrs per Bellcore standard 15 A/phase at 208 VAC 3 phase Inrush Current • 50 A max Environmental Power Factor • 0.99 for single phase, 0.95 for 3 phase Operating Temperature • 0 ˚C to +50 ˚C, derate linearly from Input Protection • 3 kW: Internal 25 A fuse 2.2%/˚C to 65 ˚C 4 kW: Internal 30 A fuse Cooling • Internal ballbearing fan Transient Protection • MOV and gas discharge tube Operating Humidity • >95% RH, non-condensing Storage Temperature • -40 ˚C to +70 ˚C Output Operating Altitude • 3000 m Output Voltage • 27 VDC or -54 VDC nominal Shock • MIL-STD-810F, NEBS compliant to Output Voltage Trim • 19 to 30 VDC or -40 to -59 VDC Bellcore GR63 programmable Vibration • IEC68-2-27, MIL-STD-810E,Telcordia Minimum Load • No minimum load required GR-63-CORE, GR-487-CORE Start Up Delay • 1 s max EMC & Safety Start Up Rise Time • 250 ms Hold Up Time • >20 ms at low line Emissions • FCC Part 15 and CISPR22 level A conducted, Bellcore GR-1089-Core Line Regulation • ±0.5% using remote sense Load Regulation • ±0.5% using remote sense Harmonic Currents • EN61000-3-2 Over/Undershoot • 1% at turn on/off Voltage Flicker • EN61000-3-3 ESD Immunity • EN61000-4-2, level 2 Perf Criteria B Transient Response • 3% max deviation, 500 µs recovery time for a 25% load change Radiated Immunity • EN61000-4-3, 10 V/m Perf Criteria A Ripple & Noise • ±1% pk-pk, 20 MHz bandwidth EFT/Burst • EN61000-4-4, level 3 Perf Criteria B Overvoltage Protection • 29 to 32.5 VDC or -59.5 to -60.0 VDC, Surge • EN61000-4-5, level 3 Perf Criteria A recycle input to reset Conducted Immunity • EN61000-4-6, 10 V rms Perf Criteria A Overtemperature • Shutdown at +95 ˚C measured internally Dips & Interruptions • EN61000-4-11 100% 10 ms, 30% 10 ms Protection with auto restart 30% 500 ms, 60% 100 ms, 60% 1000 ms, Overload Protection • 110-140% with auto recovery, 100% 5000 ms Perf Criteria B constant power mode Safety Approvals • EN60950, UL1950, CSA22.2 No. 650, Temperature • 0.02% /˚C CE Mark LVD Coefficient Remote Sense • Compensates for up to 0.5 V drop Remote On/Off • On = TTL High or Open Off = TTL Low Current Share • Single wire ±5% at full load ORing Diodes • Built in AC-DC AC-DC CDP3K/4K Models and Ratings Voltage Output Voltage Output Standby Max Model (2) (1) Set Point Range Current Output Power Number 27 VDC +20 to +29 VDC 148.8 to 102.4 A CDP3KPS24 5.0 V/0.5 A 3000 W -54 VDC -40 to -58 VDC 74.4 to 51.2 A CDP3KPS48 27 VDC +20 to +29 VDC 199.8 to 137.8 A CDP4KPS24 5.0 V/0.5 A 4000 W -54 VDC -40 to -58 VDC 99.9 to 68.9 A CDP4KPS48 Notes 1. For optional 3 phase AC input, add suffix ‘-3P’ to the model number. 2. CDPxKPS24 is factory set to 27 V, CDPxKPS48 is factory set to -54 V. Voltages within each range are available, please consult sales. Mechanical Details Dimensions in inches (mm) Weight: CDP3K - 4.85 kg (10.7 lbs) CDP4K - 11.0 kg (13.5 lbs) LED Single Phase 1 AC OK (Amber) Air Intake 2 TEMP OK (Green) 1.25 1.20 (30.5) V1 Rtn 3 DC OK (Green) (31.8) Pin 1 V1 BB2 BB3 15 Pin Latch LEDs D-Sub 1.56 Connector (39.6) 1 2 3 Air Exhaust 2.25 5.00 (127.0) 0.16 (4.1) 5.00 (127.0) (57.2) 1.04 Guide Pin Hole (26.4) 3.00 (76.2) Pin 1 J1 Input Connector Positronics 0.84 (21.3) PLB06M4BN0A1-310.0 0.65 (16.5) 2.44 (62.1) 1.79 1.52 (45.5) (38.6) Three Phase AIRFLOW 13.12 * 0.64 Pin 1 (333.2) (16.3) 15 Pin D-Sub BB3 BB2 1.25 Connector (31.8) 8.00 12.12 ** (203.2) (307.8) 1.56 (39.6) V1 Output Adjust Air Exhaust 4 x #6-32 Thread 2.32 0.30 (7.6) Max Deep 0.125 Guide 5.00 (58.9) Screw Penetration Farside Pin Hole (127.0) 2.99 (76.1) 1.79 0.98 0.59 3.095 (78.6) (45.5) (14.9) (24.8) J1 Input Connector Positronics 1.02 (25.9) 0.25 (6.4) PLA04M4BN0A1 2 x 0.63 (16.0) * 4kW models - 15.12 (384.0) 2 x ş 0.27 (6.9) 0.822 (20.9) 3.20 (81.3) ** 4kW models - 14.12 (358.6) 2 x 1.00 2 x 0.50 (12.7) (25.4) Pin Connections SIGNALS CONNECTOR INPUT CONNECTOR Pin Function Description Single Phase Three Phase 1 5Vsb +5 V 500 mV standby Pins Function Pin Function 2 5Vsb Rtn Return of 5Vsb 1 & 4 Chassis ground 1 Line 1 3 Module Present Module detection 2 & 5 Line (L) 2 Line 2 4 PGood TTL High when DC OK, WRT pin 2 3 & 6 Neutral 3 Line 3 5 ON/OFF TTL Low output OFF, WRT pin 2 4 Chassis ground 6 I Share Active current share OUTPUT (BUS BAR) 7 Mod-Ena Connect to pin 14 to enable output Bus Bar Function 8 OVP Test Point For internal use BB2 V1 for +27 V or V1 RTN for -54 V 9 AC Fail TTL High when AC OK, WRT pin 2 (1) BB3 V1 RTN for +27 V or V1 for -54 V 10 V Program +2.0 to 9.2 V, WRT pin 14 11 V1 Sense +Sense, local sense if open circuit MATING CONNECTOR 12 I Monitor 1 V + 40 mV/A (0 A = 1 V) Connection Manufacturer Housing Pins/Socket 13 Temp. OK TTL High when Temp OK, WRT pin 2 Control Status AMP 205205-2 205090-1 14 V1 Sense - -Sense, local sense if open circuit 1 Phase Input Positronics PLB06F0000 FC114N2 pins 15 N/C No connection 3 Phase Input Positronics PLA04F8000 FC114N2 pins DC Output Elcon 538-17-00100 N/A Notes: 1. For 24 V version, output voltage is 19 V with 2 V applied to pin 10 WRT pin 14. For each additional 1 V applied to pin 10 the output voltage increases by 1.375 V. 2. For -48 V version, output voltage is -40 V with 2 V applied to pin 10 WRT pin 14. For each additional 1 V applied to pin 10 the output voltage increases by -2.375 V. 3. PGood, ON/OFF, AC Fail and Temp. OK are referenced to the 5Vsb return, all other signals are referenced to the 0V rail. 2 CDP3K/4K Optional Rack Mount Chassis Input General Input • 3 independent AC feeds, with rear panel Safety Approvals • UL 60950, CSA 22.2 No. 650, Phoenix contact part # 1703034 TUV EN60950, CE Mark(LVD). Leakage Current • <3500 µA maximum (per module). EMI/EMC • EN55022 Class B conducted. Input Protection • Each module has all input lines internally Immunity & Surge • Meets EN61000-4-2, -3, -4, -5, -6, -11. fused for 30 A. Operating Temperature • 0 ºC to +70 ºC with derating. Storage Temperature • -40 ºC to +85 ºC Output Output Power • CDP3K: 9,000 Watts maximum output CDP4K: 12,000 Watts maximum output Output Voltage • Output is isolated/floating Models & Ratings Input Output Model Number Single Phase AC (180-264 VAC) -54 VDC CDP3K-1U3R-N Single Phase AC (180-264 VAC) +27 VDC CDP3K-1U3R-P Three Phase AC (180-264 VAC) -54 VDC CDP3K-3U3R-N Three Phase AC (180-264 VAC) +27 VDC CDP3K-3U3R-P Single Phase AC (180-264 VAC) -54 VDC CDP4K-1U3R-N Single Phase AC (180-264 VAC) +27 VDC CDP4K-1U3R-P Three Phase AC (180-264 VAC) -54 VDC CDP4K-3U3R-N Three Phase AC (180-264 VAC) +27 VDC CDP4K-3U3R-P Electrical Connections All electrical connections are made on the rear of the rack Control / Status Connections Pin Pin H A There are three RJ45 connectors on the rear panel of the chassis offering independent monitoring and control of each power supply module. These are listed below: Pin Designation Description A +I Out I Out signal of the rectifier for monitoring B 0 V signal Connected to signal ground C V prog V prog input for three rectifiers D 0 V signal Connected to signal ground E I Share One connection to addditional CDP4K racks F Alarm Rectifier output failure alarm signal G 0 V signal Connected to signal ground H ON/OFF Remote ON/OFF input for the rectifier -54 V Out or +27 V Return DC Output Connection Outputs of all modules are paralleled for one common output connection via bus bars on +27 V Out or the rear of the rack. Each bus bar has two studs (5/16-18 x 3/4). -54 V Return AC Input Connection L N L1 L2 L3 Each power supply module has independent AC inputs. When connected to AC mains where the lines may be inverted, fuses or breakers per line should be applied, valued at 30 A (110 VAC) / 25 A (220 VAC) delayed action. Connection to AC inputs should utilize 12-8 AWG wire. Ground Connection An earth grounding stud is provided on the rear of the rack for each input connection. Single Phase Three Phase This grounding stud must be connected to protective earth in accordance with local Input Connection Input Connection norms, standards and rules. 3 AC-DC AC-DC CDP3K/4K Optional Rack Mount Chassis Controls The output voltage of the CDP3K/4K rectifier can be programmed locally DC VOLTAGE SOURCE PROGRAMMING or remotely. 27 V Models -54 V Models DC Voltage Output Voltage DC Voltage Output Voltage The units have been pre-configured in the factory for local programming 2 V 19.000 V 2 V -40.000 V using the potentiometer on the back of the unit next to the J209 connector. 3 V 20.375 V 3 V -42.375 V 4 V 21.750 V 4 V -44.750 V There are two possible methods of remote programming to adjust the 5 V 23.125 V 5 V -47.125 V output voltage on the CDP3K/4K rectifiers: 6 V 24.500 V 6 V -49.500 V 1. Using a DC voltage source. 7 V 25.875 V 7 V -51.875 V 2. Using resistive programming. 8 V 27.250 V 8 V -54.250 V 9 V 28.625 V 9 V -56.625 V RESISTIVE PROGRAMMING 27 V Models -54 V Models Pin 14 Resistor Value Output Voltage Resistor Value Output Voltage -ve 7.70 KΩ 20 V 7.65 KΩ -40 V DC Voltage Source 12.12 KΩ 21 V 12.19 KΩ -42 V J209 or Resistor 17.94 KΩ 22 V 18.02 KΩ -44 V 25.77 KΩ 23 V 26.23 KΩ -46 V +ve Pin 10 36.80 KΩ 24 V 38.40 KΩ -48 V 54.90 KΩ 25 V 56.10 KΩ -50 V 88.60 KΩ 26 V 92.00 KΩ -52 V Open 27 V Open -54 V Mechanical Details Dimensions in inches (mm) 2 x Rack Mounting Bracket 0.075 (1.90) THK *16.0 (406.4) 17.31 (439.7) * 4kW models: 18.0 (457.2) 1.23 (31.2) 17.20 (436.9) 5.18 (131.6) Single Phase AC Input Rear View Three Phase AC Input Rear View Mounting • The rack is designed for 19” rack mounting. Chassis requires additional support from below or via rear-mount support brackets. Airflow • Front to back (Inlets may not be impeded). Clearance • Care should be taken not to impede airflow from exiting the rear of the chassis. 15mm clearance is required to rear of chassis. The final 35mm of the chassis must have vertical clearance. Positioning • Power supply modules have no fixed place requirements and positions may be interchanged at random. Fixing • Each power supply module is locked in to the chassis via latch screw on the right side of the handle of each module. Transportation • It is recommended that before any transportation is attempted the power supply modules are removed from the rack. 06/06/05