Product Demonstrators Introduction AC Drives Analog DC Drives Digital DC Drives Options & Accessories and Training SP500 AC Drives A low cost, user-friendly PWM drive in compact NEMA 1 and 4X/12 enclosures ® Reliance Electric’s SP500 controller is a compact, low-cost AC PWM inverter that is designed and built in North America. Utilizing state-of-the-art digital microprocessing concepts and IGBT (insulated gate bi-polar) transistors, SP500 offers “trip-free” adjustable-speed performance for AC induction and synchronous motors. The SP500 offers the advanced technology to provide high performance and flexibility without the high-cost and complex programming common to many other drive controllers. Because it is available in a water-tight, dust-tight, corrosive resistant enclosure, the SP500 is ideal for the harsh environments found in many processing applications. Standard Features Software Parameters • Quiet motor operation with selectable 4, 6 • Internal terminal board for: Local or Remote Control (4 choices) (default = 0 local) or 8 kHz carrier frequency - Remote Start/Stop IET reset operation 1 Acceleration Time (.5 - 90 seconds) • “Trip-free” operation - Remote Forward/Reverse selection 2 Deceleration Time (.5 - 90 seconds) • 208-230 VAC, 380-460 VAC and 575 VAC - External speed control via customer 3 Minimum Speed (.5 - 30 Hz) three-phase input (±10%); 115 VAC and supplied: 4 Maximum Speed (30 - 240 Hz) 208-230 VAC single-phase input 5K ohm speed potentiometer 5 Current Limit (10 - 150%) • 0.5 to 240 Hz three-phase voltage output 6 Manual Torque Boost (2 - 10%) 0-10 VDC reference • Standard on-board keypad and display: 7 V/Hz (voltage tops out at 30 - 240 Hz) 0-20 milliamp reference - Start/Stop-Reset 8 RPM Monitor Base Selection (10 - 9999) - 0-10 VDC output proportional to either: - Program mode 9 Configurable Output Relay Output frequency, Output amps or Output Selectable Carrier Frequency (4, 6, 8 kHz - Forward/Reverse (plus reverse lock-out) voltage 10 (default = 4 Khz) - Increment and decrement - IET or controller running form “C” contact 11 Remote Reference Gain (60 - 100%) - Selectable display of motor RPM, % load, - Function loss 12 Remote Reference Offset (0 - 40%) and output voltage 13 Percent Selected Speed Reference Display Enable • Controller fault display for: • LED indication of: 14 Electronic Thermal Overload (20 - 100%) - Over current, short circuit or ground fault Run, Forward, Reverse, Remote Control, Electronic Thermal Overload Enable (default = 15 - Over voltage enable) Program Mode, Motor RPM, % Load, 16 Coast Stop Enable (default = coast) - Under voltage Output Voltage 17 Reverse Disable (default = off) - Controller high temperature • 3 preset speeds 18 RPM Setpoint Enable (default = off) - External function loss • Password lockout 19 Power-up Start Enable (default = off) - Electronic thermal overload • Power-up start 20 Password Lockout Enable (default = off) • Coast-to-rest or ramp-to-rest selection • Frequency avoidance 21 Avoidance Frequency (min. to max. speed) • Meets CE96 with the addition of an optional • Auto restart after fault 22 Avoidance Bandwidth (0 - 30 Hz) Mains Filter 23, 24 • Remote start/stop with local or remote 3 Preset Speeds (range = min. to max. speed) & 25 • UL/CSA electronic motor overload which speed control 26 Auto-Restart After Fault (0 - 10 attempts) meets NEC/CEC requirements • Reverse disable 27 Auto-Restart Retry Wait Time (1 - 30 seconds) • Available low energy snubber braking kit 28 Controller Voltage/Select (set at factory) • 150% load for one minute 29 Analog Output Reference Selection 49 Software Version Number (x.xx) • 500 millisecond power dip ride-through • Capable of starting into a rotating motor (either direction) without tripping. D-17 SP500 AC Drives Service Conditions Instruction Manual Drive Ratings • Elevation to 3300 ft (1000 meters) • Installation and Operation Manual D2-3356 Max. Contr. Input NEMA Model Cont. Dim. • Ambient Temperature Range: HP Volt. Encl. Number Output Style - Cabinet: 0°C to 40°C Amps (1) Amp and KVA data is based on a controller programmed for a 1/4-1 115 1 ✽ 1SU11001 6.8 A carrier frequency of 4 kHz. For carrier frequency settings of 6 or 8 (32°F to 104°F) 1/4-1 208-230 1 ✽ 1SU21001 5 A kHz, refer to the instruction manual or Reliance Electric for Amp - Chassis: 0°C to 55°C (1) 2 208-230 1 ✽ 1SU21002 7.5 A and KVA data. (32°F to 131°F) 3 208-230 1 ✽ 1SU21003 10.6 C • Atmosphere: Non-Condensing Relative 5 208-230 1 ✽ 1SU21005 14.2 C Humidity 5 to 95% 1/4-1 208-230 4x/12 ✽ 1SU24001 4.5(1) A • AC Line Voltage Variation plus or minus 2 208-230 4x/12 ✽ 1SU24002 7.5 C 10% 3 208-230 4x/12 ✽ 1SU24003 10.6 C • AC Line Frequency: 48 Hz to 62 Hz 5 208-230 4x/12 ✽ 1SU24005 14.2 C 1/4-1 380-460 1 ✽ 1SU41001 2.1 B • Speed Range: 20:1 2 380-460 1 ✽ 1SU41002 3.4 B 3 380-460 1 ✽ 1SU41003 5.3 B Dimensions (in/mm) 5 380-460 1 ✽ 1SU41005 8.2 B Style 7-1/2 380-460 1 ✽ 1SU41007 11.1 C Height Width Depth Weight (lb/kg) ✽ 10 380-460 1 1SU41010 14.2 C A 12/305 5.7/146 4.8/122 7/3.2 15 380-460 1 ✽ 1SU41015 21 D B 11.1/282 8.8/224 6.25/159 12/5.4 20 380-460 1 ✽ 1SU41020 27 D C 13.3/338 11/280 6.25/159 18/8.2 1/4-1 380-460 4x/12 ✽ 1SU44001 2.1 B D 18.3/465 11.4/290 9.4/239 25/11.3 2 380-460 4x/12 ✽ 1SU44002 3.4 B 3 380-460 4x/12 ✽ 1SU44003 5.3 B 5 380-460 4x/12 ✽ 1SU44005 8.2 B 7-1/2 380-460 4x/12 ✽ 1SU44007 11.1 C 10 380-460 4x/12 ✽ 1SU44010 14.2 C 15 380-460 12 ✽ 1SU42015 21 D 20 380-460 12 ✽ 1SU42020 27 D 1/4-1 575 1 ✽ 1SU51001 1.6 B 2 575 1 ✽ 1SU51002 2.7 B 3 575 1 ✽ 1SU51003 4.3 B 5 575 1 ✽ 1SU51005 6.2 B 7-1/2 575 1 ✽ 1SU51007 9 C 10 575 1 ✽ 1SU51010 12 C 1/4-1 575 4x/12 ✽ 1SU54001 1.6 B 2 575 4x/12 ✽ 1SU54002 2.7 B 3 575 4x/12 ✽ 1SU54003 4.3 B 5 575 4x/12 ✽ 1SU54005 6.2 B 7-1/2 575 4x/12 ✽ 1SU54007 9 C 10 575 4x/12 ✽ 1SU54010 12 C DEMO 120 4x/12 ✽ D1SP5101 2 A ✽ Normally carried in stock D-18 Product Demonstrators Options & Accessories Digital DC Drives Analog DC Drives AC Drives Introduction and Training Product Demonstrators Introduction AC Drives Analog DC Drives Digital DC Drives Options & Accessories and Training SP500 AC Drives (1) Single-phase 115 VAC and 208-230 VAC (2) Three-phase 208-230 VAC , 380-460 VAC and 575 VAC input SP500’s Product Features • Removable top cover for easy conversion to chassis style • Local operator station digital keypad • Terminal strip for remote control operation • NEMA 1 or NEMA 4X/12 Enclosed SP500s All references to HP are for single motor NEMA Design B induction motors only. Contact your Reliance Electric sales office for application assistance when other types of motors or multiple motors are to be used. (3) NEMA 1/Chassis SP500 Drives (1) (2) 115 VAC 208-230 VAC 380-460 VAC 575 VAC Application Model List Model List Model List Model List (4) HP Number Number Number Number (1) 1/4-1 ✽ 1SU1100 $661 ✽ 1SU21001 $610 ✽ 1SU41001 $870 ✽ 1SU51001 $958 2 - - ✽ 1SU21002 751 ✽ 1SU41002 1,012 ✽ 1SU51002 1,112 3 - - ✽ 1SU21003 1,096 ✽ 1SU41003 1,159 ✽ 1SU51003 1,276 5 - - ✽ 1SU21005 1,252 ✽ 1SU41005 1,464 ✽ 1SU51005 1,612 7-1/2 - - - - ✽ 1SU41007 1,780 ✽ 1SU51007 1,959 10 - - - - ✽ 1SU41010 2,212 ✽ 1SU51010 2,435 15 - - - - ✽ 1SU41015 3,116 - - 20 - - - - ✽ 1SU41020 3,714 - - (3) NEMA 4X/12 SP500 Drives (1) (2) 115 VAC 208-230 VAC 380-460 VAC 575 VAC Application Model List Model List Model List Model List (4) HP Number Number Number Number 1/4-1 - - ✽ 1SU24001 $722 ✽ 1SU44001 $1,031 ✽ 1SU54001 $1,135 2 - - ✽ 1SU24002 1,016 ✽ 1SU44002 1,198 ✽ 1SU54002 1,318 3 - - ✽ 1SU24003 1,261 ✽ 1SU44003 1,373 ✽ 1SU54003 1,510 5 - - ✽ 1SU24005 1,377 ✽ 1SU44005 1,735 ✽ 1SU54005 1,908 7-1/2 - - - - ✽ 1SU44007 2,108 ✽ 1SU54007 2,320 10 - - - - ✽ 1SU44010 2,258 ✽ 1SU54010 2,883 (4) 15 - - - - ✽ 1SU42015 3,621 - - (4) 20 - - - - ✽ 1SU42020 4,313 - - (1) 115 VAC SP500 is rated for 1 phase 50/60 Hz, 115 V input and 115 V 3-phase output. A 115 VAC 3-phase motor must be used. (2) 1SU21001 and 1SU24001 can be used on single-phase power but must be derated by 1/2. 1SU21002 can be used on single-phase power without being derated. (3) NEMA B induction motor rating only. Application load and speed requirements must be considered to properly size the motor and SP500. Contact your local Reliance Electric sales office for assistance. (4) 15 and 20 HP (460 V) SP500 are NEMA 12 only - not NEMA 4X/12 DISCOUNT VS-1AC ✽ Normally carried in stock D-19 SP500 AC Drives SP500 Options Compliance to CE Directives SP500 AC Drives meet the European Community standards: • EN50081-1: Electromagnetic compatibility - generic emissions standard, Part 1: residential, commercial, and light industry; and • EN50082-2: Electromagnetic compatibility - generic immunity, Part 2: industrial environment Compliance Requirements Compliance is maintained by fitting the SP500 with a Reliance Mains Filter (as detailed under Mains Filter) and following the installation 5 HP SP500 mounted on guidelines below. Refer also to the drive instruction manual. a Mains Filter • The motor leads must not exceed 250 feet (75 meters) from the MAINS FILTER is housed in a compact NEMA 1 (IP21) enclosure SP500 to the motor. designed for mounting between the wall or backpanel and the SP500. • The motor leads must be 3 conductor with ground, screened or Pre-drilled and tapped holes are provided on the filter enclosure for armored cable, or the motor leads can be run in rigid conductive mounting the SP500. Incoming AC power must be routed into the top conduit. The cable screen or armor or conductive conduit must be of the filter. Outgoing AC power is then routed from the bottom of the electrically connected to the SP500 housing and the motor. filter to the bottom of the SP500. (Mounting hardware and flying leads • Remote operator controls and signal wires may be run in either a from the Mains Filter are provided.) Mains Filter 2DF2282 is rated for screened or armored conduit or the control leads must be in a rigid 1-phase or 3-phase, 50/60 Hz, 250 VAC max. Mains filters 2DF4283, conductive conduit. The cable screen or armor, or the conductive 2DF4284 and 2DF4285 are rated for 3-phase, 50/60 Hz, 500 VAC max. conduit must be electrically connected at the SP500 housing and the operator station enclosure. Mains Filter SP500 • The remote operator control station enclosure shall be of an Dimensions (in/mm) HP Model Model electrically conductive material (aluminum, stainless steel, or steel). Number Number H W D List Note: Standard industrial pushbuttons, selector switches and 1 1SU21001 ✽ 2DF2282 16/407 5.7/146 2.5/63 $965 pushbutton potentiometers are acceptable. 2 1SU21002 ✽ 2DF2282 16/407 5.7/146 2.5/63 965 • 15 HP and 20 HP SP500’s also require a special NEMA 1 cover kit.* 3 1SU21003 ✽ 2DF4283 15.2/387 8.5/217 2/53 680 5 1SU21005 ✽ 2DF4283 15.2/387 8.5/217 2/53 680 7-1/2 1SU41007 ✽ 2DF4284 17.3/440 10.7/272 2/53 765 10 1SU41010 ✽ 2DF4284 17.3/440 10.7/272 2/53 765 (1) 15 1SU41015 ✽ 2DF4285 22.6/575 10.7/272 3.6/93 1,110 (1) 20 1SU41015 ✽ 2DF4285 22.6/575 10.7/272 3.6/93 1,110 (1) Note: For 15 HP and 20 HP SP500, a cover kit and a filter kit are both required to conform to CE requirements. ✽ Normally carried in stock DISCOUNT VS-1AC D-20 Product Demonstrators Options & Accessories Digital DC Drives Analog DC Drives AC Drives Introduction and Training Product Demonstrators Introduction AC Drives Analog DC Drives Digital DC Drives Options & Accessories and Training SP500 AC Drives LINE REACTORS are used to provide additional impedance in the AC LOW ENERGY SNUBBER BRAKING KIT provides rapid deceleration line. They are an alternative to using isolation transformers for adding of the drive motor by providing 150% intermittent braking of the impedance provided that line voltage corresponds to the drive’s rating. motor. The kit dissipates the power regenerated by the motor during Line reactors are supplied in NEMA 1 enclosures for separate mounting. deceleration through resistors. The braking resistors are sized to See pages M-193 through M-194 for information, sizing, pricing and provide a maximum of three stops per minute, taking 4 seconds for a dimensions. complete stop when the motor is connected to a load that has six times the NEMA motor inertia. The kits are provided in a separate enclosure ISOLATION TRANSFORMERS are available for use on the input AC line for field wiring. to the SP500. Although SP500’s are designed to operate from a normal industrial power distribution system(1) without the need of an isolation Instruction Manual transformer, the following benefits of isolation transformers should be D2-3178 considered. 1) Local codes may require a transformer. Enclosure Dimensions and Weights 2) Transformer isolates the AC drive circuitry from plant AC line voltage Style Height Width Depth Weight adding increased safety and reliability. Inch/MM Inch/MM Inch/MM lb/kg A 9.8/250 7.8/200 3.9/100 7/3 3) The transformer will help reduce abnormal AC line voltage transients B 13/330 8.7/222 8.7/222 17/8 from reaching the drive circuity. C 13/330 8.7/222 8.7/222 20/9 See pages M-183 through M-191 for Specifications, Prices, SP500 Dimensions and Weights. SP500 Kit Model Resistor HP Style List Voltage Number Wattage Rating 230 1/4-5 ✽ 2DB2005 200 A $672 460 1/4-10 ✽ 2DB4010 800 B 1,143 (2) 460 15-20 ✽ 2DB4020 1600 C 1,674 Note: For 575V DB kits, use model number 2SR50600 and model number 2SR51200 on page D-66. REMOTE OPERATOR STATION Reference pages M-183 through M-191 for available remote operator station. SP500 Rating Max. Line KVA Fault Current Rating 1/4-5 HP (230 VAC) 100 5,000 Sym. Amps 1/4-10 HP (460 VAC) 1000 25,000 Sym. Amps 1/4-10 HP (575 VAC) 1000 25,000 Sym. Amps (2) Requires a 10 V 50 mA supply. 15-20 HP 460 VAC units do not supply 10 volt to power the snubber kit. Alternate model is 2SR41800 (requires no additional power supply) see page M-66. ✽ Normally carried in stock DISCOUNT VS-1AC D-21 SP500 AC Drives SP500 DRIVE TO MOTOR LEAD LENGTHS See the GV3000/SE drive lead length section for more information about lead length issues for AC drives in general. Maximum Lead Length in Feet with 230 VAC Maximum Lead Length in Feet with 460 VAC Maximum Lead Length in Feet with 575 VAC Motor Motor Motor SP500 HP Filter Type Carrier Frequency Carrier Frequency Carrier Frequency Rating 4 kHz 6 kHz 8 kHz 4 kHz 6 kHz 8 kHz 4 kHz 6 kHz 8 kHz 1 None 500 500 500 250 250 250 150 150 150 2 500 500 500 350 350 350 250 200 200 3 1000 1000 1000 400 400 400 250 200 200 5 1000 1000 1000 500 500 500 250 200 200 7.5 to 10 N/A N/A N/A 500 500 500 250 250 250 15 to 20 N/A N/A N/A 500 500 500 N/A N/A N/A A 5% MTE reactor/filter A reactor/filter is not required. 1 500 500 500 500 500 500 at the drive. Above lead lengths are maximum distances. 2 500 500 500 500 500 500 3 1000 1000 1000 1000 1000 1000 5 1000 1000 1000 1000 1000 1000 7.5 to 10 N/A N/A N/A 1000 1000 1000 1000 1000 1000 15 to 20 N/A N/A N/A 1000 1000 1000 N/A N/A N/A Note: The lead lengths listed are valid with Reliance Electric inverter duty motors. N/A indicates that the drive does not have this rating or it is not applicable. REACTORS SP500 HP Rating 230 Volt 5% MTE Reactor 480 Volt 5% MTE Reactor 600 Volt 5% MTE Reactor 1 RL-00402 ✽ RL-00202 ✽ RL-00203 2 ✽ RL-00403 ✽ RL-00404 3 ✽ RL-00403 ✽ RL-00404 5 ✽ RL-00803 ✽ RL-00804 7.5 ✽ RL-01203 ✽ RL-00803 10 ✽ RL-01803 ✽ RL-01203 15 ✽ RL-02503 20 ✽ RL-03503 Note: MTE standard reactors can be used on SP500 drives with carrier frequency settings up to 8 kHz. All reactors listed are UL-recognized (UL-506 File #E53094) and CSA certified (CSA File #LR29753). ✽ Normally carried in stock D-22 Product Demonstrators Options & Accessories Digital DC Drives Analog DC Drives AC Drives Introduction and Training