Electrical Accessory Products Mating Connectors Mating Connectors H11 H15 Description H15 S4 All 19" cassette type converters are equipped with either H11-, H15-, H15 S2 or H15 S4 male connectors. Mating fe- male connectors are available as accessories according to the following tables. The four H-type connector versions are specially designed for power supply applications, capable of handling high operating currents. The connectors have an integrated code key system allowing many coding possi- bilities. Modules with high output current normally use two contacts in parallel to keep the voltage drop across the con- nector as low as possible. H11 Connector This connector has eleven contacts in one vertical column marked 2 to 32. Mating and mounting conditions are ac- cording to DIN 41612. The connector contacts are hard- silver-plated and correspond to quality class 1, with respect to electrical and mechanical life time. Table 1: H11 Connector Survey Female connector Part no. Description of terminals Integrated type coding STV-H11-F/CO HZZ 00101 Faston straight 6.3 × 0.8 mm yes STV-H11-FS/CO HZZ 00104 Faston straight 6.3 × 0.8 mm, solderable (short moulding) yes 2 STV-H11-FSR/CO HZZ 00102 Screw terminals, 90°, 2.5 mm (AWG 13) max, yes 1 STV-H11-FB/CO HZZ 00103 Solder pin 5.2 mm, ∅ 1.6 mm yes 2 STV-H11-FBER/CO HZZ 00113 Solder pin 4.3 mm, ∅ 1.0 mm yes 2 STV-H11-FP/CO HZZ 00111 Press fit 6.5 mm, ∅ 1.0 mm yes 2 STV-H11-FBG/CO HZZ 00199 Solder pin 5.2 mm, ∅ 1.6 mm, gold-plated contacts yes 1 See also matching Flexi-PCB for PCB mounting of converters (see Mounting Supports) 2 Available on request This connector type (male version) is used in the following converter series (case size): H (H02), M (M02), SR (L01) and PSL (L04). Table of Contents Page Page Description ....................................................................... 1 Extraction Tool for High Current Contacts ........................ 6 H11 Connector ................................................................. 1 Connector Retention Clip V.............................................. 6 H15 Connector ................................................................. 3 Connector Retention Braket CRB .................................... 7 H15 S2, H15 S4 Connector ............................................. 4 Cable Hood ...................................................................... 7 Technical Data.................................................................. 5 Cable Hood Retention Bracket CHRB ............................. 7 Code Key System ............................................................ 6 Edition 5/6.2000 1/7 Electrical Accessory Products Mating Connectors Mechanical Dimensions All dimensions in mm, tolerances ±0.2 mm unless otherwise specified European Projection 95 90 10 x 7.62 = 76.2 7.62 12042 Fig. 1 84.8 H11 frontal view, relating to figures below Coding wedge 4 12038 K I H G F Fig. 2 STV-H11-F/CO, 2 5 8 11 14 17 20 23 26 Faston cable terminals 6.3 × 0.8 mm 12043 Fig. 3 K I H G F STV-H11-FS/CO, Faston cable terminals 6.3 × 0.8 mm, solderable (short moulding) 12044 K I H G F Fig. 4 2 5 8 11 14 17 202326 2932 STV-H11-FSR/CO, 2 screw terminals (max. 2.6 mm /AWG 13) Fig. 5 STV-H11-FB/CO, 5.08 2 5 8 1114172023262932 soldering pins X = 5.2 Y = Ş 1.6 STV-H11-FBG/CO, soldering pins X = 5.2 Y = Ş 1.6 STV-H11-FBER/CO, soldering pins X = 4.3 Y = Ş 1.0 ±0.1 2.8 Y 10 x 7.62 = 76.2 5.63 STV-H11-FP/CO, ±0.1 90 press insert pins X = 6.5 Y = Ş 1.0 Footprint for PCB-layout Edition 5/6.2000 2/7 6.5 10.9 6.3 x 0.8 11.5 11.5 6.3 x 0.8 0.3 19.8 11.5 11.5 8.5 31.3 25.8 X 10.7 5.08 ±0.3 ±0.3 7.3 2.9 5.5 7.4 2.9 ±0.3 ±0.3 2.9 2.9 12045 Electrical Accessory Products Mating Connectors H15 Connector This connector has fifteen contacts in two vertical columns This connector type (male version) is used in the following marked 4 to 32 and is designed to meet DIN 41612. The converter series (case size): connector contacts are hardsilver-plated and correspond to PSS (S01), S (S02), Q (Q01) and for PSK (K01) and K quality class 1, with respect to electrical and mechanical life (K02) only for output current ≤18 A. time. Table 2: H15 Connector Survey Female connector Part no. Description of terminals Integrated type coding STV-H15-F/CO HZZ 00106 Faston straight 6.3 × 0.8 mm yes 2 STV-H15-FSR HZZ 00107 Screw terminals, 90°, 2.5 mm (AWG 13) max. no STV-H15-FB/CO HZZ 00112 Solder pin 4.0 mm, ∅ 1.6 mm yes 1 STV-H15-FP/CO HZZ 00117 Press fit 4.5 mm, ∅ 1.0 mm (double pin version) yes 1 STV-H15-FBG/CO HZZ 00197 Solder pin 4.0 mm, ∅ 1.6 mm, gold-plated contacts yes STV-H15-FWS/CO HZZ 00114 Solder pin 10.1 mm, ∅ 1.6 mm, 90° bent contacts yes 1 Available on request Mechanical Dimensions All dimensions in mm, tolerances ±0.2 mm unless otherwise specified European Projection 95 90 12046 Fig. 6 H15 frontal view, relating to figures below 84.9 12039 Fig. 7 STV-H15-FSR, Screw terminals, no coding STV-H15-F/CO, Faston cable terminals 6.3 × 0.8 mm 84 14.8 (identical dimensions, but not shown) 12047 Fig. 8 STV-H15-FB/CO, soldering pins 2.8 1.6 5.08 14 × 5.08 = 71.12 8.17 90 Footprint for PCB-layout Edition 5/6.2000 3/7 3.3 8.0 ±1 12.4 30 3 0.3 14.8 10.16 10.1 10.1 3.5 Electrical Accessory Products Mating Connectors 12053 min. 7.62 14 x 5.08 10.1 88.9 3.5 6 Fig. 9 STV-H15-FWS/CO Solder pins for pcb mounting H15 S2, H15 S4 Connector This special connector is a derivative of the H15 having circuits between the cable terminals, especially in applica- seven standard contacts as above, combined with two tions with high vibration environment. Heat shrink sleeves (H15 S2) or four (H15 S4) high current contacts according might be necessary for further isolation purposes or to keep to DIN 41626. The high current contacts are specially de- clearance and creepage distances at specified levels. signed to handle currents from 20 A up to 40 A. They corre- An Extraction Tool allows removal of the high current con- spond to quality class 1, with respect to electrical and me- tacts for replacement (see: Extraction Tool). chanical life time. The contact material is high quality Beryl- Caution: The use of an adequate cable strain relief de- lium-Copper (CuBe treated) with a gold-plated surface. vice (e.g. Cable Hood etc.) is essential in order to protect To install the high current contacts carefully follow the as- the high current contact jacks from damage. Never sembly instructions. It is extremely important to solder ca- screw, solder or manipulate these contacts when the bles, screw cable terminals or heat shrink sleeves to high connector is plugged into the male connector! The use current jacks first, before inserting them into the moulding. of highly flexible cables is strongly recommended. Paralleled converters should preferably be interconnected on current bars or at a star point. This connector type (male version) is used in the following converter series (case size): Using screw versions, the two outer high current jacks may be inserted at a 90° angle in order to prevent possible short PSK (K01), K (K02) and P with output current ≥20 A. Table 3: H15 S2/S4 Connector Survey Female connector Part no. Description of terminals Integrated type coding 1 STV-H15 S2-F/CO HZZ 00115 11 Faston straight 6.3 × 0.8 mm, set of 2 solder jacks yes 1 STV-H15 S2-FSF/CO HZZ 00116 11 Faston straight 6.3 × 0.8 mm, set of 2 screw jacks yes 1 STV-H15 S4-F/CO HZZ 00105 7 Faston straight 6.3 × 0.8 mm, set of 4 solder jacks yes 1 STV-H15 S4-FSF/CO HZZ 00110 7 Faston straight 6.3 × 0.8 mm, set of 4 screw jacks yes 2 1 STV-H15 S4-FLS/CO HZZ 00109 7 screw terminals, 90°, 2.5 mm , set of 4 solder jacks yes 2 1 STV-H15 S4-FSR/CO HZZ 00108 7 screw terminals, 90°, 2.5 mm , set of 4 screw jacks yes 1 Spare set of high current jacks are available on request Delivery content: H15 S2 (S4) moulding, two (four) high current jacks and assembly instructions. Screw versions also include four M4 screws with washers and heat shrink sleeves. Mechanical Dimensions All dimensions in mm, tolerances ±0.2 mm unless otherwise specified European Projection 95 90 12054 84.9 Fig. 10 STV-H15 S2-FSF/CO Faston cable terminals and two high current screw terminals (solder termi- nals see H15 S4) 13 Edition 5/6.2000 4/7 2.54 30.3 12.4 3 14.8 10.1 14.9 3 Electrical Accessory Products Mating Connectors 95 90 12048 Fig. 11 H15 S4 frontal view, relating to figures below 84.9 12.4 12040 Fig. 12 STV-H15 S4-FLS/CO, screw terminals and four high current soldering terminals STV-H15 S4-FSR/CO, screw terminals and four high current Ş 3.5 40.5 14.8 screw terminals (not shown) 12.4 84.9 12049 Fig. 13 STV-H15 S4-FSF/CO, Faston cable terminals and four high current screw terminals STV-H15 S4-F/CO 4 7.6 Faston cable terminals and four high 41.6 13 current soldering terminals (not shown) Technical Data Table 4: Connector data Type H11 H15 H15 S2/H15 S4 Standard High current Mechanical data Number of poles 11 15 11/7 2/4 Mating cycles 500 500 500 500 Insertion/withdrawal forces max. 80 N 90 N 90 N 10/1.6 N Electrical data Clearance distance contact/ground ≥4.5 mm ≥4.5 mm ≥4.5 mm Creepage distance contact/contact ≥8.0 mm ≥8.0 mm ≥8.0 mm Test voltage V 3100 3100 3100 rms Operation voltage V AC 500 500 500 Operation current T 20°C 20 A 15 A 15 A 40 A A per contact T 70°C 17 A 12 A 12 A 35 A A T 95°C 14 A 9 A 9 A 25 A A Contact resistance ≤8 mΩ≤8 mΩ≤8 mΩ≤1 mΩ 12 12 12 Isolation resistance at 100 V DC ≥10 Ω≥10 Ω≥10 Ω Miscellaneous data Operating temperature –55...125°C –55...125°C –55...125°C Contact surface 6 µm Ag 6 µm Ag 6 µm Ag 1.3 µm Au Moulding material PBTP/PC PBTP/PC PBTP Flammability UL 94V-0/UL 94 V-1 UL 94 V-0/UL 94 V-1 UL 94 V-0 Approvals Edition 5/6.2000 5/7 8 30.3 30.6 14.8 3 3 10.1 10.1 Electrical Accessory Products Mating Connectors Code Key System An efficient coding system is of great importance and can- 12041 not be valued highly enough in complex electronic systems. 2 5 8 11 14 17 20 23 26 29 32 Since power supplies handle high currents and voltages any false connection could not only be extremely danger- ous but also quite costly. This integrated polarizing system allows effortless coding K I HG F by the simple insertion of Coding Wedges into the female connector mouldings. The corresponding counter-parts, i.e. Coding tab 4 the coding tabs of the male moulding just have to be broken Coding wedge off to match the right female part. Major advantages are high mechanical stability and ease of handling. The H11 connectors have 10 and the H15 connectors have 8 coding positions. Using 4 coding wedges results in 210 (H11) re- K I H G F spectively 70 (H15) different coding possibilities. Coding wedges are available as accessories to female connectors 2 5 8 11 14 17 20 23 26 29 32 with the following part number: Description: Coding wedge (Codierkeil) Fig. 14 Delivery content: 5 pcs. Integrated code key system Part Number: HZZ 00202 Extraction Tool for High Current Contacts High current plugs and jacks can be disassembled from the moulding by means of a special Extraction Tool (H15 S2, H15 S4). Holding the extraction tool over the centre of the connector's female contact the outer part of the extraction tool should be fed between the moulding and the outside of the female contact itself. This releases the spring clip fixing the contacts, in order to pull the contacts out of their mould- ing for replacement. If the operation is performed correctly very little force is required. Extreme care should be taken since incorrect procedure and excessive force could dam- Fig. 15 age the tool and/or connector. Extraction tool This tool is available as an accessory for both screw or sol- der high current contacts. Note: In order to avoid damage never manipulate high cur- rent contacts when plugged-in! Description: Extraction Tool Part Number: HZZ 00150 Connector retention clips (unlocked) Connector Retention Clip V The retention clip V is an accessory which guarantees se- cure connection even under severe vibration, as for exam- ple in mobile applications. One connector retention system fits to almost all units and all of the aforementioned connec- tor types. The following converter series are delivered with pre- punched holes in the back plate for fast field-mounting of retention clips: H, M, K, PSK, S, PSS and T (Q series only in combination with Mounting Plate Q, see Mounting Supports) Description: Retention Clips V Delivery content: 2 pcs. Part Number: HZZ 01209 Connector retention clips (locked) Fig. 16 Connector retention clip Edition 5/6.2000 6/7 6.5 12050 Electrical Accessory Products Mating Connectors Connector Retention Bracket CRB An alternative to the above mentioned retention clip V is the connector retention bracket. They are attached to the back plate by one screw each with a torque of 20 to 30 Ncm. Table 5: Connector Retention Bracket Survey Connector Type Delivery series Part number content H, M CRB-HKMS 2 brackets K, PSK HZZ 01216 2 screws S, PSS 2 washers T Q, P CRB-Q PC HZZ 01217 Cable Hood A cable connector housing or Cable Hood is available for all 20.2 female H15, H15S2 and H15 S4 type connectors with faston connectors (Not suited for screw terminals). It serves as a strain relief, isolates connections and protects cables. Description: KSG-H15/H15 S4 Delivery content: Housing shell, cable duct with covers, cable clip, cable boot and screws Part number: HZZ 00141 If using the cable hood together with retention clips a spe- cial version is available, where both sides of the hood are slightly modified in order to allow for insertion of the clips. Modification for use with Retension Clip The cable hood with retention clips has been tested to with- stand vibrations according to IEC 86-2-6: 5 g, 6 directions, 2.5 hours per axis. 110 Description: KSG-H15/H15 S4-V Delivery content: Housing shell, cable duct with covers, Fig. 17 cable clip, cable boot and screws Cable hood for H15 and H15 S4 connectors Part Number: HZZ 00142 Cable Hood Retention Bracket CHRB The cable hood can also be fixed to the converter case with two U-shaped cable hood retention brackets. Description: CHRB-KSG Delivery content: Two brackets with two screws Part number: HZZ 01218 Edition 5/6.2000 7/7 68 12051