Temperature Controllers E5CSV CSM_E5CSV_DS_E_7_1 Easy Setting Using DIP Switch and Simple Functions in DIN 48 × 48 mm-size Temperature Controllers • Easy setting using DIP switch. Models with two alarms added to Series, ideal for temperature alarm applications. Universal-input (thermocouple/platinum resistance thermometer) models also available. Clearly visible digital display with character height of 13.5 mm. Models available with black in addition to white cases. Refer to Safety Precautions for All Temperature RoHS compliant. Controllers. Refer to E5CS/E5CSV Operation for operating procedures. Model Number Structure ■ Model Number Legend Models with Terminal Blocks E5CSV-@@@@-@ 12 3 4 5 1. Control Outputs 3. Input 4. Power Supply Voltage R: Relay KJ: Thermocouple Blank: 100 to 240 VAC Q: Voltage for driving SSR P: Platinum resistance thermometer D: 24 VAC/VDC 2. Alarm Outputs T: Thermocouple/platinum resistance 5. Case Color thermometer (universal-input) Blank: No alarm Blank: Black 1: 1 alarm W: Light gray 2: 2 alarms Note: A functional explanation is provided here for illustration, but models are not necessarily available for all possible combinations. Refer to Ordering Information when ordering. Examples • Relay control output, without alarm, thermocouple input, light gray case: E5CSV-RKJ-W Relay control output, one alarm output, platinum resistance thermometer input, black case: E5CSV-R1P-W 1 E5CSV Ordering Information ■ List of Models Case Color: Light Gray, Thermocouple or Platinum Resistance Thermometer, Power Supply Voltage: 100 to 240 VAC Size Type Control Alarms Outputs Model with Model with platinum modes thermocouple resistance thermometer E5CSV Terminal block ON/OFF or 1 Relay E5CSV-R1KJ-W E5CSV-R1P-W PID 48 × 48mm Voltage (for driving SSR) E5CSV-Q1KJ-W E5CSV-Q1P-W Case Color: Light Gray, Thermocouple, Power Supply Voltage: 24 VAC/VDC Size Type Control Alarms Outputs Model with modes thermocouple E5CSV Terminal block ON/OFF or 1 Relay E5CSV-R1KJD-W PID 48 × 48mm Case Color: Light Gray, Universal-input, Power Supply Voltage: 100 to 240 VAC Size Type Control Alarms Outputs Model with universal- modes input (thermocouple or platinum resistance thermometer) E5CSV Terminal block ON/OFF or 0Relay E5CSV-RT PID 48 × 48mm Voltage (for driving SSR) E5CSV-QT 1Relay E5CSV-R1T Voltage (for driving SSR) E5CSV-Q1T 2 (See note.) Relay E5CSV-R2T Voltage (for driving SSR) E5CSV-Q2T Note: There is no alarm output 2 mode switch. The default setting for alarm output 2 is for the upper limit alarm mode. To change the setting, change the alarm type for alarm output 2 in initial setting level 5. For details, refer to the “E5CSV/E5CS-U Digital Temperature Controller User’s Manual” (Cat. No. H140-E1-01). Case Color: Black, Universal-input, Power Supply Voltage: 24 VAC/VDC Size Type Control Alarms Outputs Model with universal- modes input (thermocouple or platinum resistance thermometer) E5CSV Terminal block ON/OFF or 0Relay E5CSV-RTD PID 48 × 48mm Voltage (for driving SSR) E5CSV-QTD 1Relay E5CSV-R1TD Voltage (for driving SSR) E5CSV-Q1TD 2 (See note.) Relay E5CSV-R2TD Voltage (for driving SSR) E5CSV-Q2TD Note: There is no alarm output 2 mode switch. The default setting for alarm output 2 is for the upper limit alarm mode. To change the setting, change the alarm type for alarm output 2 in initial setting level 5. For details, refer to the “E5CSV/E5CS-U Digital Temperature Controller User’s Manual” (Cat. No. H140-E1-01). ■ Accessories (Order Separately) Protective Cover Terminal Cover (For Controllers after the design change scheduled for October 2010) Type Model Hard Protective Cover Y92A-48B Model E53-COV17 Terminal Cover Note: The E53-COV10 Terminal Cover cannot be mounted to Controllers that are manufactured after the design change Model scheduled for October 2010 E53-COV10 Rubber Packing Model Y92S-29 Note: The Rubber Packing is provided with the Digital Controller. 2 E5CSV Specifications ■ Ratings Supply voltage 100 to 240 VAC, 50/60 Hz 24 VAC, 50/60 Hz; 24 VDC Operating voltage range 85% to 110% of rated supply voltage Power consumption 100 to 240 VAC: 5 VA 24 VAC: 3 VA, 24 VDC: 2 W Sensor input Thermocouple input type: K, J, L Platinum resistance thermometer input type: Pt100, JPt100 Universal-input (thermocouple/platinum resistance thermometer) type: K, J, L, T, U, N, R, Pt100, JPt100 Control Relay output SPST-NO, 250 VAC, 3A (resistive load) output Voltage output (for driving the SSR) 12 VDC, 21 mA (with short-circuit protection circuit) Control method ON/OFF or 2-PID (with auto-tuning) Alarm output SPST-NO, 250 VAC, 1A (resistive load) Setting method Digital setting using front panel keys Indication method 7-segment digital display (character height: 13.5 mm) and deviation indicators Other functions • Setting change prohibit (key protection) • Input shift • Temperature unit change (°C/°F) • Direct/reverse operation • Temperature range, Sensor switching (K/J/L, Pt100/JPt100) • Switching is performed between a thermocouple and platinum resistance thermometer for universal-input models. • Control period switching • 8-mode alarm output • Sensor error detection Ambient operating temperature −10 to 55°C (with no condensation or icing); with 3-year guarantee: −10 to 50°C Ambient operating humidity 25% to 85% Storage temperature −25 to 65°C (with no condensation or icing) Note: 1. Do not use an inverter output as the power supply. (Refer to Safety Precautions for All Temperature Controllers.) 2. Models for 24 VAC/DC can also be manufactured. ■ Characteristics Setting accuracy Thermocouple (See note 1.): (±0.5% of indication value or ±1°C, whichever is greater) ±1 digit max. Platinum resistance thermometer (See note 2.): (±0.5% of indication value or ±1°C, whichever is greater) ±1 digit max. Indication accuracy (ambient temperature of 23°C) Influence of temperature R thermocouple inputs: (±1% of PV or ±10°C, whichever is greater) ±1 digit max. Other thermocouple inputs: (±1% of PV or ±4°C, whichever is greater) ±1 digit max. Influence of voltage Platinum resistance thermometer inputs: (±1% of PV or ±2°C, whichever is greater) ±1 digit max. Hysteresis (for ON/OFF control) 0.2% FS (0.1% FS for universal-input (thermocouple/platinum resistance thermometer) models) Proportional band (P) 1 to 999°C (automatic adjustment using auto-tuning/self-tuning) Integral time (I) 1 to 1,999 s (automatic adjustment using auto-tuning/self-tuning Derivative time (D) 1 to 1,999 s (automatic adjustment using auto-tuning/self-tuning) Alarm output range Absolute-value alarm: Same as the control range Other: 0 to input setting range full scale (°C or °F) Alarm hysteresis: 0.2°C or °F (fixed) Control period 2/20 s Sampling period 500 ms Insulation resistance 20 MΩ min. (at 500 VDC) Dielectric strength 2,000 VAC, 50/60 Hz for 1 min between current-carrying terminals of different polarity 2 Vibration Malfunction 10 to 55 Hz, 20 m/s for 10 min each in X, Y, and Z directions resistance Destruction 10 to 55 Hz, 0.75-mm single amplitude for 2 hr each in X, Y, and Z directions 2 Shock resistance Malfunction 100 m/s min., 3 times each in 6 directions 2 Destruction 300 m/s min., 3 times each in 6 directions Life expectancy Electrical 100,000 operations min. (relay output models) Weight Approx. 120 g (Controller only) Degree of protection Front panel: Equivalent to IP66; Rear case: IP20; Terminals: IP00 Memory protection EEPROM (non-volatile memory) (number of writes: 1,000,000) EMC EMI Radiated: EN 55011 Group 1 Class A EMI Conducted: EN 55011 Group 1 Class A ESD Immunity: EN 61000-4-2: 4 kV contact discharge (level 2) 8 kV air discharge (level 3) Radiated Electromagnetic Field Immunity: EN 61000-4-3: 10 V/m (80-1000 MHz, 1.4-2.0 GHz amplitude modulated) (level 3) 10 V/m (900 MHz pulse modulated) Conducted Disturbance Immunity: EN 61000-4-6: 3 V (0.15 to 80 MHz) (level 2) Noise Immunity (First Transient Burst Noise): EN 61000-4-4 Burst Immunity: 2 kV power-line (level 3), 1 kV I/O signal-line (level 3) Surge Immunity: EN 61000-4-5: Power line: Normal mode 1 kV; Common mode 2 kV Output line (relay output): Normal mode 1 kV; Common mode 2 kV Voltage Dip/Interrupting Immunity: EN 61000-4-11 0.5 cycle, 100% (rated voltage) Approved standards UL 61010-1 (listing) CSA C22.2 No.1010-1 Conformed standards EN 61326, EN 61010-1, IEC 61010-1 VDE 0106 Part 100 (finger protection), when the terminal cover is mounted. Note: 1. The following exceptions apply to thermocouples. • U, L: ±2°C ±1 digit max. • R: ±3°C ±1 digit max. at 200°C or less 2. The following exceptions apply to platinum resistance thermometers. Input set values 0, 1, 2, 3 for E5CSV: 0.5% FS ±1 digit max. 3 5 5 5 5 4 4 4 4 3 3 3 3 2 2 2 2 1 1 1 1 E5CSV ■ Temperature Range Thermocouple Input Models Input K J/L 999 1,000 Temperature 900 range 800 700 (selected 600 600 500 500 using switch) 500 400 400 400 300 300 300 200 200 200 (Default setting: 2) 100 0 0 0 0 000 00 00 Setting number 01 2 345 67 89 The shaded value indicates the default Minimum setting unit 1°C1°C setting status. Platinum Resistance Thermometer Input Models Input JPt100/Pt100 Temperature range 500 400 400 400 (selected 300 300 300 200 199.9 using switch) 200 50 50.0 80 99.9 100 0 0.0 0.0 00 00 0 0.0 (Default setting: 3) −100 −50 −20 Setting number 01 2 345 67 89 The shaded value indicates the default Minimum setting unit 1°C0.1°C1°C0.1°C1°C0.1°C setting status. Universal-input (Thermocouple/Platinum Resistance Thermometer) Models • Using Thermocouple Sensors, Control Mode Switch 5: OFF Input K J L T U N R 1,700 1,700 1,600 1,500 1,400 1,300 1,300 1,300 Temperature 1,200 range 1,100 (selected 1,000 850 850 using switch) 900 800 700 600 (Default setting: 0) 500 400 400 400 300 199.9 199.9 199.9 200 100 0 0.0 0.0 0.0 0 −100 −99 −99 −99 −99 −99 −99 Setting number 0 1 2 345 67 89 The shaded value indicates the default Minimum setting unit 1°C0.1°C1°C0.1°C1°C0.1°C1°C setting status. • Using Platinum Resistance Thermometers, Control Mode Switch 5: ON Input Pt100 JPt100 1,000 Temperature 850 900 range 800 (selected 700 using switch) 600 500 500 400 400 400 300 199.9 200 199.9 200 200 (Default setting: 0) 99 99 100 0 0.0000.0 00 −100 −99 −99 −99 −99 Setting number 0 1 2 345 67 89 The shaded value indicates the default Minimum setting unit 1°C0.1°C1°C0.1°C1°C setting status. 4 0 0 0 0 9 9 9 9 8 8 8 8 7 7 7 7 6 6 6 6 E5CSV External Connection Diagram Voltage output models Relay output Alarm output (See note 1.) models Voltage output Relay output 1 1 1 6 12 VDC, 21 mA Alarm output 2 (See note 3 2 2 2 7 Alarm output 1 (See note 3 A 3 3 8 B 4 4 9 100 to 240 VAC, 50/60 Hz (24 VAC/VDC) B (See note 2.) 5 5 10 Platinum resistance Thermocouple thermometer input input Thermocouple/ platinum resistance thermometer universal-input Note: 1. The voltage output (12 VDC, 21 mA) is not electrically isolated from the internal circuits. When using a grounding thermocouple, do not connect output terminals 1 or 2 to ground. Otherwise, unwanted current paths will cause measurement errors. 2. Models with 100 to 240 VAC and 24 VAC/VDC are separate. Models using 24 VDC have no polarity. 3. The number of alarm outputs depends on the model. Nomenclature E5CSV Models with Terminal Blocks Output indicator Deviation indicators Temperature display Mode indicators Alarm indicators Mode Key Up Key Lock Release Key Down Key 5 9 92A 92A-4 2A--4 4888B B B °C E5CSV Dimensions Note: All units are in millimeters unless otherwise indicated. ■ Controller E5CSV Panel Cutout Dimensions 84 +0.6 45 0 48×48 6 78 L +0.6 +0.6 45 0 45 0 44.8×44.8 +1 60 min. L = (48 × N−2.5) 0 Mounting side-by-side (group mounting of N Controllers) Note: Terminals cannot be removed. E5CSV + Adapter for Flush Mounting Panel Y92F-30 Adapter for flush mounting (Provided) Adapter for flush mounting 58 Tightening screws 48 7.5 76.5 Note: 1. The recommended panel thickness is 1 to 4 mm. 2. Group mounting is possible in one direction only. ■ Accessories (Order Separately) Hard Protective Cover The Y92A-48B Protective Cover (hard type) is available for the following applications. • To protect the set from dust and dirt. To prevent the panel from being accidentally touched causing displacement of set values. To provide effective protection against water droplets. Terminal Cover Rubber Packing E53-COV10 Y92S-29 (for DIN48 × 48) 48 Order the Rubber Packing separately if it becomes lost or damaged. The Rubber Packing can be used to 48.8 achieve an IP66 degree of protection for models with terminal blocks. (Deterioration, shrinking, or hardening of the rubber packing may occur depending on the operating 22 environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in NEMA4. The time for periodic replacement depends on the operating environment. Be sure to 9.1 confirm this point at your site. Consider one year a E53-COV17 rough standard. OMRON shall not be liable for the level 48 of water resistance if the customer does not perform periodic replacement.) The Rubber Packing does not need to be attached if a 48.8 waterproof structure is not required. 22 (For Controllers after the design change scheduled 9.1 for October 2010) 6 E5CSV Safety Precautions Refer to Safety Precautions for All Temperature Controllers. Refer to E5CS/E5CSV Operation for operating procedures. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. In the interest of product improvement, specifications are subject to change without notice. 7 Read and Understand This Catalog Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranty and Limitations of Liability WARRANTY OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: · Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. · Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. · Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof. Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products. DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. ERRORS AND OMISSIONS The information in this document has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions. 2010.8 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2010 All Right Reserved.