V5 Miniature switches The V5 series of switches is a range of miniature switches The two piece spring and carrier design provides a designed to meet world wide specifications. The V5 series parallel path for higher current carrying capacity and offers a very high electrical capacity, up to 22 Amps, 250 better conduction of heat away from the contacts. Vac, and the capability to withstand high in-rush currents. It has a long mechanical and electrical life, and the Because the “C” spring and the carrier move miniature thermoplastic housing can meet requirements independently without flexing or hinging as in other to KC 250 or 150 °C. Resistance to arcing/tracking and designs, a much greater electrical and mechanical temperature/humidity tolerances are very high. The lifetime is achieved. complete range offers a large variety of contact types, actuators, terminations, operating characteristics and In addition, the V5 overcomes the problem of contact electrical ratings. welding in applications using inductive, capacitive, lamp loads or high in-rush currents. With the V5, the large High current capacity precision switches contact wiping action ensures that slight welds are broken off by the shearing movement when switching. This for long life and high reliability friction contact system also helps clean contacts during The Honeywell V5 series is designed to meet the operation in applications where dust or other stringent requirements of today’s designs for high contaminants may be present. It helps reduce contact currents, long operating life, precision and reliability. The resistance and ensures maximum contact reliability internal mechanism is the key. whether switching milliamps or high currents. 2 RELEASE POINT FREE 100g P0SITION 22A N.C N.C N.O N.O OPERATING P0SITION FULL OVER-TRAVEL POSITION Contact wiping action Wide range of High current rating with - operating levers: low operating force shearing action of 2 mounting positions (100 g [1 N], 22 A) contacts during Only one operating High grade, flame switching ensures point retardant reliability thermoplastics Safe operating - high overtravel C spring Carrier Gold cross point contacts available for excellent performance in low energy circuits 150°C 125 85 Wide range Two-piece spring and High contact of operating carrier mechanism reliability - optimum temperature versions gives extra long reliability due to high 85 °C, 125 °C, 150 °C electrical and contact force mechanical life. 3 Approvals: Customised solutions to fit your Worldwide standards approvals - exact needs BEAB, VDE, SEMKO, UL, CSA and others Usually, Honeywell can offer an “off the shelf” product to Tracking resistance: meet your requirements. But we also specialise in the 85 °C version rated to >KC 175 supply of customised versions to your own specification. 125 °C version rated to >KC 250 Contact us for more information. Contact gap: Technical data <3 mm (u) Materials Mechanical life (full overtravel): 30,000,000 Case / Cover: Thermoplastic Electrical life (at full rated load): 85 °C Glass filled polyester 100,000 operations (min) 125 °C Glass filled nylon 150 °C Glass filled polyetherimide The Honeywell V5 selection guide All materials flame retardant: A catalogue listing number is built up using the table UL94VO rated below. First, choose the appropriate code for the electrical Actuator: rating and operating characteristics required from the first Teflon filled phenolic for smooth operation column of the table eg. V5 A is for 20(4) Amp switch with 1.6 mm pretravel, 300 g operating force and 75 g release Terminals: NO and NC Terminals force. Then select the remaining code letters from the Brass (CuZn); Ag plated on solder types and 16 amp other columns as desired, subject to their availability for and 20 amp versions the rating and characteristics chosen, as indicated by the Common terminal: "•" symbol. Brass (CuZn), Ag plated Example: Contact materials: Gold alloy cross point 90 Au 10 Ag Fine Silver Ag Silver cadmium oxide AgCdO This is a 20(4) A switch with 85 °C max. Auxiliary actuator: temperature rating, SPDT contact arrangement, silver Plain - stainless steel cadmium oxide contacts, 6.3x0.8 mm silver plated Roller - stainless steel with straight terminals, and short roller lever mounted in the phosphor bronze roller slot furthest from plunger. It would be marked with full Operating temperature: European approvals. 85 °C, 125 °C, 150 °C Note: Minimum operating temperature: When ordering a V5 switch without lever, do not specify a 10th character. Only specify the 9th character if a UL/CSA approved switch without lever is -55 °C required. P.T. max mm 1.6 1.6 3.2 1.6 3.2 6.4 3.2 1.6 9 D.T. max mm 0.25 0.25 0.75 0.25 0.75 1.5 0.75 0.25 1.9 O.T. min mm 0.8 0.8 1.2 0.8 1.2 2.4 1.2 0.8 3.3 O.P. min 14.7–0.3 15.3–0.3 15.3–0.9 20.6–0.5 20.6–1.0 15.3–1.8 18.5–0.9 20.6–0.5 15.3–2.4 * ratios apply when the lever is fitted in slot position 1 characteristics are measured at the end of the lever PT = Pretravel (mm max.) OT = Overtravel (mm min.) OF = Operating force (g max.) DT = Differential travel (mm max.) OP = Operating point (+-0,5 mm) RF = Release Force (g min.) 4 Electrical rating and Max Contact Contact operating force (Pin Plunger) temperatures arrangement materials ( ) Amp g max V5 85 125 150 SPDT*SPNC*SPNO* Silver Cad Silver Gold Series Oxide Alloy or Silver 01 2 12 3 01 2 22, 250 Vac 300 N • • • • • 22, 250 Vac 100 S • • • • • ( ) 20 4 , 250 Vac 300 A • • • • • ( ) 16 4 , 250 Vac 500 T • • • • • • ( ) 16 4 , 250 Vac 400 U • • • • • • ( ) 16 4 , 250 Vac 300 B • • • • • • • ( ) 16 3 , 250 Vac 200 P • • • • • • • ( ) 16 3 , 250 Vac 100 R • • • • • • • ( ) 10 3 , 250 Vac 200 C • • • • • • • ( ) 10 3 , 250 Vac 100 D • • • • • • • ( ) 10 3 , 250 Vac 50 F • • • • • ( ) 5 2.5 , 250 Vac 50 G • • • • • • • ( ) 5 2.5 , 250 Vac 25 H • • • • • • • 0.1 A, 30 Vdc,125 Vac 200 J • • • • • • • 0.1 A, 30 Vdc,125 Vac 100 K • • • • • • • 0.1 A, 30 Vdc,125 Vac 50 L • • • • • • • 22 Amp versions approved to BEAB BS3955 only *SPDT = single pole double throw SPNC = single pole normally closed SPNO = single pole normally open V5 Terminal angle * NC 2 B Lever (actuator) mounting position C1 NO 4 1 Slot position 1, European approvals Lever slot position 1 2 Slot position 2, European approvals NC 2 3 Slot position 1, or without lever, UL, CSA and E C1 NO 4 European approvals 4 Slot position 2, UL, CSA and Lever slot position 2 European approvals * Other terminal angles are available. Contact your local Honeywell sales office for more information. Terminal Lever actuator types Pin 1:1 * 2:1 1:1 2:1 4:1 2:1 1:1 5.5:1 Plunger straight straight roller roller straight simul. simul. straight (no lever) roller roller OF RF OF RF OF RF OF RF OF RF OF RF OF RF OF RF OF RF B CDE F P S T BC D E G H L N 300 75 300 75 180 30 350 60 180 30 90 15 180 30 350 60 70 10 N • S 100 25 100 25 60 10 120 20 60 10 30 5 60 10 120 20 25 3.5 • A 300 75 300 75 180 30 350 60 180 30 90 15 180 30 350 60 70 10 • T 500 125 500 125 300 50 600 100 300 50 150 25 300 50 600 100 120 18 • • • U 400 100 400 100 240 40 480 80 240 40 120 20 240 40 480 80 100 14 • • • 300 75 300 75 180 30 350 60 180 30 90 15 180 30 350 60 70 10 B • • • P 1 200 50 200 50 120 20 240 40 120 20 60 10 120 20 240 40 47 7 • • • R 1 100 25 100 25 60 10 120 20 60 10 30 5 60 10 120 20 25 3.5 • • • C 200 50 200 50 120 20 240 40 120 20 60 10 120 20 240 40 47 7 • • • • • D 100 25 100 25 60 10 120 20 60 10 30 5 60 10 120 20 25 3.5 • • • • • F 50 12 50 12 30 5 60 10 30 5 15 2.5 30 5 60 10 15 1.5 • • • • G 50 12 50 12 30 5 60 10 30 5 15 2.5 30 5 60 10 15 1.5 • • • • • H 25 6 25 6 15 2.5 30 5 15 2.5 7.5 1.5 15 2.5 30 5 - - • • • • • J 200 50 200 50 120 20 240 40 120 20 60 10 120 20 240 40 47 7 • • • • • K 100 25 100 25 60 10 120 20 60 10 30 5 60 10 120 20 25 3.5 • • • • • L 50 12 50 12 30 5 60 10 30 5 15 2.5 30 5 60 10 15 1.5 • • • • • *Q.C. = Quick Connect = available = available 125 C version only • 1 5 V5 SERIES 6.3 x 0.8mm Q.C. 6.3 x 0.8mm Q.C.Ag plate 4.8 x 0.8mm Q.C. 4.8 x 0.5mm Q.C. 4.8 x 0.5mm Q.C.Ag plate 4.8 x 0.8mm Q.C.Ag plate short solder standard solder V5 technical information 22,2 2,8 Switch case dimensions (mm) 20,2 Ş3,1 14,7 3,1 Operating 10,3 NC 2 2,8 15,9 position C1 NO 4 3,4 28,8 Lever slot position 2 Lever slot position 1 4,4 10,3 8,1 2,8 14,1 7th digit of Terminal dimensions (mm) part number 16,6 8,3 9 1,4 4,3 B, C NC 2 19,6 (6,3 x 0,8) C1 NO 4 8,8 6,3 Ş1,65 Hole in terminals (3) 9,8 1,9 0,8 6,35 E, F 14,1 1,4 6,35 3,3 (4,8 x 0,5) NC 2 19,6 4,75 C1 D, P NO 4 8,8 (4,8 x 0,8) Ş1,4 9,6 0,2 0,5 (E,F type) Hole in terminals (2) 0,8 (D,P type) 6,7 2,7 S NC 2 19,6 C1 NO 4 (short solder) 0,8 6,2 5,5 Ş1,8 Hole in terminals (3) 10,7 2,7 30° 7 99 NC 2 T 6,3 19,6 C1 NO 4 (standard solder) 0,8 6,2 Ş2,2 Hole in terminals (3) 6,55 3,25 6 Lever actuator dimensions (mm) B type 1:1 straight L type 1:1 simulated roller 1,6 (P.T.) 20,6 1,6 (P.T.) 22 8,1 8,1 20,6 (O.P.) 15,3 (O.P.) C type 2:1 straight H type 2:1 simulated rollers 3,2 (P.T.) 3,2 35,6 (P.T.) 32,6 8,1 8,1 15,3 (O.P.) 18,5 (O.P.) G type 4:1 straight D type 1:1 roller 1,6 6,4 (P.T.) 20,6 (P.T.) 59,5 8,1 8,1 20,6 15,3 (O.P.) (O.P.) N type 5, 5:1 straight E type 2:1 roller 3,2 9 (P.T.) (P.T.) 34 70 8,1 8,1 20,6 15,3 (O.P.) (O.P.) Ratio applies when the lever is fitted in slot position 1 7