Power Supplies 3 SDN-C Compact DIN Rail Series The SDN-C DIN rail power supplies are the next generation of the popular SDN series. These models combine high efficiency and compact size with new visual diagnostic LEDs to offer the most performance available from SolaHD. Essential industrial features such as Sag Immunity, Power Factor Correction, and universal voltage input have been retained in this series. Wide temperature operating range and parallel operation capability make the new SDN-C units suitable to a variety of industrial applications. Applications UL 60950 EMC and E137632 • Industrial Machine Control and Process Control E61379 UL 508 Listed E137632 Low Volt. E234790 IND. CONT. EQ. CUL/CSA-C22.2 Directive E61379 • Conveying Equipment No. 234-M90 • UL Recognized Component, ITE, E137632 • Material Handling UL 60950 - UL 60950-1/CSA C22.2 No. 60950-1, 2nd Edition E137632 CUL/CSA-C22.2 • Vending Machines No. 234-M90 • - Low Voltage Directive • Packaging Equipment and Amusement Park Equipment EMC and - IEC/EN60950-1, 2nd Edition Low Volt. Directive • Semiconductor Fabrication Equipment • Sag Immunity: SEMI F47 TM • DeviceNet • RoHS Compliant Features Models SDN 20-24-100C, SDN 20-24-480CC, SDN 40-24-480C • Compact packaging to save space on the DIN rail • Visual diagnostic LEDs for input and output status at a • UL Recognized Component, Haz. Loc., UL 60950 glance E234790 E137632 CUL/CSA-C22.2 No. 234-M90 • High MTBF means high reliability and long life - ISA 12.12.01, CSA C22.2 No. 213 • Higher efficiency saves energy and lowers amount of - Class I, Division 2, Groups A, B, C, D heat generated in panel TM • PowerBoost overload capability to start high Models SDN 5-24-100C, SDN 10-24-100C, inrush loads SDN 5-24-480C, SDN 10-24-480C • Accepts Universal voltage 85-264 Vac, 50/60 Hz input • UL Recognized Component, Haz. Loc., UL 60950 E137632 • Active Power Factor Correction E234790 CUL/CSA-C22.2 No. 234-M90 • Patented DIN rail mounting clip - UL 60079-15/CSA E60079-15 • User Adjustable output voltage accessible via front face - Class I, Zone 2, AEx nC IIC, Ex nC IIC • Parallel capability standard • ATEX Directive • Large, rugged, accessible screw terminals - EN60079-0, EN60079-15 • Industrial grade design - II 3 G, Ex nC IIC Gc o o - -25 C to 60 C operation without derating • Fully tested and burned-in at factory Related Products • Highly efficient switching technology • SDN-P series TM • Five year limited warranty • SDP series • SCP series Certifications and Compliances * • SDU UPS All Models • Listed, Ind. Control Equipment, E61379 Accessories UL 508 Listed • Chassis Mount Bracket (SDN-PMBRK2) - UL 508, CSA C22.2 No. 107.1 IND. CONT. EQ. E61379 * Refer to user manual for installation requirements when used in hazardous locations. Contact Technical Services at (800) 377-4384 with any questions. 117 Visit our website at www.solahd.com. Power Supplies 3 The SolaHD Difference Rugged metal housing Multiple output connections for ease of wiring multiple devices Large, IP20-rated, screw 2 terminals for #10 AWG/6 mm , for quick, easy installation Visual diagnostic LEDs show input and output status (see table below) DC OK Relay Single or parallel use selectable by user Adjustable output voltage Clearly labeled front panel No internal fan, no extra cooling required in any power level Multiple certifications for versatility in applications Automatically adjusts for global Input voltages. No manual intervention required. Narrow width saves panel space LED Light Status Conditions Normal AC Power Loss AC Input Low No DC High Load Overload Hot Too Hot Green - Yellow Green Green Green Green Green Input Green - Green - Yellow Yellow Green - Output - - - Red Yellow Red Yellow Yellow Alarm Contact Technical Services at (800) 377-4384 with any questions. 118 Visit our website at www.solahd.com. Power Supplies 3 SDN-C Specifications (Single Phase) Catalog Number Description SDN 5-24-100C SDN 10-24-100C SDN 20-24-100C Input 115/230 Vac Nominal Voltage -AC Range 85 - 264 Vac 1 90 - 375 Vdc -DC Range -Frequency 43 - 67 Hz 2 Nominal Current 1.65 - 0.55 A 3.2 - 1.0 A 6 A / 3 A Typ. < 15 A Typ.< 30 A < 40 A -Inrush current max. 3 > 90% typ. (12 W) > 90% typ. (24 W) > 92% (38 W) Efficiency (Losses ) Active power factor correction to better than 0.92 Power Factor Correction Output 24 V (23.5~28.5 Vdc Adj.) Nominal Voltage < ±2 % overall (combination Line, load, time and temperature related changes) -Tolerance 24.5 V ± 1% Initial Voltage Setting 4 < 50 mVpp <100 mVpp -Ripple PARD (Periodic and Random Deviation) = 100 mV peak-peak max PARD Overvoltage Protection > 30.5 but < 33 Vdc, auto recovery < 35 V Power Back Immunity 5 A (120 W) 10 A (240 W) 20 A (480 W) Nominal Current 5 1.5 × Nominal Current for 2 seconds minimum while holding voltage > 20 Vdc -Peak Current -Short Circuit Current 1.5 x Nominal Current at near zero volts at short circuit condition PowerBoost™ -Current Limit Switch selectable single unit or parallel unit operation. Units will not be damaged by parallel operation (regardless of switch position setting). Parallel Operation >20 ms (Full load, 100 Vac Input @ T =+25°C) to 95% output voltage Holdup Time amb <150 mS from 95% to 10% rated voltage @ full load (T =+25°C) Voltage Fall Time amb < 0.5% Line and Load Regulation General EMC: EN61000-6-2:2001, EN61000-6-3:2001, Class B EN55011, EN55022 Radiated and Conducted including Annex. A, EN61000-3-2 -Emissions EN61000-6-1:2001, EN61000-6-2:2001, EN61000-4-2 Level 4, EN61000-4-3 Level 3, EN61000-4-6 Level 3, EN61000-4-4 Level 4 input -Immunity and level 3 output. EN61000-4-5 Isolation class 4, EN61000-4-11, IEC 61000-4-34 voltage dip immunity standard o o o o o Storage: -40 C to + 85 C, Operation -25 C to +60 C full power, with linear derating to half power from 60 to 70 C (Convection cooling, 6 Temperature no forced air required). Operation up to 50% load permissible with sideways or front side up mounting orientation. 7 > 550,000 hrs > 450,000 hrs MTBF 5 Year Limited Warranty Warranty Protected against continuous short -circuit, continuous overload, continuous open circuit. General Protection/Safety Protection Class 1 (IEC536), degree of protection IP20 (IEC60529) Safe low voltage: SELV (acc. IEC60950-1) Visual: 3 status LEDs (Input, Output, Alarm) Status Indicators Relay: N.O. contact rated 200ma/50 Vdc Installation Internally fused Fusing -Input Outputs are capable of providing high currents for short periods of time for inductive load startup or switching. Fusing may be required for -Output wire/loads if 2x Nominal O/P current rating cannot be tolerated. Continuous current overload allows for reliable fuse tripping. Simple snap-on to DIN TS35/7.5 or TS35/15 rail system. Mounting 2 Input: Screw terminals, connector size range: 16-10 AWG (1.5-6 mm ) for solid conductors. 2 Connections Output: Two terminals per output, connector size range: 16-10 AWG (1.5-6 mm ) for solid conductors. Fully enclosed metal housing with fine ventilation grid to keep out small parts. Case 15 mm in front, 25 ~ 40 mm above and below, 10 mm left and right. -Free Space 4.85 × 1.97 × 4.36 (123.0 × 50.0 × 110.0) 4.85 × 2.36 × 4.36 (123.0 × 60.0 × 110.0) 4.85 x 3.42 x 4.98 (123.0 x 87.0 x 127.0) H x W x D inches (mm) 1.1 (0.50) 1.7 (0.80) 2.6 (1.20) Weight lbs (kg) 1. Not UL listed for DC input. scope and 50 Ohm resistor. 2. Input current ratings are conservatively specified with low input, worst case 5. Peak current is calculated at 24 Volt levels. o efficiency and power factor. 6. Contact tech support for operation at -25 C. 3. Losses are heat dissipation in watts at full load, nominal input line. 7. Demonstrated through extended life test. 4. Ripple/noise is stated as typical values when measured with a 20 MHz, bandwidth Contact Technical Services at (800) 377-4384 with any questions. 119 Visit our website at www.solahd.com. Power Supplies 3 SDN-C Specifications (Three Phase) Catalog Number Description SDN 5-24-480C SDN 10-24-480C SDN 20-24-480CC SDN 40-24-480C Input 380 - 480 Vac Nominal Voltage 1 Two - phase input Yes 2 320 - 540 Vac -AC Range 9 450 - 760 Vdc 450 - 760 Vdc 450 - 760 Vdc N/A -DC Range 50/60 Hz -Frequency 3 3 x 0.5 or 2 x 0.7 A 3 x 0.8 or 2 x 1.2 A 3 x 0.9 or 2 x 1.3 A 3 x 1.6 A Nominal Current Typ. <25 A Negligible Negligible -Inrush current max. 4 > 85% (18 W) 91.2% (23.6 W) 93% (42 W) 94% (78 W) Efficiency (Losses ) Power factor correction to meet EN61000-3-2 Class A Active Power Factor Correction Power Factor Correction Output Typ. 1s Turn on time ca. 5-20 ms <100 ms full resistive load (T =+25°C ) Voltage Rise Time amb <35 V Power Back Immunity >30.5 but <33 Vdc auto recovery Overvoltage Protection Nominal Voltage 24 V (24 - 28 Vdc Adjustable) < ±2 % overall Voltage Regulation 24.5 V ± 1% Initial Voltage Setting 5 <100 mVpp -Ripple PARD = 100 mV peak-peak max PARD = 200 mV peak-peak max PARD 20 A (480 W) (constant power, not 5 A (120 W) 10 A (240 W) 40 A (960 W) Nominal Current constant current) 6 6A, 2×Nominal Current <2sec 12A, 2×Nominal Current <2sec 1.5×Nominal Current for 4 sec minimum while holding voltage > 20Vdc -Peak Current PowerBoost™ -Current Limit o o o o typ. 6 W/ C typ. 12 W/ C typ. 24 W/ C typ. 48 W/ C Derating >20 ms >15 ms Holdup Time <150 ms from 95% to 10% rated voltage @ full load (T =+25°C) <50 ms from 95% to 10% rated voltage @ full load (T =+25°C) Voltage Fall Time amb amb Single or Parallel operation selectable via front switch. For redundant 7 SDN 40 uses active paralelling Parallel Operation operation, use of external diode module is preferred General Fully enclosed metal housing with fine ventilation grid to keep out small parts. Case Min. Required 25mm above and below or 25mm above and below or 70mm above and below or 70mm above and below, 15mm in 15mm in front 10mm in front 25mm in front and 25mm left & right front, 25mm left & right Free Space 4.85 × 1.97 × 4.36 4.85 × 2.36 × 4.36 4.85 x 3.35 x 4.68 4.85 x 7.09 x 4.66 H×W×D inches (mm) (123.0 × 50.0 × 111.0) (123.0 × 60.0 × 111.0) (123.0 x 85.0 x 119.0) (123.0 x 180.0 x 119.0) Weight lbs (kg) 1.2 (.52) 1.5 (0.70) 2.9 (1.30) 5.3 (2.40) EN61000-6-3:2001, Class B EN55011, EN55022 Radiated and Conducted including Annex. A, EN61000-3-2 EMC: -Emissions EN61000-6-1:2001, EN61000-6-2:2001, EN61000-4-2 Level 4, EN61000-4-3 Level 3, EN61000-4-6 Level 3, -Immunity EN61000-4-4 Level 4 input and level 3 output. EN61000-4-5 Isolation class 4, EN61000-4-11 o o o Storage : -40 to + 85 C, Operation -25 to +60 C full power, with linear derating to half power from 60 to 70 C (Convection cooling, no forced air Temperature required). Operation up to 50% load permissible with sideways or front side up mounting orientation. < 90% RH, noncondensing; IEC 60068-2-2, 68-2-3 Humidity 0 to 3000 meters (0 to 10,000 feet) Altitude Vibration 2.5(g) RMS, 10-2000 Hz (random); three axes for 20 minutes each - IEC 60068-2-6 3(g) peak, three axes, 11mseconds for each axis - IEC 60068-2-27 Shock 5 Year Limited Warranty Warranty o >500,000 hrs MTBF (Nominal voltage, full load, T = 25 C) MTBF amb Protected against short -circuit, overload, open circuit. Protection class 1 (IEC536), degree of protection IP20 (IEC 529) General Protection/Safety Safe low voltage: SELV (acc. EN60950) LED Alarm, Output shutdown with automatic restart Over-temperature protection Visual: 3 status LEDs (Input, Output, Alarm) Relay: SSR or dry relay contact, signal active when V = 18.5 Vdc = +/-5% Status Indicators out Installation Externally fused Fusing: -Input Not fused. Output is capable of providing high currents (PowerBoost) for motor load startup. -Output Simple snap-on to DIN TS35/7.5 or TS35/15 rail system. Mounting Unit should handle normal shock and vibration of industrial use and transportation without falling off the rail. Input: screw terminals, Wiring for the connector will be Ground on the left (when looking at the front of the unit), 2 8 Connections connector size range: 16-10AWG (1.5-6mm ) for solid conductors. Output: connector size range, wire gauge 6-7 AWG for SDN40; 2 all other models: 16-10AWG (1.5-6mm ) for solid conductors. 1. SDN 20 will operate at 75% load; SDN 40 will operate at 50% load under loss of 1 6. SDN 20 and 40 unit will go to HICCUP mode. SDN 5 and 10 will maintain min 4 phase; SDN 5 and SDN 10 will operate with single phase input power at 100% of load. secs to deliver 150% load then drops to almost zero V . The output voltage will im- out Unit will shut down if thermal threshold is exceeded under this condition. mediately drop to almost zero when load rises above 150%. 2. Unit passed input voltage overstress test at 600 Vac without failure. 7. All models except the 40amp unit are capable of parallel operation by use of a 3. Input current ratings are specified with low input, line conditions, worst case ef- jumper pin, accessible by the end user. 40 amp unit will have active current sharing signal. ficiency values and power factor spikes. Input current at nominal input settings will typically be half these values. 8. SDN 40-24-480C only = Output signaling terminal block features (Shut down, 4. Losses are heat dissipation in watts at full load, nominal line. Power Good, Current Monitor, Current Balance, signal GND). 9. 70% maximum rated load. 5. Ripple/noise is stated as typical values when measured with a 20 MHZ, bandwidth scope and 50 Ohm resistor. Contact Technical Services at (800) 377-4384 with any questions. 120 Visit our website at www.solahd.com. Power Supplies 3 SDN-C Series Dimensions W D Dimensions - inches (mm) Catalog Number H W D + + - - 24VDC/2.5A OK 4.85 (123.0) 1.97 (50.0) 4.36 (111.0) SDN 5-24-100C OK NECClass2 PowerSupply 24-28V 4.85 (123.0) 2.36 (60.0) 4.36 (111.0) SDN 10-24-100C Single Parallel 4.85 (123.0) 3.42 (87.0) 4.98 (127.0) SDN 20-24-100C SOL A 4.85 (123.0) 1.97 (50.0) 4.36 (111.0) SDN 5-24-480C PowerSupply SDN2.5-24-100P SDN5-24-100C 4.85 (123.0) 2.36 (60.0) 4.36 (111.0) SDN 10-24-480C ���� ���� �� ���� U C US LISTED L 4.85 (123.0) 3.35 (85.0) 4.68 (119.0) SDN 20-24-480CC 115/230VAC 1.3-0.7A50/60HZ N L SDN 40-24-480C Dimensions 7.09 in. (180.00 mm) 4.66 in. (118.47 mm) Power Supply 5.24 in. (133.07 mm) Contact Technical Services at (800) 377-4384 with any questions. 121 Visit our website at www.solahd.com. H 5.51 in. (139.96 mm) 4.85 in. (123.30 mm) Power Supplies 3 SDN-C Series Mounting (cont.) Chassis Mounting Dimensional Diagram - in (mm) Instead of snapping a SolaHD SDN™ unit on the DIN Rail, you can also attach it using the screw mounting set SDN-PMBRK2. This set consists of two metal brackets, which replace the existing two aluminum profiles. 1.59 (40.4) .70 (17.8) .60 (15.2) .43 (10.9) .23 (5.8) .51 (13.0) .18 .86 (4.6) (21.8) 2.16 (54.9) .60 1.30 1.80 (15.2) (33.0) (45.7) .35 (8.9) .08 (2.0) .40 .26 (6.6) .23 (5.8) (10.2) .25 (6.4) .52 (13.2) .52 (13.2) Detachment from DIN Rail: SDN-C Series Mounting DIN Rail Mounting Snap on the DIN Rail: 1. Tilt unit slightly backwards 2. Put it onto the DIN Rail 3. Push downwards until stopped 4. Push at the lower front edge to lock 5. Shake the unit slightly to ensure that the retainer has locked Alternative Panel Mount: Using the optional SDN-PMBRK2 accessory, the unit can be screw mounted to a panel. Contact Technical Services at (800) 377-4384 with any questions. 122 Visit our website at www.solahd.com.