Encoders ™ Data Sheet DYNAPAR brand NEW Series HS35 • Sealed Hollow Shaft design eliminates mounting bracket, flexible shaft coupling and installation labor • Redesigned one-piece hub for less runout and jitter • Can accomodate up to 1-1/4" diameter shaft EN 61326 • New more rigid unbreakable disk in 1024 Dual Isolated Single Output model shown and 2048 PPR Outputs Model with LED Output Indicators • New seals and gasketed cover for IP67 rating Hazardous Location Certification Available Class I & II, Division 2, Groups A, B, C & D • Electrically isolated and Thermally insulated • Hazardous Location Certification Available LR86404 APPLICATIONS: Harsh-Duty Optical Encoder The Dynapar brand Series HS35 Sealed Hollowshaft encoder is designed for easy installation on motor or machine shafts. Its hollowshaft design eliminates the DESCRIPTION need for a flexible shaft coupling, mounting bracket, The Series HS35 Sealed Hollowshaft is equipped with an flower pot, or flange adapter. This not only reduces the unbreakable disk that meets the demands of the most severe installation depth, but also lowers total cost. shock and vibration generating processes. Its floating shaft A hazardous location certification option can be mount and spring tether eliminate bearing loads and flexible provided when the environment requiries NEC/CEC, shaft couplings to eliminate wear and maintenance. Class 1 & 2, Division 2 classification. • Converting Machinery Series HS35 has complete electrical protection from over-voltage, reverse voltage, and output short circuits. In • Material Handling addition, the Series HS35 is not only electrically & thermally • Packaging Equipment isolated, but also environmentally sealed with shaft seals at • Pickling Equipment both ends. • Processing Equipment Series HS35 encoders can be provided with optional INDUSTRIES hazardous location certification that allows use in Chemical, Food & Beverage, Oil & Gas, Paper, Steel environments stated in: Class I, Division 2, Group A: and any other where a precise encoder is needed. atmospheres such as acetylene; Class I, Division 2, Group B: Optional NEC/CEC, Class 1, Division 2 classification for atmospheres such as hydrogen; Class I, Division 2, operation in hazardous environments. Group C: atmospheres such as ethyl ether and ethylene; FEATURES/BENEFITS Class I , Division 2, Group D: atmospheres such as acetone, Mechanical and Environmental ammonia, benzene, butane, cyclopropane, ethanol, gasoline, • Unbreakable code disk hexane, methanol, methane, natural gas, naphtha, and • Flexible mounting propane; Class 1, Division 2, Group F, G. Classifications of • Eliminated bearing loads hazardous locations are subject to the approval of the authority • Insulated from motor housing/shaft temperatures to125°C having jurisdiction. Refer to Article 500 of the National Electrical • Heavy duty shaft seals; Sealed connector Code (NEC) or Secti on 18 of the Canadian Electrical Code (CEC). Electrical • Overvoltage, reverse voltage, & output short Note: For CSA Division 2, Group F & G, certification, Dynapar circuit protection Adapter Kit P/N 114064-0001 must be used. • Noise immunity to EN50082-2 Customer Service +1 800.873.8731 • Technical Support +1 800.234.8731 www.dynapar.com TM TM TM TM Factory Automation Worldwide Brands: Dynapar •Harowe • Hengstler • NorthStar Encoders ™ DYNAPAR brand Harsh-Duty Optical Encoder Series HS35 Harsh-Duty Optical Encoder... Meets Stringent Washdown Requirements SPECIFICATIONS Frequency Response: 100 kHz min. MECHANICAL STANDARD OPERATING CHARACTERISTICS Electrical Protection: Overvoltage, reverse Code: Incremental Bearing Life: 80,000 hours at 3600 RPM; 128,000 voltage and output short circuit protected hours at 1800 RPM Resolution: 1 to 2500 PPR (pulses/revolution) Noise Immunity: Tested to EN50082-2 (Heavy Shaft Loading: 40 lbs. radial, 30 lbs. axial Accuracy: (worst case any edge to any other Industrial) for Electro Static Discharge, Radio Shaft Speed: 3600 RPM max. (Important: see edge) ±7.5 arc-min. Frequency Interference, Electrical Fast Transients, Operating Temperature derating for Conducted and Magnetic Interference Format: Two channel quadrature (AB) with >1800 RPM) optional Index (Z) and complementary outputs Shaft Bore Tolerance: Nominal +0.0003”/+0.0005” DATA AND INDEX Phase Sense: A leads B for CW shaft rotation (+0.008/+0.013 mm) Not all complements shown. viewing the shaft clamp end of the encoder Mating Shaft Requirements: A shown for reference Quadrature Phasing: 90° ± 22.5° electrical Runout: ±0.025" (063 mm) radial typical ; Endplay: ±0.050" (1.27 mm) axial typical ; Symmetry: 180° ± 18° electrical o (180 ELEC) Minimum: 1.25" (32 mm) recommended; o Index: 180° ± 18° electrical (gated with B low ) (90 ELEC) Maximum: 2.0" (51 mm) to fit inside cover; Waveforms: Squarewave with rise and fall times Solid shaft recommended; keyway allowed; flatted Data A less than 1 microsecond into a load capacitance shaft should not be used Data A of 1000 pf Starting Torque: 5.0 oz-in max. Running Torque: 4.5 oz.-in max. Data B ELECTRICAL Moment of Inertia: -4 2 Index ≤ 5/8" bore: 7.9 x 10 oz–in–sec Input Power: (each output) -4 2 > 5/8" bore: 25.6 x 10 oz–in–sec A Leads B CW 4.5 min. to 26 VDC max. at 100 mA max., not Weight: 16 oz. max. including output loads Outputs: ENVIRONMENTAL Mating Connector: 7273 Open Collector: 30 VDC max., 40 mA sink Operating Temperature: 6 pin, style MS3106A-14S-6S (MCN-N4); max. Standard: –40 to +70 °C; 7 pin, style MS3106A-16S-1S (MCN-N5); 7272 Push-Pull and Differential Line Driver: 40 Extended: –40 to +100 °C; 10 pin, style MS3106A-18-1S (MCN-N6) mA sink or source ≤ 5/8" bore: Derate 5 °C per 1000 RPM above 1800 RPM; 5 pin, style M12: Cable with connector available 4469 Differential Line Driver: 100 mA sink or > 5/8" bore: Derate 10 °C per 1000 RPM above 1800 RPM. 8 pin, style M12: Cable with connector available Storage Temperature: –40 to +90 °C source Shock: 50 Gís for 11 milliseconds duration Vibration: 5 to 2000 Hz at 20 Gs Humidity: to 98% without condensation Enclosure Rating: NEMA4/IP67 Hazardous Location Certification: Available as Optional Feature. Class I, Division 2, Group A, B, C & D. CSA File No. LR86404 ELECTRICAL CONNECTIONS 6, 7 & 10 Pin MS Connectors and Cables - Code 7= 0 to 8, A to G 5 & 8 Pin M12 Accessory Cables when Code 7= H or J Connector & mate/accessory cable assembly pin numbers and wire color information is provided here for Connector pin numbers and cable assembly wire color information eference. HS35 models with direct cable exit carry the same color coding as shown for each output configuration. is provided here for reference. Cable Cable Cable Cable Cable Cable Encoder Cable # 112859- Cable # 112860- Cable # 112860- #112123-* #108596-* #108595-* #1400635-* #108615-* #108594-* Function 5 Pin Single Ended 8 Pin Single Ended 8 Pin Differential 7 Pin 10 Pin 12 Pin CCW 6 Pin Dif Line 7 Pin Dif Line Drv 6 Pin Pin Wire Color Pin Wire Color Pin Wire Color (If Used) (If Used) (If Used) Drv w/o Id x w/o Id x Single Ended Encoder Sig. A 4 BLK 1 BRN 1 BRN Wire Wire Wire Wire Wire Wire Function Sig. B 2 WHT 4 ORG 4 ORG Pin Pin Pin Pin Color Color Color Color Color Pin Pin Color Sig. A BRN E BRN A A BRN A 5 BRN *Sig. Z 5 GRY 6 YEL 6 E BRN BRN YEL Sig. B ORN D ORN B ORN B ORN B 8 ORN D ORN Power +V 1 BRN 2 RED 2 RED Sig. Z — C YEL 3 YEL C YEL — — — C YEL Power +V RED D D RED 12 RED Com 3 BLU 7 BLK 7 B B RED RED D RED BLK – N/C — — — — — E — E 7 — F — Sig. A – – – – 3 BRN/WHT Com F F BLK 10 BLK A BLK A BLK BLK F BLK – Sig. Case G G GRN 9 — B – – – – 5 — — — — GRN G GRN ORG/WHT _ – Sig. A — C BRN/WHT C BRN/WHT — — H 6 BRN/WHT — BRN/WHT _ *Sig. Z – – – – 8 YEL/WHT E — — 1 ORN/WHT Sig. B — — F ORN/WHT ORN/WHT I _ ORN/WHT Sig. Z — — — 4 YEL/WHT — — — — — J YEL/WHT 0V Sense — — — — — — — — 2 GRN — — * Index not provided on all models. See ordering information — — 11 5V Sense — — — — BLK/WHT — — — — Cable Configuration: PVC jacket, 105 °C rated, overall foil shield; 24 AWG conductors, minimum Customer Service +1 800.873.8731 • Technical Support +1 800.234.8731 www.dynapar.com TM TM TM TM Factory Automation Worldwide Brands: Dynapar •Harowe • Hengstler • NorthStar Encoders Encoders ™ DYNAPAR brand Harsh-Duty Optical Encoder Series HS35 Harsh-Duty Optical Encoder... Meets Stringent Washdown Requirements Dimensions DIMENSIONS Inches [mm] DUST COVER (INCLUDED) MOUNTS ON 3.54" DIA. TETHER EITHER SIDE 89.9 mm MOUNTS ON EITHER SIDE 1.93" DIA. MAX. 49.0 mm 2.25" 57.2 mm MAX. TETHER MOUNTING HOLES 2x #6-32 x .25" dp. on Ş2.437" B.C. BOTH SIDES 1.45" 36.8 mm .48" 1.8" 12.2 mm 45.7 mm Code 4: Fixing 1, 2 1, 3 3 4, 5, 6, 7 C-face Motor Mount Fan Cover Motor Mount Machine Mount Cover Option Tethers may be 0.300" TYP 2.93" or 3.63" 2.93" or 3.63" installed in 45° 74.4 mm or 74.4 mm or increments 92.17 mm 92.17 mm 4.0" [SEE CODE 4] 2.5" [SEE CODE 4] 101.6 mm 63.5 mm [SEE CODE 4] [SEE CODE 4] 6.60" SLOTTED HOLE FOR 1/4", 5/16", OR 3/8" BOLT 0.48 THRU HOLES ON 5.875 B.C. (6 PLACES) 3.300" Code 7: Termination 0, 1 2 3 H, J A-G 6 & 7 Pin MS 5 & 8 Pin M12 Cables 10 Pin MS 12 Pin MS 3.54" 89.9 mm 3.92" 99.6 mm 2.87" 3.0" 72.9 mm 76.2 mm Specifications are for base models with 3.10" max. 0.54" 78.7mm 13.7 mm standard features only unless otherwise 0.54" 13.7 mm noted. Specifications subject to change without notice in accordance with our 6 & 7 Pin and 10 Pin shown with DBS policy of continuous improvement. LED Output Indicator Option - Code 8: PS All product and brand names are trademarks of their respective owners. All rights reserved. Dynapar™ brand is a trademark of DYNAPAR. Al rights reserved. © 2007-2008 DYNAPAR HS35 Data Sheet (4/08) Customer Service +1 800.873.8731 • Technical Support +1 800.234.8731 www.dynapar.com TM TM TM TM Factory Automation Worldwide Brands: Dynapar •Harowe • Hengstler • NorthStar ORDERING INFORMATION Code 4: Fixing Code 5: Format Code 1: Model Code 2: PPR Code 3: Bore Size Code 6: Output Code 8: Options Code 7: Termination HS35 Ordering Information 0 None - customer 0 6 pin connector 0 single ended, 0001 0500 0 6 mm 0 5-26V in, 5-26V HS35 Size 35 D2 Hazardous D2 Hazardous supplied undirectional (A) 1 7 pin connector heavy-duty, open collector out 0003 0512 Location 1 1/4" Location 1 Clearance hole for sealed 1 single ended, 2 10 pin connector Certifed Certified 0010 0600 1 5-26V in, 5-26V 2 5/16" 3/8" bolt on 5.88" hollowshaft bidirectional (AB) 3 12 pin connector open collector out 0012 0900 dia. bolt circle 3 8 mm encoder 2 single ended, D3 Same as D2, w/ 2.2kW pullups 5 6 pin connector, (to fit 4-1/2" NEM A ) 1000 0050 4 3/8" (see specifications) plus mating bidirectional with including C-face) 2 5-26V in, 5-26V 0060 1024 5 10 mm connector index (ABZ) adapter kit for 2 Clearance hole for push-pull out 0064 1200 6 7 pin connector, 6 12 mm CSA Div. 2, available when Code 6 1/2" bolt on 7.25" dia. plus mating 0100 1270 Group F & G 7 1/2" available when Code 5 bolt circle is 3, 4, 5, 6, A or B: connector is 3, 4 or 5: Certification 0120 1500 (to fit 8-1/2" NEM A 8 5/8" 3 differential , 7 10 pin connector, C-face) 0240 1800 bidirectional ( AA 3 5-26V in, 5V line 9 15 mm plus mating 3 Slotted hole for driver out (7272) (See Specifications) BB) connector 0250 2000 A 16 mm bolt on 2.5" to 4.0" 4 5-26V in, 5-26V line 8 12 pin connector, available when Code 6 0300 2048 B 19 mm available when available when radius (to fit plus mating driver out (7272) is 3, 4, 5, 6, A or B 2400 Code 7 is 0 - Code 7 is O - 2 2 0360 standard AC motor C 3/4" connector and Code 7 is 2, 3, 5 5-26V in, 5 V or 5 - 7: fan cover slots) or 5 - 7 2500 D 20 mm A 18" (.5m) cable or 7 thru G, J: Differential Line Available when Code 5 is PS LED E 7/8" B 36" (1m) cable Driver out (4469) 4 differential, PS LED 0-4: Output F 24 mm C 72" (2m) cable bidirectional with 6 5-15V in, 5-15 V Output 4 Same as '1', w/ Indicator D 10' (3m) cable G 1" index ( AA BB ZZ) Differential Line Indicator cover kit Not provided with Driver out (4469) F 13" (.3m) cable H 1-1/8" available when Code 6 5 Same as '3', w/ "Hazardous Location with 10 pin is 3, 4, 5, 6, A or B, P 1-1/4" A same as '3' with cover kit Certified" Option connector plus extended temp. and Code 7 is 2, 7, mating connector Available when Code 5 is to 100°C Leave Blank A thru G, J: 5: G 13" (.3m) cable No Option 5 Dual isolated 6 Same as '1' w/ dual B same as '4' with J 8 Pin M12 differential, bi - extended temp. Connector cover kit directional w/index to 100°C available when Code 5 7 Same as '3' w/ dual (AABBZZ) is 0 thru 2 cover kit H 5 Pin M12 Connector 109473-0001 Tether kit (clearance hole for 3/8" bolt on 5.88" dia. bolt circle) 110533-0001 Cover Kit, 56C face 109473-0002 Tether kit (clearance hole for 1/2" bolt on 7.25" dia. bolt circle) 110533-0002 Cover Kit, fan cover 109473-0003 Tether kit (slotted hole for bolt on 2.5" to 4.0" radius) 110533-0003 Dual Cover Kit, 56C face 112121-0001 Spare Hub Clamp (Bore size Code 3: 0 - 9) 110533-0004 Dual Cover Kit, fan cover 112121-0002 Spare Hub Clamp (Bore size Code 3: A - H) 114064-0001 Adapter Kit, CSA Division 2, Group F & G, Cert. With factories around the world, global sales and applications support, and an expansive network of distributors, we stay close to our customers - shortening lead times and fostering responsive- ness. Three-day lead time is standard, with same-day shipments available on many of our products. Headquarters: 1675 Delany Road • Gurnee, IL 60031-1282 • USA Phone: +1 847.662.2666 • Fax: +1 847.662.6633 Satellite Locations: North America: North Carolina, South Carolina, Connecticut, Massachusetts, New York, Canada, British Virgin Islands • Europe: United Kingdom, Italy, France, Germany, Spain, Slovakia • Latin America: Brazil • Asia: China, Japan, Korea, Singapore Technical Support Customer Service: Tel.: +1.800.234.8731 Tel.: +1.800.873.8731 Fax: +1.847.782.5277 Fax: +1.847.662.4150 dynapar.techsupport@dynapar.com custserv@dynapar.com TM TM TM TM Factory Automation Worldwide Brands: Dynapar •Harowe • Hengstler • NorthStar