Allen-Bradley Enhanced Quick Start PLC-5 Programmable Controller (Cat. No. 1785-L11B, -L20B, -L30B, -L40B, -L40L, -L60B, -L60L, -L80B) Important User Because of the variety of uses for the products described in this publication, those responsible for the application and use of this Information control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards. The illustrations, charts, sample programs and layout examples shown in this guide are intended solely for purposes of example. Since there are many variables and requirements associated with any particular installation, Allen-Bradley does not assume responsibility or liability (to include intellectual property liability) for actual use based upon the examples shown in this publication. Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation, and Maintenance of Solid-State Control (available from your local Allen-Bradley office), describes some important differences between solid-state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication. Reproduction of the contents of this copyrighted publication, in whole or in part, without written permission of Allen-Bradley Company, Inc., is prohibited. Throughout this manual we use notes to make you aware of safety considerations: ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or ! death, property damage or economic loss. Attention statements help you to: • identify a hazard • avoid the hazard • recognize the consequences Important: Identifies information that is critical for successful application and understanding of the product. PLC, PLC-5/11, -5/20, -5/30, -5/40, -5/40L, -5/60, -5/80, PLC-5, and DH+ are trademarks of Allen-Bradley Company, Inc Preface Preface Read this preface to familiarize yourself with the rest of the manual. This preface covers the following topics: • who should use this manual • the purpose of this manual • how to use this manual • conventions used in this manual • Rockwell Automation support Who Should Use To use this manual, you should understand programmable controllers and be able to interpret the ladder logic instructions required to This Manual control your application. For more information, see the documents listed on the following page or contact your local Rockwell Automation representative. Purpose of This Manual This manual is for users of the Enhanced PLC-5® processor. It: • presents you with the basic information you need to get your system up and running • provides “memory jogger” information, such as specific bit and switch settings for modules • includes high-level procedures with cross-references to other manuals for more detail How to Obtain a User Manual There is a user manual associated with this product that contains detailed information about configuring, programming, and using a PLC-5 processor. To obtain a copy of the Enhanced and Ethernet PLC-5 Programmable Controllers User Manual, publication number 1785-6.5.12, you can either: • view or download an electronic version from the internet: www.theautomationbookstore.com • purchase a hardcopy from the internet: www.theautomationbookstore.com • contact your local distributor or Rockwell Automation representative to place an order. See the table on the next page for other related publications. Publication 1785-10.4 - November 1998 P-2 Preface Related Documentation The following documents contain additional information concerning the products discussed in this manual. For more information about: See this document: Publication number: Enhanced PLC-5 programmable controllers Enhanced and Ethernet PLC-5 Programmable Controllers User Manual 1785-6.5.12 Universal 1771 I/O chassis Universal I/O Chassis Installation Instructions 1771-2.210 power supply Power Supply Modules (1771-P4S, -P6S, -P4S1, -P6S1) 1771-2.135 Installation Instructions Enhanced and Ethernet PLC-5 Programmable Controllers User Manual 1785-6.5.12 DH+® network Data Highway/Data Highway Plus/Data Highway II/Data Highway-485 1770-6.2.2 Cable Installation Instructions communication cards 1784-KTx Communication Interface Card User Manual 1784-6.5.22 Allen-Bradley Publication Index (for your specific communication card) SD499 cables Enhanced and Ethernet PLC-5 Programmable Controllers User Manual 1785-6.5.12 batteries Allen-Bradley Guidelines for Lithium Battery Handling and Disposal AG-5.4 grounding and wiring Allen-Bradley Allen-Bradley Programmable Controller Wiring and Grounding Guidelines 1770-4.1 programmable controllers current Allen-Bradley documentation, Allen-Bradley Publication Index SD499 including ordering instructions terms and definitions Allen-Bradley Industrial Automation Glossary AG-7.1 Common Techniques Used in We use the following conventions throughout this manual: This Manual • Bulleted lists provide information, not procedural steps. • Numbered lists provide sequential steps or hierarchical information. We use this symbol to indicate additional references you can use when you need more information about a particular topic. Publication 1785-10.4 - November 1998 Preface P-3 Rockwell Automation Support Rockwell Automation offers support services worldwide, with over 75 sales/support offices, 512 authorized distributors, and 260 authorized systems integrators located throughout the United States alone, plus Rockwell Automation representatives in every major country in the world. Local Product Support Contact your local Rockwell Automation representative for: • sales and order support • product technical training • warranty support • support service agreements Technical Product Assistance If you need to contact Rockwell Automation for technical assistance, call your local Rockwell Automation representative. Your Questions or Comments about This Manual If you discover a problem with this manual, please notify us of it by completing and sending the enclosed Publication Problem Report (at the back of this manual). If you have any suggestions about how we can make this manual more useful to you, please contact us at the address below: Allen-Bradley Company, Inc. Automation Group Technical Communication 1 Allen-Bradley Drive Mayfield Heights, OH 44124-6118 Telephone: (440) 646-5000 FAX: (440) 646-4320 Publication 1785-10.4 - November 1998 Table of Contents Overview Chapter 1 What You Need to Do . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Identifying the Processor’s Front Panel Components . . . . . . . . . . . . . . 1-2 Components You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Compliance to European Union Directives . . . . . . . . . . . . . . . . . . . . . . 1-4 EMC Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Low Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Set up the Hardware Chapter 2 Install the Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Configure the I/O Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Ground the I/O Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Install the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Install the PLC-5 Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Power Up the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Install the I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Connect the Personal Computer to the PLC-5 Processor . . . . . . . . . . . 2-6 Set up the Software Chapter 3 Install the Software and Set Up the Programming System . . . . . . . . . . 3-1 Start the Programming Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Power Up the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Troubleshoot the Processor Chapter 4 Use the PLC-5 Processor Status Indicators . . . . . . . . . . . . . . . . . . . . . . 4-1 System Troubleshoot General Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Troubleshoot the Processor Communication Channels. . . . . . . . . . . 4-2 Specifications Appendix A General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Battery Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 Battery Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 Average Battery Lifetime Specifications. . . . . . . . . . . . . . . . . . . . . A-2 Processor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Publication 1785-10.4 - November 1998 Chapter 1 Overview This quick start is designed to provide you with the information you need to get your system up and running quickly. Use this document if you are knowledgeable about Enhanced PLC-5 products, but may not have used one or more of them recently. The information we provide is geared to “jog your memory”. What You Need to Do If you need more information, see the Enhanced and Ethernet PLC-5 Programmable Controllers User Manual, publication number 1785-6.5.12 (see page P-1 for information about how to obtain a copy of this manual). PC with Programming Software Set up the Hardware (Chapter 2) Set up the Software (Chapter 3) PLC-5/20 Internal Processor Power Supply Troubleshoot the Processor System (Chapter 4) Data Highway Plus Publication 1785-10.4 - November 1998 1-2 Overview Identifying the Processor’s Front These pictures show the Enhanced PLC-5 processor front panel components. Panel Components PLC-5/11, -5/20, and -5/26 Processor Front Panel PLC-5/11 Processor battery indicator (red when the battery is low) processor RUN/FAULT indicator (green when running; red when faulted) keyswitch; selects processor mode force indicator (amber when I/O forces are enabled) channel 0 communication channel 0-25-pin D-shell serial port; status indicator (green when supports standard EIA RS-232C and the channel is communicating) RS-423 and is RS-422A compatible Use this port with ASCII or DF1 Install memory module here. full-duplex, half-duplex master, and half-duplex slave protocols. The port's default configuration supports processor programming: DF1 point-to-point one stop-bit 2400 bps BCC error check Install battery here no parity no handshaking channel 1A status indicator (lights green and red) channel 1B status indicator 8-pin mini-DIN, DH+ programming (lights green and red) terminal connection parallel to channel 1B communication port; channel 1A its default configuration is remote I/O scanner channel 1A communication port; for the PLC-5/11 processor, the default PLC-5 family member designation configuration is DH+ channel 1A communication port; this 3-pin port is a dedicated DH+ port PLC-5/30 Processor Front Panel battery indicator (lights red when the battery is low) processor RUN/FAULT indicator (green when running; red when faulted) force indicator (amber when I/O forces are enabled) keyswitch; selects processor mode channel 0 communication status indicator (green when the channel is communicating) channel 0-25-pin D-shell serial port; supports standard EIA RS-232C and RS-423 and is RS-422A compatible Use this port with ASCII or DF1 full-duplex, half-duplex master, and half-duplex slave protocols. The port's default configuration supports processor programming: DF1 point-to-point one stop-bit channel 1A status indicator 2400 bps BCC error check (lights green and red) no parity no handshaking channel 1B status indicator (lights green and red) 8-pin mini-DIN, DH+ programming terminal connection parallel to channel 1A Install memory module here channel 1A communication port; its default configuration is DH+ Use these labels to write information about the channel: communication mode, station addresses, etc. channel 1B communication port; its default configuration is remote I/O scanner Install battery here PLC-5 family member designation Publication 1785-10.4 - November 1998 Overview 1-3 PLC-5/40, -5/46, -5/60, -5/80, and -5/86 Processor Front Panels battery indicator (red when the battery is low) processor RUN/FAULT indicator (green when running; red when faulted) keyswitch; selects processor mode force indicator (amber when I/O forces are enabled) channel 0 communication status indicator (green when the channel is communicating) channel 2A status indicator (lights green and red) 8-pin mini-DIN, DH+ programming terminal connection parallel to channel 2A when channel 2A is configured for channel 2B status indicator (lights green and red) DH+ communications channel 0-25-pin D-shell serial port; supports standard EIA RS-232C and RS-423 and is RS-422A compatible channel 2A communication port; Use this port with ASCII or DF1 full-duplex, half-duplex its default configuration is unused master, and half-duplex slave protocols. The port's default configuration supports processor programming: channel 2B communication port; its default configuration is unused DF1 point-to-point one stop-bit 2400 bps BCC error check no parity no handshaking channel 1A status indicator (lights green and red) channel 1B status indicator (lights green and red) 8-pin mini-DIN, DH+ programming terminal connection parallel to channel 1A Use these labels to write information about the channel: communication mode, station addresses etc. channel 1A communication port; its default configuration is DH+ Install memory module here channel 1B communication port; its default configuration is remote I/O scanner PLC-5 family member designation Install battery here ATTENTION: Make sure you understand the anti-static environment. The processor is shipped in a static-shielded container to guard against ! electrostatic damage. Electrostatic discharge can damage integrated circuits or semiconductors in the processor module if you touch backplane connector pins. It can also damage the module when you set configuration plugs or switches inside the module. Avoid electrostatic damage by observing the following precautions. • Remain in contact with an approved ground point while handling the module (by wearing a properly grounded wrist strap). • Do not touch the backplane connector or connector pins. • When not in use, keep the module in its static-shielded container. Wrist strap Publication 1785-10.4 - November 1998 1-4 Overview Components You Need Product name: Catalog number: Hardware Enhanced PLC-5 processor 1785-L11B, -L20B, -L30B, -L40B, -L40L, -L60B, with 2 keys -L60L, -L80B Lithium Battery 1770-XYC (in a clear bag) I/O chassis 1771-A1B, -A2B, -A3B, -A3B1, -A4B Power supply 1771-P4S, -P6S, -P4S1, -P6S1 Programming System PC Check your programming software documentation for system requirements, such as memory, etc. PLC-5 programming Choose a programming software package that is software compatible with Enhanced PLC-5 processors. communication module DH+ interface and interconnect cable Important: In this manual, we assume you are using a brand-new Enhanced PLC-5 processor out of the box. Compliance to If this product has the CE mark it is approved for installation within the European Union and EEA regions. It has been designed and tested European Union Directives to meet the following directives. EMC Directive This product is tested to meet Council Directive 89/336/EEC Electromagnetic Compatibility (EMC) and the following standards, in whole or in part, documented in a technical construction file: • EN 50081-2EMC – Generic Emission Standard, Part 2 – Industrial Environment • EN 50082-2EMC – Generic Immunity Standard, Part 2 – Industrial Environment This product is intended for use in an industrial environment. Low Voltage Directive This product is tested to meet Council Directive 73/23/EEC Low Voltage, by applying the safety requirements of EN 61131-2 Programmable Controllers, Part 2 – Equipment Requirements and Tests. For specific information required by EN 61131-2, see the appropriate sections in this publication, as well as the following Allen-Bradley publications: • Industrial Automation Wiring and Grounding Guidelines For Noise Immunity, publication 1770-4.1 • Guidelines for Handling Lithium Batteries, publication AG-5.4 • Automation Systems Catalog Publication 1785-10.4 - November 1998 Chapter 2 Set up the Hardware Install the hardware Install the hardware (page 2-2) PC with 1 (page 2-2) Programming Software Connect the personal computer Connect the personal computer to the PLC-5 processor 2 to the PLC-5 processor (page 2-6) (page 2-6) Internal PLC-5/20 Power Supply Processor Data Highway Plus For more information, see the Enhanced and Ethernet User Manual, publication number 1785-6.5.12. Publication 1785-10.4 - November 1998 12 3 4 5 6 7 8 O N O F F 2-2 Set up the Hardware Install the Hardware Configure the I/O Chassis 1 Set the backplane switches. Pressed in at top ON (closed) Pressed in Switch Last State at bottom OFF (open) 1 Outputs of this I/O chassis remain in their last state when on 1 1 a hardware failure occurs. Outputs of this I/O chassis are turned off when a off 1 hardware failure occurs. Always Switches Off Addressing 45 off off 2 - slot off on 1 - slot on off 1/2 - slot on on Not allowed Switches EEPROM Transfer 67 2, 3 off off EEPROM memory transfer to processor memory at power-up. ` ´ EEPROM memory transfers to processor memory if processor memory on on not valid. 4 EEPROM memory does not transfer to processor memory. ˆ on off Switch Processor Memory Protection 8 Processor memory protection disabled. off 5 Processor memory protection enabled. ˜ on 1 Regardless of this switch setting, outputs are turned off when any of the following occurs: - processor detects a runtime error - an I/O chassis backplane fault occurs - you select program or test mode - you set a status file bit to reset a local rack 2` If an EEPROM module is not installed and processor memory is valid, the processor's PROC LED indicator blinks, and the processor sets S:11/9, bit 9 in the major fault status word. To clear this fault, change the processor from program mode to run mode and back to program mode. 3 ´ If the processor's keyswitch is set in REMote, the processor enters remote RUN after it powers up and has its memory updated by the EEPROM module. 4 ˆ A processor fault (solid red PROC LED) occurs if processor memory is not valid. 5˜ You cannot clear processor memory when this switch is on. 19309 Publication 1785-10.4 - November 1998 O1 2 34 5 6 78 N O F F Set up the Hardware 2-3 2 Set the power supply configuration jumper. Are you using a power supply module in PLC-5/20 3 Install the keying bands. the chassis? Processor YN 2 4 6 8 10 12 14 16 18 Keying 20 22 Bands 24 26 28 30 32 YN 34 36 38 40 42 44 46 48 50 52 54 56 between - 40 & 42 - 54 & 56 20609-M Configuring an I/O rack for a local PLC-5 is different than configuring a remote I/O rack using a 1771-ASB module. For more information about configuring a remote I/O rack using a 1771-ASB module, see the following: • Remote I/O Adapter Module User Manual, publication number, 1771-6.5.83 • Enhanced and Ethernet PLC-5 Programmable Controllers User Manual, publication number 1785-6.5.12 For more information, see the Universal I/O Chassis installation instructions, publication number 1771-2.10. Publication 1785-10.4 - November 1998 2-4 Set up the Hardware Ground the I/O Chassis Enclosure Grounding Electrode Conductor Ground Bus To Grounding Electrode System Ground Lug Nut and Captive Washer Star Washer Ground Lug I/O Chassis Wall 20626-M For more information, see the Allen-Bradley Programmable Controller Wiring and Grounding Guidelines, publication number 1770-4.1. Install the Power Supply 1 Set the jumpers on the back side of the power supply like this: Locking Bar 2 Connect the power cord to the 120V ac connector of the power supply module. This side plugs into connector on the module. insert wire insert wire here here or place tool here place tool here 3 Install the power supply in the chassis 20619-M and snap the module-locking bar over the modules Publication 1785-10.4 - November 1998 Set up the Hardware 2-5 For more information, see the Power Supply Modules (1771-P4S, -P6S, -P4S1, -P6S1) Installation Instructions, publication number 1771-2.135 or the AC (120/220V) 16A Power Supply (1771-P7 Series B/C) Installation Instructions, publication number 1771-5.39. Install the PLC-5 Processor 1Define the DH+ Station Address of Channel 1A by setting switch assembly SW-1 on the back of the processor. (See the side of the processor if you want to use another address.) Locking Bar side view of processor Lift Ejector Tab PLC-5/20 1 2 3 4 5 67 Processor Battery Connector side view Battery Cover For series E and later processors: down use this switch to select baud rate 57.6 Kbaud For series D and earlier processors: + up this switch is always off 230 Kbaud Card Guides 20610-M 2 Specify the digital interface of channel 0. - bottom view of PLC-5/11 and -5/20 processor Battery Front of Processor For detailed information about handling and disposing of the battery More as well as other important guidelines, see publication AG-5.4. 12 3 4 5 6 7 8 9 10 For more information, see the Enhanced and Ethernet PLC-5 bottom view of PLC-5/30, -5/40, -5/40L, -5/60, More -5/60L and -5/80 processor Programmable Controllers User Manual, publication number 1785-6.5.12. Front of Processor side view 12345 67 8 910 OFF 3 To install the battery, slide the battery-side connector into the processor-side connector until you hear them snap together, and attach the battery cover. 4 Install the processor module. Publication 1785-10.4 - November 1998 2-6 Set up the Hardware Power Up the System Power up the system. Check the LED display on the processor. If your system is operating properly, the PROC LED should be steady red. If the PROC LED is not red, see chapter 4 for troubleshooting information before you install any I/O modules. Install the I/O Modules Locking Bar Install each I/O module and connect the wiring arm. Card Guides 20618-M For more information, see the installation instructions or user manual for the particular module you are installing. Connect the Personal For more information, see: Computer to the • Enhanced and Ethernet PLC-5 Programmable Controllers User Manual, publication number 1785-6.5.12 PLC-5 Processor • the documentation provided with your communication card • Data Highway/Data Highway Plus/Data Highway II/Data Highway 485 Cable Installation Manual, publication 1770-6.2.2 Publication 1785-10.4 - November 1998 Chapter 3 Set up the Software Install the software 1 Start the programming software 2 Powerup the system 3 The following instructions are general. For specific information, see the documentation set for your particular software package. Install the Software and Set Before you install your programming software, make certain you meet the system requirements for that software – sufficient disk Up the Programming System space, memory, etc. Then, follow the procedures outlined in the software documentation to install the software and configure communication. Start the Start the programming software by following the procedures described in your programming software documentation. Programming Software If you have difficulty, verify that the power supply is turned on. To monitor your system as you configure and run it, check the processor LED display for the following indicators: This LED: lights when: COMM you establish DH+ communication BATT no battery is installed or the battery voltage is low REM I/O you establish Remote I/O communication ADAPT the processor is in adapter mode FORCE forces are present in your ladder program Publication 1785-10.4- November 1998 3-2 Set up the Software Power Up the System Power up the system if you have not done so already. Check the LED display on the processor. If your system is operating properly, the PROC LED should be steady red and the message “Processor RAM is faulted. Press to clear memory” should appear on the display. See the following table to proceed. If the PROC LED is not red, turn to chapter 4 for troubleshooting information. If your keyswitch do this: is in this position: PROGRAM Clear memory. The PROC LED should turn off. The software is in Program mode. REMOTE Clear memory. The PROC LED should turn off. The software is in Remote Program mode. RUN You see the message “No access or privilege violation” because you cannot clear memory in Run mode. Change the keyswitch position to Program or Remote and press to clear memory. Publication 1785-10.4- November 1998 Chapter 4 Troubleshoot the Processor System BATT Use the PLC-5 Processor 1 Status Indicators PROC (page 4-1) FORCE COMM Use the PLC-5 Processor Troubleshoot General Problems Status Indicators Indicator Color Description Probable Cause Recommended Action BATT Red Battery low Battery low Replace battery within 10 days Off Battery is good Normal operation No action required PROC Green Processor is in run Normal operation No action required (steady) mode and fully operational Green Processor memory is (blinking) being transferred to EEPROM BATT Red Major fault Run-time error • Check major fault bit in status file PROC (blinking) (S:11) for error definition • Clear fault bit, correct problem, FORCE and return to run mode COMM Red Major fault • Processor memory • Clear memory and reload program (steady) has checksum • Check backplane switch settings error and/or insert correct memory • Memory module module error • Power down, reseat processor • Internal and power up; then, clear diagnostics have memory and reload your program. failed Replace EEPROM with new program; then, if necessary, replace the processor Off Processor is in Check power supply and program load or test connections mode or is not receiving power Publication 1785-10.4 - November 1998 4-2 Troubleshoot the Processor System Indicator Color Description Probable Cause Recommended Action FORCE Amber SFC and/or I/O forces Normal operation No action required (steady) enabled Amber SFC and/or I/O forces (blinking) present but not enabled Off SFC and/or I/O forces not present COMM Off No transmission on Normal operation if channel 0 channel is not being used Green Transmission on Normal operation if (blinking) channel 0 channel is being used Troubleshoot the Processor Communication Channels Indicator Color Channel Mode Description Probable Cause Recommended Action A or B Green Remote I/O Scanner Active Remote I/O link, all Normal operation No action required (steady) adapter modules are present and not faulted Remote I/O Adapter Communicating with scanner DH+ Processor is transmitting or receiving on DH+ link AB Green Remote I/O Scanner At least one adapter is • Power off at • Restore power to the (blinking faulted or has failed remote rack rack rapidly or • Cable broken • Repair cable slowly) A DH+ No other nodes on network Red Remote I/O Scanner Hardware fault Hardware error • Turn power off, then (steady) Remote I/O Adapter on. DH+ • Check that the software configurations match the hardware set-up. • Replace the processor. Red Remote I/O Scanner Faulted adapters detected • Cable not • Repair cable (blinking connected or is rapidly or broken slowly) • Power off at • Restore power to racks remote racks DH+ Bad communication on DH+ Duplicate node Correct station address detected Off Remote I/O Scanner Channel offline Channel is not Place channel online if Remote I/O Adapter being used needed DH+ Publication 1785-10.4 - November 1998 Appendix A Specifications General This table lists general specifications. PLC-5/11, -5/20, -5/30 . . . . . . . . . . . . . . 2.3 A Backplane Current PLC-5/40, -5/40L, -5/60, -5/60L -5/80 . . . . . . . . . . . . . . . . . . . . . . 3.3 A PLC-5/11, -5/20, -5/30 . . . . . . . . . . . . . . 41.30 BTU/hr Heat Dissipation PLC-5/40, -5/40L, -5/60, -5/60L -5/80 . . . . . . . . . . . . . . . . . . . . . . 59.04 BTU/hr Operating Temperature. . . . . . . 0 to 60° C (32-140° F) Environmental Conditions Storage Temperature . . . . . . . . –40 to 85° C (–40 to 185° F) Relative Humidity . . . . . . . . . . . 5 to 95% (without condensation) Operating . . . . . . 30 g peak acceleration for 11±1 ms duration Shock Non-operating . . . 50 g peak acceleration for 11±1 ms duration Vibration 1 g @ 10 to 500 Hz (operating and 0.012 inches peak-to-peak displacement non-operating) Maximum Variations at 60° C. . ± 5 min per month Time-of-Day Typical Variations at 20° C. . . . ± 20 s per month 1 Clock/Calendar Timing Accuracy. . . . . . . . . . . . 1 program scan 1770-XYC Battery 1785-ME16 1785-ME64 Memory Modules 1785-ME32 1785-M100 • 0.5 ms / extended-local I/O adapter • 10 ms / remote I/O rack at 57.6 kbps Typical Discrete I/O Scan • 7 ms / remote I/O rack at 115.2 kbps • 3 ms / remote I/O rack at 230.4 kbps Bulletin 1771 I/O including 8-, 16-, 32-pt, and intelligent I/O Modules modules 2-slot • Any mix of 8-pt modules • 16-pt modules must be I/O pairs • No 32-pt modules Hardware Addressing 1-slot • Any mix of 8- or 16-pt modules • 32-pt modules must be I/O pairs 1/2-slot – Any mix of 8-,16-, or 32-pt modules 1 Please note that the Clock/Calendar will update appropriately each year, including the year 2000. Publication 1785-10.4 - November 1998 A-2 Specifications General Specifications (continued) • DH+ (trunk line: 3,048 cable-m (10,000 cable-ft); drop line: 30.4 cable-m (100 cable-ft) • DH using 1785-KA Communication • Serial • remote I/O • extended-local I/O (PLC-5/40L and -5/60L processors only) 1771-A1B, -A2B, A3B, -A3B1, -A4B, chassis, left-most slot Location • Between 40 and 42 Keying • Between 54 and 56 PLC-5/20 1.21 kg (2.7 lbs) PLC-5/30 1.20 kg (2.6 lbs) Weight PLC-5/40, -5.40L 1.42 kg (3.1 lbs) PLC-5/60, -5/60L 1.42 kg (3.1 lbs) PLC-5/80 1.42 kg (3.1 lbs) • CSA Class I, Division 2, Groups A, B, C, D Agency Certification • UL listed (when product is marked) • CE marked for all applicable directives Battery Specification Battery Type Enhanced PLC-5 processors use 1770-XYC batteries which contain 0.65 grams of lithium. Average Battery Lifetime Specifications Worst-case Battery Life Estimates Battery Duration Battery used in this processor: At this temperature: Power off 100%: Power off 50%: 1 after the LED lights PLC-5/11, -5/20 60°C 256 days 1.4 years 11.5 days 25°C 2 years 4 years 47 days PLC-5/30, -5/40, -5/40L, -5/60, 60°C 84 days 150 days 5 days -560L, -5/80 25°C 1 year 1.2 years 30 days 1 The battery indicator (BATT) warns you when the battery is low. These durations are based on the battery supplying the only power to the processor (power to the chassis is off) once the LED first lights. Publication 1785-10.4 - November 1998 Specifications A-3 Processor Specifications This table lists specifications of each Enhanced PLC-5 family processor. Maximum Processor/ Maximum User Maximum I/O Types of Communication Number of Maximum Number of I/O Chassis Cat. No. Memory Words Ports I/O Racks Total Ext Local Remote • 1 DH+/Remote I/O (Adapter • 512 (any mix or or Scanner) PLC-5/11 analog) or 8 K • 1 serial port, configurable for 4 (1785-L11B) • 384 in + 384 out RS-232 and 423 and 4 (0-3) 5 0 (must be (complementary) RS-422A compatible rack 3) •1 DH+ (Fixed) PLC-5/20 • 512 (any mix or • 1 DH+/Remote I/O (Adapter (1785-L20B) analog) or or Scanner) 16K 4 (0-3) 13 0 12 PLC-5/26 • 512 in + 512 out • 1 serial port, configurable for (complementary) RS-232 and 423 and (1785-L26B) RS-422A compatible • 2 DH+/Remote I/O (Adapter • 1024 (any mix or or Scanner) PLC-5/30 analog) or 32 K • 1 serial port, configurable for 8 (0-7) 29 0 28 • 1024 in + 1024 out (1785-L30B) RS-232 and 423 and (complementary) RS-422A compatible • 4 DH+/Remote I/O (Adapter • 2048 (any mix or or Scanner) PLC-5/40 analog) or 1 • 1 serial port, configurable for 16 (0-17) 61 0 60 48 K • 2048 in + 2048 out (1785-L40B) RS-232 and 423 and (complementary) RS-422A compatible • 2 DH+/Remote I/O (Adapter or Scanner) • 2048 (any mix or PLC-5/40L analog) or • 1 serial port, configurable for 1 16 (0-17) 61 16 60 48 K RS-232 and 423 and (1785-L40L) • 2048 in + 2048 out RS-422A compatible (complementary) • 1 Extended-local I/O • 4 DH+/Remote I/O (Adapter • 3072 (any mix or or Scanner) PLC-5/60 analog) or 2 • 1 serial port, configurable for 24 (0-27) 93 0 92 64 K • 3072 in + 3072 out (1785-L60B) RS-232 and 423 and (complementary) RS-422A compatible • 2 DH+/Remote I/O (Adapter or Scanner) • 3072 (any mix or PLC-5/60L analog) or • 1 serial port, configurable for 2 24 (0-27) 81 16 64 64 K RS-232 and 423 and (1785-L60L) • 3072 in + 3072 out RS-422A compatible (complementary) • 1 Extended-local I/O • 4 DH+/Remote I/O (Adapter • 3072 (any mix or or Scanner) PLC-5/80 analog) or 3 • 1 serial port, configurable for 24 (0-27) 93 0 92 100 • 3072 in + 3072 out (1785-L80B) RS-232 and 423 and (complementary) RS-422A compatible 1 The PLC-5/40 and -5/40L processors have a limit of 32K words per data table file. 2 The PLC-5/60 and -5/60L processors have a limit of 56K words per program file and 32K words per data table file. 3 The PLC-5/80 processors have 64K words of total data table space with a limit of 56K words per program file and 32K words per data table file. Publication 1785-10.4 - November 1998 A-4 Specifications CSA Hazardous Location Approval Approbation d’utilisation dans des emplacements dangereux par la CSA CSA certifies products for general use as well as for use in hazardous La CSA certifie les produits d’utilisation générale aussi bien que ceux qui locations. Actual CSA certification is indicated by the product s’utilisent dans des emplacements dangereux. La certification CSA en label as shown below, and not by statements in any user vigueur est indiquée par l’étiquette du produit et non par des documentation. affirmations dans la documentation à l’usage des utilisateurs. Example of the CSA certification product label Exemple d'étiquette de certification d'un produit par la CSA CL 1 DIV 2 CL 1 DIV 2 GP A,B,C,D GP A,B,C,D TEMP TEMP ® ® To comply with CSA certification for use in hazardous locations, the Pour satisfaire à la certification de la CSA dans des endroits dangereux, les following information becomes a part of the product literature for informations suivantes font partie intégrante de la documentation des CSA-certified Allen-Bradley industrial control products. produits industriels de contrôle Allen-Bradley certifiés par la CSA. • This equipment is suitable for use in Class I, Division 2, • Cet équipement convient à l’utilisation dans des emplacements de Groups A, B, C, D, or non-hazardous locations only. Classe 1, Division 2, Groupes A, B, C, D, ou ne convient qu’à l’utilisation dans des endroits non dangereux. • The products having the appropriate CSA markings (that is, Class I Division 2, Groups A, B, C, D), are certified for use in other • Les produits portant le marquage approprié de la CSA (c’est à dire, equipment where the suitability of combination (that is, application Classe 1, Division 2, Groupes A, B, C, D) sont certifiés à l’utilisation pour or use) is determined by the CSA or the local inspection office d’autres équipements où la convenance de combinaison (application ou having jurisdiction. utilisation) est déterminée par la CSA ou le bureau local d’inspection qualifié. Important: Due to the modular nature of a PLC control system, the Important: Par suite de la nature modulaire du système de contrôle PLC, le product with the highest temperature rating determines the overall produit ayant le taux le plus élevé de température détermine le taux temperature code rating of a PLC control system in a Class I, Division d’ensemble du code de température du système de contrôle d’un PLC dans 2 location. The temperature code rating is marked on the product un emplacement de Classe 1, Division 2. Le taux du code de température label as shown. est indiqué sur l’étiquette du produit. Temperature code rating Taux du code de température CL 1 DIV 2 CL 1 DIV 2 GP A,B,C,D GP A,B,C,D TEMP TEMP ® ® Look for temperature code Le taux du code de rating here température est indiqué ici The following warnings apply to products having CSA certification for Les avertissements suivants s’appliquent aux produits ayant la certification use in hazardous locations. CSA pour leur utilisation dans des emplacements dangereux. ATTENTION: Explosion hazard – AVERTISSEMENT: Risque d’explosion – • Substitution of components may impair suitability • La substitution de composants peut rendre ce matériel for Class I, Division 2. inacceptable pour les emplacements de Classe I, ! ! Division 2. • Do not replace components unless power has been switched off or the area is known to be • Couper le courant ou s’assurer que l’emplacement est non-hazardous. désigné non dangereux avant de remplacer les composants. • Do not disconnect equipment unless power has been switched off or the area is known to be • Avant de débrancher l’équipement, couper le courant non-hazardous. ou s’assurer que l’emplacement est désigné non dangereux. • Do not disconnect connectors unless power has been switched off or the area is known to be • Avant de débrancher les connecteurs, couper le courant non-hazardous. Secure any user-supplied ou s’assurer que l’emplacement est reconnu non connectors that mate to external circuits on an dangereux. Attacher tous connecteurs fournis par Allen-Bradley product using screws, sliding l’utilisateur et reliés aux circuits externes d’un appareil latches, threaded connectors, or other means Allen-Bradley à l’aide de vis, loquets coulissants, such that any connection can withstand a 15 connecteurs filetés ou autres moyens permettant aux Newton (3.4 lb.) separating force applied for a connexions de résister à une force de séparation de 15 minimum of one minute. newtons (3,4 lb. - 1,5 kg) appliquée pendant au moins une minute. Publication 1785-10.4 - November 1998 Allen-Bradley Publication Problem Report If you find a problem with our documentation, please complete and return this form Enhanced PLC-5 Programmable Controller Quick Start Pub. Name 1785-L11B, -L20B, -L30B, -L40B, - L40L, -L60B, -L60L, -L80B 1785-10.4 November 1998 955133-87 Cat. No. Pub. No. Pub. Date Part No. Check Problem(s) Type: Describe Problem(s): Internal Use Only Technical Accuracy text illustration Completeness procedure/step illustration definition info in manual What information is missing? example guideline feature (accessibility) explanation other info not in manual Clarity What is unclear? Sequence What is not in the right order? Other Comments Use back for more comments. Your Name Location/Phone Return to: Marketing Communications, Allen-Bradley Co., 1 Allen-Bradley Drive, Mayfield Hts., OH 44124-6118Phone: (440)646-3166 FAX: (440)646-4320 Publication ICCG-5.21 - August 1995 PN 955107-82 PLEASE FASTEN HERE (DO NOT STAPLE) Other Comments PLEASE FOLD HERE NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST-CLASS MAIL PERMIT NO. 18235 CLEVELAND OH POSTAGE WILL BE PAID BY THE ADDRESSEE 1 ALLEN BRADLEY DR MAYFIELD HEIGHTS OH 44124-9705 PLEASE REMOVE Publication 1785-10.4 - November 1998 PN 955133-87 Supersedes Publication 1785-10.4 - December 1996  1998 Rockwell International Corp. All Rights Reserved. Printed in USA