CBC-801 Series Clutch/Brake Controls Installation and Operation Manual P-239-17 819-0476 Introduction The Warner Electric CBC-801 series is a family of plug-in clutch/brake controls designed for operation of all Warner Electric 90 volt DC clutches and brakes. They should not, however, be used to directly power Warner Electric per- manent magnet failsafe brakes as these prod- ucts require an adjustable current or voltage supply for optimum release. The CBC-801 series controls are available in two models: Reorder Information CBC-801-1 120 VAC input CBC-801-2 220/240 VAC input Model Part Number CBC-801-1 6001-448-004 These controls indicate when the brake and CBC-801-2 6001-448-006 clutch are energized with red and green LED's Octal Socket 6001-101-001 respectively. An internal fuse protects the con- DIN Rail Mount Octal Socket 6001-101-002 trol from damage in an overload condition. The CBC-801 series controls are UL Listed when used with Warner Electric's octal socket, part Installation no. 6001-101-001, or DIN rail mount octal sock- et, part no. 6001-101-002 (each purchased sep- To avoid injury (or even death), arately). always make certain all power is off before attempting to install this control or any electri- cal equipment. 1. Connect the two wires from the brake (or clutch) to terminals 2 and 8 of the sock- et. Specifications 2. Connect the two wires from the clutch Input (or brake) to terminals 3 and 6 of the CBC-801-1: 120 VAC, 50/60 Hz, 1 phase, 150 VA max. socket (pins 2 & 6 are connected inter- CBC-801-2: 220/240 VAC, 50/60 Hz, 1 phase, 150 VA max. nally). Output CBC-801-1: 90 VDC full-wave rectified nominal, 3. Connect the switch (provided by the cus- 1.25 amps max. tomer) between terminals 7, 8, and 3 as CBC-801-2: 90 VDC half-wave rectified nominal, shown in the Connection diagram. 1.25 amps max. 4. Connect the AC input to terminals 1 and Fusing (under cover) CBC-801-1,-2: 5x20mm, 1.6 amp, 250V fast-blo 5. Switching (external to control, supplied by customer ) Note: For 120 VAC (CBC-801-1), the CBC-801-1: Rated 120 VAC, 10 amp (inductive) "HOT " line must be connected to termi- CBC-801-2: Rated 240 VAC, 10 amp (inductive) nal 1. This line measures 120 VAC to Ambient Temperature conduit ground. -20° to +122°F (-29° to 50°C) This is a floating type power sup- Cycle Rate: ply and is not referenced to AC ground. Under Consult the Application Engineering section of Warner Electric's no circumstances should any of the output Master Catalog, form no. P-137, for the capabilities of your application. wire leads be connected to earth or chassis ground as the unit will be destroyed. Connection 90 Volt Clutch Neutral 64 5 3 CBC-801-1: (-) 120 VAC Octal Socket (+) (-) CBC-801-2: 2 220/240 VAC 71 8 Hot Stop 90 Volt Brake Switch • • • (furnished Start by user) Dimensions 1.95" (49.5) 1.7" (43.2) 2.4" (61) .70" (17.8) 1.57" 2.39" (39.9) (60.7) .71" (18) 1.57" 2.40" (39.9) (61) 2 Warner Electric • 800-234-3369 819-0476 DECLARACION DE CONFORMIDAD DECLARATION OF CONFORMITY Nosotros: WARNER ELECTRIC WE: WARNER ELECTRIC 449 Gardner Street 449 Gardner Street South Beloit, IL 61080 South Beloit, IL 61080 declaramos bajo nuestra propia responsabilidad que los productos de la famil- declare under our sole responsibility that the products of the family ia CBC 801-1 CBC 801-1 CBC 801-2 CBC 801-2 are exclusively designed for incorporation in another machine. The operation of son diseñados exclusivamente para incorporarse en otra maquina. El fun- the product is submitted to the conformity of the complete equipment, follow- cionamiento de este producto esta sujeto al cumplimiento de todo el equipo ing the provisions of the directive 89/392/EEC. usado en la maquina, con los lineamientos de la norma 89/392/EEC. The conformity of the above specified products with the provisions of the El cumplimiento de los lineamientos de la norma 72/23/EEC con los productos Directive 72/23/EEC is supported by the full respect of the standards EN mencionados anteriormente, se basa y respeta los estandares EN 61010-1. 61010-1. Si las instrucciones de montaje e instalación electrica del instructivo son If the mounting and connecting instructions of the installation’s manual have respetadas, este producto cumplirá con los estandares EN50081-1 y been respected, this product will be conform to the standards EN50081-1 and EN50082-1 que se relacionan con la norma 89/336/EEC. EN50082-1 relating to the EMC directive 89/336/EEC. South Beloit, IL 61080 South Beloit, IL 61080 VP and General Manager: M. T. VP and General Manager: M. T. Para evitar cualquier daño To avoid injury, always make certain all ADVERTENCIA: personal, antes de intentar power is off before attempting to install instalar o reparar este control, siempre asegurese que or repair this control. todas las fuentes de poder esten apagadas. DO NOT TOUCH THE BOARD IF POWER IS APPLIED. NO TOQUE EL CIRCUITO ELECTRICO SI LA FUENTE DE PODER ESTA ENCEDIDA. Mounting and Connecting Instructions related to the EMC-directive 89/336/EEC INSTRUCCIONES DE MONTAJE Y CONEXIONES ELECTRICAS For Clutch and Brake Control en relación a la norma de EMC 89/336/EEC 1. The control must be mounted in a closed metal cabinet. PARA CONTROLES DE CLUTCHES Y FRENOS 2. The power connection between control and clutch/brake must be MADE using shield cable. 1. El control debe de instalarse adentro de una caja metalica. 3. The control connection must utilize shielded cables. 2. Las conexiones electricas entre el control y el cluch/freno DEBEN hacerse 4. The shield of the cables must be grounded at both ends. con cable blindado. 5. Power connections and control connection must be placed in separate 3. Las conexiones de bajo voltaje en el control deben utilizar cables blinda- canals. dos. 4. El blindaje de los cables debe de aterrizarse en ambos lados. 5. Las conexiones entre la fuente de poder, y las conexiones de bajo voltaje deben de hacerse en diferentes cables. KONFORMITÄTSERKLÄRUNG DÉCLARATION DE CONFORMITÉ Wir: WARNER ELECTRIC Nous: WARNER ELECTRIC 449 Gardner Street 449 Gardner Street South Beloit, IL 61080 South Beloit, IL 61080 erkälren in alleiniger Verantwortung, daß die Prdukte der Familie déclarons sous notre seule responsabilité que les produits de la famille CBC 801-1 CBC 801-1 CBC 801-2 CBC 801-2 ausschließlich zum Einbau in eine andere Maschine bestimmt sind. Die sont uniquement destinés à l’intégration dans une machine. La mise en serv- Inbetriebnahme ist solange untersagt, bis die Konformität des Endproduktes ice de ces produits est subséquente à l’homologation de l’ensemble de mit der Richtlinie 89/392/EWG gegeben ist. l’équipmement, conformément à la directive 89/392/CEE. Die Übereinstimmung des bezeichneten Produktes mit den Vorschriften der La conformité des produits spécifiés ci-dessus avec les exigences de la direc- Richtlinie 72/23/EWG wird nachgewiesen durch die Einhaltung der Normen EN tive 72/23/CEE est supportée par le respect des normes EN 61010-1. 61010-1. Si les instructions de montage et de câblage du manuel sont respectées, ce Sofern die Montage-Anweisungen der Bedienungsanleitung eingehalten wur- produit est conforme aux normes EN50081-1 et EN50082-1 directive den, ist dieses Podukt knoform zu EN50081-1 und EN50082-1 und die EMV 89/336/CEE relative à la CEM. somit gewährleistet - Richtlinie 89/3366/EWG. South Beloit, IL 61080 South Beloit, IL 61080 VP and General Manager: M. T. VP and General Manager: M. T. Afin d’éviter des blessures, Vor Einbau oder Wartung des ADVERTISSEMENT: s’assurer que toute puissance WARUNG: Gerätes unbedingt die soit coupée avant installation ou intervention sur ces Stromversorgung unterbrechen um Verletzungen zu ver- équipements. meiden. NE PAS TOUCHER LE CIRCUIT ÉLECTRONIQUE, SI LA PUISSANCE KARTE BEI EINGESCHALTETER STROMVERSORGUNG NICHT EST APPLIQUÉE. BERÜHREN. INSTRUCTIONS D’INSTALLATION MONTAGE UND KABELVERBINDUNGEN ET DE CABLAGE ANWEISUNGEN relatives à la CEM, directive 89/336/CEE bezogen zu den EMW Richtlinic 89/336/EWG DES CONTROLES POUR EMBRAYAGES ET FREINS FÜR STEURGERÃTE KUPPLUNGEN UND BREMSEN 1. L’ appareil doit être monté dans une armoire métallique close. 1. Das Gerãt muß in einem gesclossenen metallschrank eingebaut werden. 2. Liasion de puissance entre contrôle et embrayage/frein par cãble blindé. 2. Leistungsverbindungen Steuergerãte/Kupplungen - Bremsen mit 3. Raccordements de consigne, entrées et sorties par cãbles blindés. abgeschim Kabel durchfubren. 4. Les blindages sont reliés à la terre aux deux extrémités du cãble. 3. Steuerdeitungen, Ein-und Ausgãnge mittels abgeschimten Kabeln durch- 5. Les cãbles de commande et les cãbles de puissance ne seront pas placés führen. dans le mëme caniveau. 4. Abschirmung an beiden Enden des Kabels erden. 5. Leistungs-und Steuerverbindungen in separate Kabelkanãle durchziehen. Warranty Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any product manufactured and sold by it which proves to be defective in material or workmanship within a period of one (1) year from the date of original purchase for consumer, commercial or industrial use. This warranty extends only to the original purchaser and is not transferable or assignable without Warner Electric LLC’s prior consent. Warranty service can be obtained in the U.S.A. by returning any defective product, transportation charges prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information may be obtained by writing the Customer Satisfaction Department, Warner Electric LLC, 449 Gardner Street, South Beloit, Illinois 61080, or by calling 815-389-3771. A purchase receipt or other proof of original purchase will be required before warranty service is rendered. If found defective under the terms of this warranty, repair or replacement will be made, without charge, together with a refund for transportation costs. If found not to be defective, you will be notified and, with your consent, the item will be repaired or replaced and returned to you at your expense. This warranty covers normal use and does not cover damage or defect which results from alteration, accident, neglect, or improper installation, operation, or maintenance. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you. Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warner Electric LLC be liable for consequential, indirect, or incidental damages of any kind incurred by reason of the manufacture, sale or use of any defective product. Warner Electric LLC neither assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability on its behalf. WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH THE CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL USES OF THE PRODUCT, THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Changes in Dimensions and Specifications All dimensions and specifications shown in Warner Electric catalogs are subject to change without notice. Weights do not include weight of boxing for shipment. Certified prints will be furnished without charge on request to Warner Electric. Warner Electric LLC 449 Gardner Street • South Beloit, IL 61080 815-389-3771 • Fax: 815-389-2582 www.warnerelectric.com P-237-17 819-0476 7/05 Printed in USA