SUPPORTED BY DANA CORPORATION WARNER ELECTRIC The Warner Electric Motors and Controls Division of Dana Corporation is a global leader in the engineer- ing and manufacturing of motor and control products for industrial applications. All Warner Electric products and services are backed by highly specialized engineers and service people who can help solve your production challenges. Warner Electric’s capabilities and products have improved operations for hundreds of companies around the world. ® Warner Electric stepper motors and controls, servo motors and controls, voltage conditioning products, engineered systems, and AC/DC drives are available worldwide through an extensive authorized distribu- Bronco II tor network. These distributors provide convenient service by offering technical support, replacement 160 Series DC Drives parts, and literature, as well as an extensive inventory of off-the-shelf models for the fastest possible delivery and service. Call your nearest distributor for ordering and application information. IN U.S.A. AND CANADA WARNER ELECTRIC MOTORS AND CONTROLS DIVISION Sales: 734-669-4700 Customer Service: 800-787-3532 Product Application: 800-787-3532 Product Literature Request: 800-787-3532 Fax: 800-766-6366 or 860-589-2136 Web Site: www.warnernet.com SERVO CONTROLS STEPPER CONTROLS VOLTAGE CONDITIONING ENGINEERED SYSTEMS AC/DC DRIVES WARNER ELECTRIC MOTORS AND CONTROLS DIVISION Division Office Bristol Plant Systems Center International - Europe 640 Avis Drive, Suite 200 383 Middle Street 13500-J South Point Blvd. Lausanne, Switzerland Ann Arbor, MI 48108 Bristol, CT 06010 Charlotte, NC 28273 La Pierreire CH-1029 Villars-Ste-Croix, Switzerland ©1999 Warner Electric Division C3004 9/99 Printed in U.S.A. Bronco II Coverall 1 10/21/99, 18.47 ADDITIONAL WARNER ELECTRIC DC DRIVES & CONTROLS A Total Commitment Through Distribution • Throughout the North American Conti- • An extention of the commitment to product nent distributors provide one stop product service is carried to each and every customer availability and expertise through the dedicated distributor network. • A carefully oriented plan is made with each • Each Distributor is a Market specialist to meet local and immediate needs. distrubutor to insure optimum coverage and service for each market area. QUADRALINE 7000 DC Drives SE2000 DC Drives • Literally thousands of sales and service This non-regenerative DC drive is designed to control Designed for full wave, regenerative applications, the personnel form the total team commitment for shunt wound or permanent magnetic field DC motors Quadraline 7000 is designed for either permanent magnet product and sales assurance. from ¼ to 5 HP. It offers isolated 4-20mA or 0-10 VDC or wound feild DC motors from ¼ to 5 HP. It features control signal, tachometer generator feedback, circuit fullwave 4-quadrant operation, seven selectable perfor- protection, diagnostic capabilities, control relay, torque mance features, electronic reversing and seven control and slope control, and overcurrent protection. Jumper adjustments, positioning accuracy. Chassis or NEMA 4/12 selectable to program drives for specified motor or enclosures available and UL listed. application. Horsepower range 115 VAC to 230 VAC. Open chassis available and UL listed. M4000 Digital 3-Phase DC Drives DS9000 Digital Drive Speed Controller The M4000 Series Digital 3-Phase DC Drive is a The DS9000 Digital Speed Controller features long term programmable, microprocessor based variable speed DC speed accuracy, control and stability. It offers 16-bit drive. It allows keypad control of each parameter. Digital microprocessor based, AC or DC drive control, ± .01% YOUR DISTRIBUTOR IS: readout provides on-line monitoring of drive operation. accuracy, digital master or follower, analog or digital Ideal for many drive applications including wire and input, and two selectable sets of programmable param- cable, packaging/converting, machinery and material eters. Front panel controls include a 4-digit LED readout, handling. Improved circuit board technology has added keypad controls and four LED status indicators. standard features, including serial communications and a field-weakening controller for constant power and extended speed range applications. *Contact Warner Electric for information on our complete line of AC drives Bronco II Coverall 2 10/21/99, 18.49 Bronco II Bronco II Contents Contents Features and Benefits . . . . . . . 2 Applications . . . . . . . . . . . . . . . 4 Specifications . . . . . . . . . . . . . 6 How to Order . . . . . . . . . . . . . . 9 Selection Information . . . . . . 10 Options . . . . . . . . . . . . . . . . . 11 Remote Operator Stations . . . . . . . . . . . . . . . . . 12 Isolation Transformers . . . . . 12 Standard DC Motors . . . . . . . 13 Washdown Duty DC Motors . . . . . . . . . . . . . . . 16 Dimensions . . . . . . . . . . . . . . 17 Connection Diagrams . . . . . . 18 Recommended Spare Parts . . . . . . . . . . . . . . . . . . . 19 Service . . . . . . . . . . . . . . . . . 19 Bronco II Bronco II 20 1 Bronco Spreads 1 10/21/99, 18.51 Bronco II Bronco II Replacement parts list for all models Check out these outstanding standard features Recommended Features of the Bronco II 160 Series from Warner Electric Motors and Controls... Spare Parts and Warner Electric Part Number Benefits Description Old New Speed/Torque Adjust Pot. 2K APT2026–00 224552-000 Start/Run/Stop Switch ASW3010–00 224554-000 Forward/Reverse Switch ASW1051–01 224579-001 Auto/Manual or Run/Jog Switch ASW1079–00 224551-000 Water Tight Boot (For all Switches) HMI 1103-00 224639-000 Water Tight Nut (For all Pots) HMI1012–00 224638-000 Fuse, 20 Amp PFU1010–07 104364-025 Isolation Follower Card BWC36015–00 – Power Module ATY4001–03 224544-001 PC Board Assembly SPD36006–00 – Service Service It is intended that the Bronco II should be serviced by replacing Jog at potentiometer speed Listed Field programmable jumpers major sub-assemblies. The Set your Bronco II speed Allow the Bronco II to be quickly Replacement Parts List lists all of Listed for use in Canada potentiometer at the desired modified to match available plant the sub-assemblies required to speed and you can jog the motor line voltage, select motor HP, and service Bronco II drives. It is Speed regulation allowing easy set up of your to select the feedback signal recommended that users keep Regulation by armature voltage machine process. required. these parts readily available to feedback or tachometer support the drive’s critical Field supply for shunt wound AC line protection fuse generator feedback (non- applications. field motors reversing models only). Fault protection...eliminates a For additional assistance or the Permanent magnet field or shunt costly replacement. name of your closest authorized Dual voltage input wound field motors...Bronco II is service center, contact Warner (115/230 VAC) Full wave power conversion the right one. Electric Motors and Controls circuit with 2 SCR’s and 3 Each model can be connected to customer service at Totally enclosed, cast diodes providing NEMA either of two line voltages 1/4, 1/2, 800-787-3532. aluminum enclosure meets Code K, DC armature supply 3/4 and 1HP motors @115VAC NEMA 4, NEMA 12 and input or 1, 1-1/2 and 2 HP motors Insures optimum motor NEMA 4X standards @ 230VAC. performance, cooler motor Incredibly rugged DC drives for operation and longer life. Circuit protection the most critical industrial IR compensation adjustment Transient voltage protection by environment–dust tight, oil tight MOV. Improves speed regulation in and water resistant. armature voltage feedback mode. Torque control Maximum and minimum Control relay with 3-wire speed adjustments Controls motor armature current start/stop circuit for applications requiring torque Establishes minimum and or tension control. Prevents automatic restart after maximum speeds. power outage for increased Local or remote operator Adjustable acceleration safety. (May be reconnected for control (1 to 5 seconds) line start operation if required.) Flexible, compact...fits where you Easy-to-set for smooth, linear want it. speed control. Open chassis unit availability For convenient mounting of one or several drives in your enclosure. Bronco II Bronco II 2 19 Bronco Spreads 2 10/21/99, 18.52 Bronco II Bronco II Models B160, B163 & B165 Models B168 & B169 Washdown Duty Connection Features Jumper location A new standard in for model 165 Diagrams and adjustable speed Benefits DC Drives. Jumper location for models 160 & 163 Specifically designed for food 12 3 1 2 – Common processing and other industries 12 34 5 6 789 10 Process TB5 TB4 Follower + Current Input where the motor and control are Signal TB2 + Volts Input + – Input constantly exposed to high *Optional pressure washdown to maintain 12 34 5 6 789 10 Tachometer cleanliness. + – TB2 + – • Rugged 7V/1000 RPM Optional Tachometer • Reliable *Model • Versatile 160 Only 7V/1000 RPM • Accurate TB1 TB1 • Economically priced 76 5 4 3 2 1 76 5 4 3 2 1 • Listed F2 F1 A2 A1 L1 L2 Gnd F2 F1 A2 A1 L1 L2 Gnd – – • Listed for use in Canada F2 A2 – – F2 A2 F1 A1 The Bronco II Washdown Duty + + F1 A1 + + DC Drives convert single phase 115 or 230 VAC 115 or 230 VAC AC line voltages of either 115 of 50/60 Hz 50/60 Hz 230 VAC to variable DC for armature voltage speed control of permanent magnet or shunt wound DC motors from 1/4 to 2 HP. Models B161S & B162 Jumper Location for Jumper Location for Torque Control Operation Speed Control Operation Totally enclosed cast aluminum epoxy coated FDA approved white enclosure with gasketed cover and stainless steel captive screws meets NEMA 4X. 12 3 6 9 10 Stop Optional 2-Wire Start Proven Warner Electric Dependability TB2 Optional Start + – Tachometer • Full Wave power conversion circuit with 2 SCR’s and 3 + – Stop diodes with NEMA K configuration allows cooler motor 7V/1000 RPM operation. Start CW • IR compensation improves speed regulation in armature W Torque Control CW voltage feedback mode. Speed Adjust Control W 2K, 2W, 5% • Control relay with 3-wire start/stop circuit prevents Adjust CCW 2K, 2W, 5% automatic restart after power outage for increased safety. CCW TB1 (May be reconnected for line start operation if required.) 76 5 4 3 2 1 • Full two year warranty. F2 F1 A2 A1 L1 L2 Gnd – – F2 A2 F1 A1 + + 115 or 230 VAC 50/60 Hz Bronco II Bronco II 18 3 Bronco Spreads 3 10/21/99, 18.52 + – Bronco II Bronco II Enclosed Models B160, B162, B163, B165, B168 & B169 Applications Dimensions Conveyors Conduit Knockout 1.500 2.000 Ş .875 2 Places • Simple, variable speed control • Forward or reverse direction • Compact and rugged for on 8.125 machine mounting 8.875 9.500 5.625 4.625 3.250 .250 .688 .313 2.500 5.000 .250 W x .375 L Slot 2 Places Take-up • Simple center winders Chassis Model B161S • Constant Torque Ş .250 4 Places 5.000 7.000 1.000 .313 1.000 .452 5.000 3.000 Mixers • Variable speed Dimensions are listed in inches • Rugged and industrially tough • NEMA 4/12 enclosures Bronco II Bronco II 4 17 Bronco Spreads 4 10/21/99, 18.52 Bronco II Bronco II The Washdown Duty DC Motors Washdown Applications are specifically suited for tough Food Processing environments where washdown is Duty DC • Washdown is frequent essential to maintain cleanliness. These motors are selected to • Cleanliness is critical Motors function as a companion with the • Rugged, tough environment appropriate WASHDOWN DUTY BRONCO II D.C. Drive Controller. Features 8 standard Washdown Duty DC Motors • Epoxy Finished - FDA approved • Moisture Resistant Wire • 90 or 180 VDC Armature • Permanent Magnet Field • 1750 RPM • Totally Enclosed • Sealed and corrosion protected to meet the environments found in food and other industries demanding high levels of cleanliness. DC Motors – Washdown Duty 1/4 to 3/4 Horsepower 90 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed NEMA Model Number HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Chemical Processing Type Size Face without 7 VDC/1000 RPM Tachometer • Corrosive atmosphere Tachometer Tachometer Kit (mounted) • Frequently wet • Simple mounting 1/4 M 4622 NV 56C MOD6112010 N/A N/A 1/2 M 4660 NV 56C MOF6112010 N/A N/A 3/4 M 4680 NV 56C MOG6112010 N/A N/A Note: All motors are capable of 20:1 constant torque speed range. DC Motors – Washdown Duty 1/2 to 2 Horsepower 180 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed NEMA Model Number HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Type Size Face without 7 VDC/1000 RPM Tachometer Tachometer Tachometer Kit Waste Water Treatment (mounted) • Wet environment 1/2 M 4660 NV 56C MOF7112010 N/A N/A • Compact size 3/4 M 4680 NV 56C MOG7112010 N/A N/A • Minimal maintenance 1 B 435P FC 56C MOH7211300 N/A N/A 1-1/2 B 536P FC 145C MOI7211300 N/A N/A 2 B 548P FC 145C MOJ7211300 N/A N/A Note: All motors are capable of 20:1 constant torque speed range. Bronco II Bronco II 16 5 Bronco Spreads 5 10/21/99, 18.52 Bronco II Bronco II Versatility DC Motors Specifications Standard 7 Standard Models 1/4 to 1 Horsepower 90 VDC Armature – 100/50 VDC SHUNT WOUND FIELD – 1750 RPM – Totally Enclosed DC Motors Model B160 NEMA Model Number NEMA 4/12 enclosure with Start/ HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Stop, Run/Jog switches and Type Size Face without 7 VDC/1000 RPM Tachometer Speed potentiometer mounted on Tachometer Tachometer Kit enclosure front cover (mounted) Model B161S 1/4 B 413D FC 56C MOD1211700 MOD1211731 TAC 4001–00 Chassis for mounting in customer 1/2 B 420D FC 56C MOF1211700 MOF1211731 TAC 4001–00 supplied enclosure 3/4 B 428D FC 56C MOG1211700 MOG1211731 TAC 4001–00 Model B162 1 B 535D FC 56C MOH1211700 MOH1211731 TAC 4007–00 NEMA 4/12 enclosure for use Note: All motors are capable of 20:1 constant torque speed range. with a remote operator control Model B163 NEMA 4/12 enclosure with Start/ Stop, Run/Jog, Forward/Reverse switches and Speed Potentio- meter on enclosure front cover Model B165 NEMA 4/12 enclosure with torque control. Start/Stop and Forward/ Reverse switches and Torque Potentiometer on enclosure front DC Motors cover 1/2 to 2 Horsepower 180 VDC Armature – 200/100 VDC SHUNT WOUND FIELD – 1750 RPM – Totally Enclosed Model B168 NEMA Model Number Same features as Model 169 HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC described below except the front Type Size Face without 7 VDC/1000 RPM Tachometer panel mounted Speed Potentio- Tachometer Tachometer Kit meter trims the speed signal (mounted) when operated in the automatic mode. 1/2 B 420D FC 56C MOF2211700 MOF2211731 TAC 4001–00 Model B169 3/4 B 428D FC 56C MOG2211700 MOG2211731 TAC 4001–00 External isolated signal follower 1 G 146ATC FC 140TC MOH2210800 MOH2210831 TAC 4001–02 in NEMA 4/12 enclosure with B 535D FC 56C MOH2211800 MOH2211831 TAC 4007–01 Start/Stop and Auto/Manual G L182ACY NV 180C MOH2110100 MOH2110131 TAC 4002–03 switches mounted on enclosure 1-1/2 G 148ATC FC 140TC MOI2210800 MOI12210831 TAC 4004–02 front. Controls motor speed from G L186ACY NV 180C MOI2110100 MOI2110131 TAC 4002–03 either a grounded or ungrounded signal—4–20mA, 1–5mA, 0–10 B 636D FC 180C MOI2211400 MOI2211431 TAC 4001–15 VDC, 0–14 VDC, 0–100 VDC in 2 G 149ATC FC 140TC MOJ2210800 MOJ12210831 TAC 4004–02 auto mode, or from the speed B 646D FC 180C MOJ2211400 MOJ2211431 TAC 4001–15 potentiometer in manual mode. G L186ACY NV 180C MOJ2110100 MOJ2110131 TAC 4002–03 Note: All motors are capable of 20:1 constant torque speed range. Bronco II Bronco II 6 15 Bronco Spreads 6 10/21/99, 18.53 Bronco II Bronco II Washdown Duty DC Motors Specifications Standard 6 Standard Models 1/4 to 1 Horsepower 90 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed DC Motors Model B160WD NEMA Model Number NEMA 4X enclosure with Start/ HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Stop, Run/Jog switches and Type Size Face without 7 VDC/1000 RPM Tachometer Speed potentiometer mounted on Tachometer Tachometer Kit enclosure front cover (mounted) Model B162WD 1/4 G 56HAA NV 56C MOD6110210 N/A N/A NEMA 4X enclosure for use with B 320P NV 56C MOD6211200 MOD6211231 TAC 4001–13 a remote operator control 1/2 G 56KAA FC 56C MOF6210210 N/A N/A Model B163WD B 336P NV 56C MOF6211200 MOF6211231 TAC 4001–13 NEMA 4X enclosure with Start/ 3/4 G 56PAA FC 56C MOG6210210 N/A N/A Stop, Run/Jog, Forward/Reverse B 428P FC 56C MOG6211100 MOG6211131 TAC 4001–00 switches and Speed Potentio- meter on enclosure front cover 1 G 56SAA FC 56C MOH6210210 N/A N/A B 435P FC 56C MOH6211100 MOH6211131 TAC 4001–00 Model B165WD NEMA 4X enclosure with torque Note: All motors are capable of 20:1 constant torque speed range. control. Start/Stop and Forward/ Reverse switches and Torque Potentiometer on enclosure front cover Model B168WD Same features as Model 169 DC Motors described below except the front 1/2 to 2 Horsepower 180 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed panel mounted Speed Potentio- meter trims the speed signal NEMA Model Number when operated in the automatic HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC mode. Type Size Face without 7 VDC/1000 RPM Tachometer Model 169WD Tachometer Tachometer Kit (mounted) External isolated signal follower in NEMA 4X enclosure with Start/ 1/2 G 56KAA FC 56C MOF7210210 N/A N/A Stop and Auto/Manual switches B 336P NV 56C MOF7111100 MOF7111131 TAC 4001–13 mounted on enclosure front. Controls motor speed from either 3/4 G 56PAA FC 56C MOG7210210 N/A N/A a grounded or ungrounded B 336P NV 56C MOG7211100 MOG7211131 TAC 4001–10 signal—4–20mA, 1–5mA, 0–10 VDC, 0–14 VDC, 0–100 VDC in 1 G 146ATC FC 140TC MOH7210800 MOH7210831 TAC 4004–02 auto mode, or from the speed G 56SAA FC 56C MOH7210210 N/A N/A potentiometer in manual mode. B 435P FC 56C MOH7211100 MOH7211131 TAC 4001–00 1-1/2 B 536P FC 140TC MOI7211100 MOI7211131 TAC 4007–01 G 148ATC FC 140TC MOI7210800 MOI7210831 TAC 4004–02 2 B 548P FC 140TC MOJ7211100 MOJ7211131 TAC 4007–01 G 149ATC FC 140TC MOJ7210800 MOJ7210831 TAC 4004–02 Note: All motors are capable of 20:1 constant torque speed range. Bronco II Bronco II 14 7 Bronco Spreads 7 10/21/99, 18.53 Bronco II Bronco II Motor chart specify: Non-Listed Motors Ratings How to Order Specifications Standard Horsepower Non-listed motors are available, Horsepower Range 115 VAC 1/4–1 HP Selection charts for DC motors, Motor Type (Manufacturer) but specific information is DC Motors 230 VAC 1/2–2 HP available from Warner Electric B=Baldor required. AC Line Input Voltage 115 or 230 VAC ±10% Motors and Controls, are listed on G=General Electric 1. Motor horsepower AC Line Frequency 50/60 Hz ± 2 Hz the following pages. For more M=Indiana General 2. RPM 115 VAC Supply complete specifications and Frame Size 3. Frame size Armature Voltage 0–90 VDC dimensional information, contact Motor Enclosure 4. Volts, armature Field Voltage 50/100 VDC Warner Electric Motors and TE=Totally Enclosed 5. Volts, field or PM 230 VAC Supply Controls customer service. TEFC=Fan Cooled 6. Enclosure Armature Voltage 0–180 VDC TENV=Non Ventilated 7. Conduit location, F1, F2 etc. Field Voltage 100/200 VDC ‘C’ Face Size 8. Thermostat Service Factor 1.0 (For use with Single Phase 9. Accessory endshield Duty Continuous Controllers only) 10. ‘C’ face Maximum Load Capacity 150% for 1 minute Armature Voltage 11. Delivery requirements Line Protection Fuse Model Number 12. Special application or Motor with Tachometer environmental considerations (mounted) and other important Operating Conditions Motor without Tachometer information. Ambient Temperature Tachometer Kit Chassis Model 0–55°C Enclosed Models 0–40°C Relative Humidity 5–95% non-condensing Altitude To 3300 feet (1000m) Performance Characteristics Speed Range 30:1 with armature voltage feedback 50:1 with tach-generator feedback Speed Regulation (As % of motor base speed) for 95% load change Armature Voltage Feedback ± 2% Tachometer Feedback 1/2–1% Adjustments Current Range 2.5, 5, 7.5, 10 Amps DC Nominal (Adjustable to 150% of each range) Maximum Speed 75–110% of motor base speed Minimum Speed 0–30% of motor base speed IR Compensation Adjustable Acceleration 1–5 seconds (Linear, 0 to top speed) Options • External Signal Isolation Follower For installation on chassis or Kit remote (Standard on Models enclosed units. Allows motor B168 and B169) Model BWC 36015 speed to be controlled from • For use with Bronco II M/N B162 a grounded or ungrounded when required. external signal—4–20mA, 1–5mA, 0–10 VDC, 0–14 VDC, or 0–100 VDC. There is a provision for auto/manual operation if required. Bronco II Bronco II 8 13 Bronco Spreads 8 10/21/99, 18.53 Bronco II Bronco II In determining the components Remote Operator Stations (ROS) Remote How to Order that comprise a drive system, the following selections must be Operator Function Model Model Number Suffix made for features and options. Number for 10 Turn Speed Pot Stations 1. DC Motor Controller 4. Isolation Transformer Start Pushbutton (1) (3) Stop Pushbutton R8005 -10 Select KVA of transformer when Select HP and AC input voltage. Single Turn Speed Pot required by adding the total HP of The AC input voltage will all drives to be connected to the determine motor armature and Start Pushbutton (1) (3) transformer. Then select model field voltage. Stop Pushbutton number by primary input voltage Single Turn Speed Pot R8011 -10 AC Input Motor Voltage and secondary output voltage. Auto-Manual Speed Voltage Arm/Field Start-Stop Switch (2) (3) Run-Jog Switch 115V 90V Arm 5. Options/Accessories Auto-Man Switch R1001 N/A 50V/100V Field A. The Bronco II provides only Single Turn Speed Pot 230V 180V Arm one option; i.e. the process 100V/200V Field Note: follower applicable only to B161S or B162 models. (1) NEMA 12 Enclosed with wiring to operators Now select drive configuration, B. The isolated follower is factory (2) NEMA 4 Enclosed with wiring to terminal strips chassis or enclosure. If enclo- installed in the B168 and B169 (3) Applies to Models B161S and B162 only. sure, do you want a blank front models or field installed in cover or operators controls. B161S or B162 models. Determine which operators are required (i.e., run/jog, auto/ Example 1 manual) and whether they will be on a remote operators station or A conveyer requires a 1 HP DC on the drive enclosure. From the motor, 1750 RPM, shunt wound list of standard option boards, field, TEFC enclosure and a select those required for your 7V/1000RPM tachometer. The application. DC drive will be chassis mount, 230 VAC single phase input, to be operated from a ROS. ROS to 2. DC Motor include start/stop and a speed With the motor voltage specified potentiometer. Isolation trans- by the AC input voltage selected former from a 230 VAC input is above, now determine permanent required. Isolation magnet or shunt wound, frame Isolation Transformers Item Qty Part No. size, enclosure type (TEFC or Transformers TENV), C face, and whether a 1 1 B161S tachometer will be required. 2 1 MOH2210831 Single phase NEMA I Enclosed, Dry Type, No Taps, 60 Hz, Type G 3 1 R1001 4 1 TRS21–020 HP KVA Primary Secondary Model Number 5 0 Not Required Voltage Voltage Example 2 1/4 1/2 120/240 120/240 TRS21-005 A Food Processing Conveyor 1/2 1 120/240 120/240 TRS21-010 requires a 1 HP DC Motor, 1750 RPM. The operation requires the 3/4 11/2 120/240 120/240 TRS21-015 3. Remote (ROS) Operator selection of start, stop, run or jog, forward and reverse as well as Station 1 2 120/240 120/240 TRS21-020 speed adjustment. The plant If a remote operators station will supply voltage is single phase, 11/2 3 240/480 120/240 TRS42-030 be used, select which operators 60 hertz, 230 VAC. will be used, and the NEMA 2 5 240/480 120/240 TRS42-050 Item Qty Part No. rating required. These apply to the chassis model B161S or 1 1 B163WD Model B162. If the application 2 1 MOH7211300 requires reversing a model B163 3 0 Not Required Bronco II must be selected as 4 0 Not Required Bronco II models cannot provide reversing with a remote operator station. Bronco II Bronco II For dimensions and connection information, contact Warner Electric Motors and Controls customer service. 12 9 Bronco Spreads 9 10/21/99, 18.53 Bronco II Bronco II BRONCO II Selection Options Select the model that best fits your application needs. Information Process Model BWC 36015 Run-Jog External Signal External Signal Run/Stop Torque P1 Input HP Local Isolation Process Follower Board 0 – 100V Fwd-Rev Control Follower 0 – 14V Line Operator w/ Follower 0 – 10V Remote Local Local J6 Standard on Models B168 and B169. 4 – 20mA Speed Trim Option Kit 1 – 5mA Voltage Chassis Enclosed Operator Local Operator Operator Board Optional for customer installation on R27 R28 models B161S or B162. 115 VAC 1/4–1 Min Max Replacement 1 1 Spd Spd Single B161S B162 B160 B163 B165 B169 B168 BWC36015 Parts TB3 TB4 Phase 230 VAC 1/2–2 P1 (1) WASHDOWN DUTY BRONCO II R26 R43 External Signal Run-Jog Torque Run–Jog Stop External Signal IR Comp Accel Input HP Fwd-Rev Control Local Isolation 2.5A Line Remote Local R27 Follower Local Operator w/ 5A J1 Max Spd 7.5A Local Operator Enclosed Operator Voltage Option Kit Operator Speed Trim 10A ARM R29 115 VAC 1/4–1 Torque SW1 R28 Single B162WD B160WD B163WD B165WDB B169WD B168WD BWC36015 Tach T1 Min Spd Phase 12 3 4 5 6 7 8 9 10 230 VAC 1/2–2 TB2 230V 230V (1) J4 J5 Note: ( + ) (G2) (AC2) Washdown Duty Broncos provide the same features as non washdown models with the exception of the epoxy finish and 115V 115V stainless exterior hardware. 21 J3 90V 180V PC Board Assembly ( – ) (G1) (AC1) RC1 (Standard on all Bronco II models) F1 D19 Model B160 and B160 WD Model B168 and B168 WD Option P2 P3 NEMA 4/12 enclosure with Start/ Same features as Model 169 External Signal Islolation Follower D20 Stop, Run/Jog switches and described below except the front Kit (Standard on Models B168 P4 P5 TB1 Speed Potentiometer mounted on panel mounted Speed and B169) Model BWC 36015 765 4 3 21 enclosure front cover Potentiometer trims the speed For installation on chassis or signal when operated in the remote enclosed units. Allows Model B161S automatic mode. motor speed to be controlled form F2 F1 A2 A1 L2 L1 Gnd Chassis for mounting in customer a grounded or ungrounded Model B169 and B169 WD supplied enclosure external signal—4-20mA, 1-5mA, External isolated signal follower 0-10VDC, 0-14VDC, or 0- Model B162 and B162 WD in NEMA 4/12 enclosure with 100VDC. There is a provision for NEMA 4/12 enclosure for use Start/Stop and Auto/Manual auto/manual operation if required. with a remote operator control switches and Speed Potentiometer mounted on Model B163 and B163 WD enclosure front. Controls motor NEMA 4/12 enclosure with Start/ speed from either a grounded or Stop, Run/Jog, Forward/Reverse ungrounded signal—4-20ma, switches and Speed 1-5ma, 0-10VDC, 0-14VDC, Potentiometer on enclosure front 0-100VDC in auto mode, or from cover the speed potentiometer in manual mode. Model B165 and B165 WD NEMA 4/12 enclosure with torque control. Start/Stop and Forward/ Reverse switches and Torque Potentiometer on enclosure front cover Bronco II Bronco II 10 11 Bronco Spreads 10 10/21/99, 18.53 Bronco II Bronco II BRONCO II Selection Options Select the model that best fits your application needs. Information Process Model BWC 36015 Run-Jog External Signal External Signal Run/Stop Torque P1 Input HP Local Isolation Process Follower Board 0 – 100V Fwd-Rev Control Follower 0 – 14V Line Operator w/ Follower 0 – 10V Remote Local Local J6 Standard on Models B168 and B169. 4 – 20mA Speed Trim Option Kit 1 – 5mA Voltage Chassis Enclosed Operator Local Operator Operator Board Optional for customer installation on R27 R28 models B161S or B162. 115 VAC 1/4–1 Min Max Replacement 1 1 Spd Spd Single B161S B162 B160 B163 B165 B169 B168 BWC36015 Parts TB3 TB4 Phase 230 VAC 1/2–2 P1 (1) WASHDOWN DUTY BRONCO II R26 R43 External Signal Run-Jog Torque Run–Jog Stop External Signal IR Comp Accel Input HP Fwd-Rev Control Local Isolation 2.5A Line Remote Local R27 Follower Local Operator w/ 5A J1 Max Spd 7.5A Local Operator Enclosed Operator Voltage Option Kit Operator Speed Trim 10A ARM R29 115 VAC 1/4–1 Torque SW1 R28 Single B162WD B160WD B163WD B165WDB B169WD B168WD BWC36015 Tach T1 Min Spd Phase 12 3 4 5 6 7 8 9 10 230 VAC 1/2–2 TB2 230V 230V (1) J4 J5 Note: ( + ) (G2) (AC2) Washdown Duty Broncos provide the same features as non washdown models with the exception of the epoxy finish and 115V 115V stainless exterior hardware. 21 J3 90V 180V PC Board Assembly ( – ) (G1) (AC1) RC1 (Standard on all Bronco II models) F1 D19 Model B160 and B160 WD Model B168 and B168 WD Option P2 P3 NEMA 4/12 enclosure with Start/ Same features as Model 169 External Signal Islolation Follower D20 Stop, Run/Jog switches and described below except the front Kit (Standard on Models B168 P4 P5 TB1 Speed Potentiometer mounted on panel mounted Speed and B169) Model BWC 36015 765 4 3 21 enclosure front cover Potentiometer trims the speed For installation on chassis or signal when operated in the remote enclosed units. Allows Model B161S automatic mode. motor speed to be controlled form F2 F1 A2 A1 L2 L1 Gnd Chassis for mounting in customer a grounded or ungrounded Model B169 and B169 WD supplied enclosure external signal—4-20mA, 1-5mA, External isolated signal follower 0-10VDC, 0-14VDC, or 0- Model B162 and B162 WD in NEMA 4/12 enclosure with 100VDC. There is a provision for NEMA 4/12 enclosure for use Start/Stop and Auto/Manual auto/manual operation if required. with a remote operator control switches and Speed Potentiometer mounted on Model B163 and B163 WD enclosure front. Controls motor NEMA 4/12 enclosure with Start/ speed from either a grounded or Stop, Run/Jog, Forward/Reverse ungrounded signal—4-20ma, switches and Speed 1-5ma, 0-10VDC, 0-14VDC, Potentiometer on enclosure front 0-100VDC in auto mode, or from cover the speed potentiometer in manual mode. Model B165 and B165 WD NEMA 4/12 enclosure with torque control. Start/Stop and Forward/ Reverse switches and Torque Potentiometer on enclosure front cover Bronco II Bronco II 10 11 Bronco Spreads 10 10/21/99, 18.53 Bronco II Bronco II In determining the components Remote Operator Stations (ROS) Remote How to Order that comprise a drive system, the following selections must be Operator Function Model Model Number Suffix made for features and options. Number for 10 Turn Speed Pot Stations 1. DC Motor Controller 4. Isolation Transformer Start Pushbutton (1) (3) Stop Pushbutton R8005 -10 Select KVA of transformer when Select HP and AC input voltage. Single Turn Speed Pot required by adding the total HP of The AC input voltage will all drives to be connected to the determine motor armature and Start Pushbutton (1) (3) transformer. Then select model field voltage. Stop Pushbutton number by primary input voltage Single Turn Speed Pot R8011 -10 AC Input Motor Voltage and secondary output voltage. Auto-Manual Speed Voltage Arm/Field Start-Stop Switch (2) (3) Run-Jog Switch 115V 90V Arm 5. Options/Accessories Auto-Man Switch R1001 N/A 50V/100V Field A. The Bronco II provides only Single Turn Speed Pot 230V 180V Arm one option; i.e. the process 100V/200V Field Note: follower applicable only to B161S or B162 models. (1) NEMA 12 Enclosed with wiring to operators Now select drive configuration, B. The isolated follower is factory (2) NEMA 4 Enclosed with wiring to terminal strips chassis or enclosure. If enclo- installed in the B168 and B169 (3) Applies to Models B161S and B162 only. sure, do you want a blank front models or field installed in cover or operators controls. B161S or B162 models. Determine which operators are required (i.e., run/jog, auto/ Example 1 manual) and whether they will be on a remote operators station or A conveyer requires a 1 HP DC on the drive enclosure. From the motor, 1750 RPM, shunt wound list of standard option boards, field, TEFC enclosure and a select those required for your 7V/1000RPM tachometer. The application. DC drive will be chassis mount, 230 VAC single phase input, to be operated from a ROS. ROS to 2. DC Motor include start/stop and a speed With the motor voltage specified potentiometer. Isolation trans- by the AC input voltage selected former from a 230 VAC input is above, now determine permanent required. Isolation magnet or shunt wound, frame Isolation Transformers Item Qty Part No. size, enclosure type (TEFC or Transformers TENV), C face, and whether a 1 1 B161S tachometer will be required. 2 1 MOH2210831 Single phase NEMA I Enclosed, Dry Type, No Taps, 60 Hz, Type G 3 1 R1001 4 1 TRS21–020 HP KVA Primary Secondary Model Number 5 0 Not Required Voltage Voltage Example 2 1/4 1/2 120/240 120/240 TRS21-005 A Food Processing Conveyor 1/2 1 120/240 120/240 TRS21-010 requires a 1 HP DC Motor, 1750 RPM. The operation requires the 3/4 11/2 120/240 120/240 TRS21-015 3. Remote (ROS) Operator selection of start, stop, run or jog, forward and reverse as well as Station 1 2 120/240 120/240 TRS21-020 speed adjustment. The plant If a remote operators station will supply voltage is single phase, 11/2 3 240/480 120/240 TRS42-030 be used, select which operators 60 hertz, 230 VAC. will be used, and the NEMA 2 5 240/480 120/240 TRS42-050 Item Qty Part No. rating required. These apply to the chassis model B161S or 1 1 B163WD Model B162. If the application 2 1 MOH7211300 requires reversing a model B163 3 0 Not Required Bronco II must be selected as 4 0 Not Required Bronco II models cannot provide reversing with a remote operator station. Bronco II Bronco II For dimensions and connection information, contact Warner Electric Motors and Controls customer service. 12 9 Bronco Spreads 9 10/21/99, 18.53 Bronco II Bronco II Motor chart specify: Non-Listed Motors Ratings How to Order Specifications Standard Horsepower Non-listed motors are available, Horsepower Range 115 VAC 1/4–1 HP Selection charts for DC motors, Motor Type (Manufacturer) but specific information is DC Motors 230 VAC 1/2–2 HP available from Warner Electric B=Baldor required. AC Line Input Voltage 115 or 230 VAC ±10% Motors and Controls, are listed on G=General Electric 1. Motor horsepower AC Line Frequency 50/60 Hz ± 2 Hz the following pages. For more M=Indiana General 2. RPM 115 VAC Supply complete specifications and Frame Size 3. Frame size Armature Voltage 0–90 VDC dimensional information, contact Motor Enclosure 4. Volts, armature Field Voltage 50/100 VDC Warner Electric Motors and TE=Totally Enclosed 5. Volts, field or PM 230 VAC Supply Controls customer service. TEFC=Fan Cooled 6. Enclosure Armature Voltage 0–180 VDC TENV=Non Ventilated 7. Conduit location, F1, F2 etc. Field Voltage 100/200 VDC ‘C’ Face Size 8. Thermostat Service Factor 1.0 (For use with Single Phase 9. Accessory endshield Duty Continuous Controllers only) 10. ‘C’ face Maximum Load Capacity 150% for 1 minute Armature Voltage 11. Delivery requirements Line Protection Fuse Model Number 12. Special application or Motor with Tachometer environmental considerations (mounted) and other important Operating Conditions Motor without Tachometer information. Ambient Temperature Tachometer Kit Chassis Model 0–55°C Enclosed Models 0–40°C Relative Humidity 5–95% non-condensing Altitude To 3300 feet (1000m) Performance Characteristics Speed Range 30:1 with armature voltage feedback 50:1 with tach-generator feedback Speed Regulation (As % of motor base speed) for 95% load change Armature Voltage Feedback ± 2% Tachometer Feedback 1/2–1% Adjustments Current Range 2.5, 5, 7.5, 10 Amps DC Nominal (Adjustable to 150% of each range) Maximum Speed 75–110% of motor base speed Minimum Speed 0–30% of motor base speed IR Compensation Adjustable Acceleration 1–5 seconds (Linear, 0 to top speed) Options • External Signal Isolation Follower For installation on chassis or Kit remote (Standard on Models enclosed units. Allows motor B168 and B169) Model BWC 36015 speed to be controlled from • For use with Bronco II M/N B162 a grounded or ungrounded when required. external signal—4–20mA, 1–5mA, 0–10 VDC, 0–14 VDC, or 0–100 VDC. There is a provision for auto/manual operation if required. Bronco II Bronco II 8 13 Bronco Spreads 8 10/21/99, 18.53 Bronco II Bronco II Washdown Duty DC Motors Specifications Standard 6 Standard Models 1/4 to 1 Horsepower 90 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed DC Motors Model B160WD NEMA Model Number NEMA 4X enclosure with Start/ HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Stop, Run/Jog switches and Type Size Face without 7 VDC/1000 RPM Tachometer Speed potentiometer mounted on Tachometer Tachometer Kit enclosure front cover (mounted) Model B162WD 1/4 G 56HAA NV 56C MOD6110210 N/A N/A NEMA 4X enclosure for use with B 320P NV 56C MOD6211200 MOD6211231 TAC 4001–13 a remote operator control 1/2 G 56KAA FC 56C MOF6210210 N/A N/A Model B163WD B 336P NV 56C MOF6211200 MOF6211231 TAC 4001–13 NEMA 4X enclosure with Start/ 3/4 G 56PAA FC 56C MOG6210210 N/A N/A Stop, Run/Jog, Forward/Reverse B 428P FC 56C MOG6211100 MOG6211131 TAC 4001–00 switches and Speed Potentio- meter on enclosure front cover 1 G 56SAA FC 56C MOH6210210 N/A N/A B 435P FC 56C MOH6211100 MOH6211131 TAC 4001–00 Model B165WD NEMA 4X enclosure with torque Note: All motors are capable of 20:1 constant torque speed range. control. Start/Stop and Forward/ Reverse switches and Torque Potentiometer on enclosure front cover Model B168WD Same features as Model 169 DC Motors described below except the front 1/2 to 2 Horsepower 180 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed panel mounted Speed Potentio- meter trims the speed signal NEMA Model Number when operated in the automatic HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC mode. Type Size Face without 7 VDC/1000 RPM Tachometer Model 169WD Tachometer Tachometer Kit (mounted) External isolated signal follower in NEMA 4X enclosure with Start/ 1/2 G 56KAA FC 56C MOF7210210 N/A N/A Stop and Auto/Manual switches B 336P NV 56C MOF7111100 MOF7111131 TAC 4001–13 mounted on enclosure front. Controls motor speed from either 3/4 G 56PAA FC 56C MOG7210210 N/A N/A a grounded or ungrounded B 336P NV 56C MOG7211100 MOG7211131 TAC 4001–10 signal—4–20mA, 1–5mA, 0–10 VDC, 0–14 VDC, 0–100 VDC in 1 G 146ATC FC 140TC MOH7210800 MOH7210831 TAC 4004–02 auto mode, or from the speed G 56SAA FC 56C MOH7210210 N/A N/A potentiometer in manual mode. B 435P FC 56C MOH7211100 MOH7211131 TAC 4001–00 1-1/2 B 536P FC 140TC MOI7211100 MOI7211131 TAC 4007–01 G 148ATC FC 140TC MOI7210800 MOI7210831 TAC 4004–02 2 B 548P FC 140TC MOJ7211100 MOJ7211131 TAC 4007–01 G 149ATC FC 140TC MOJ7210800 MOJ7210831 TAC 4004–02 Note: All motors are capable of 20:1 constant torque speed range. Bronco II Bronco II 14 7 Bronco Spreads 7 10/21/99, 18.53 Bronco II Bronco II Versatility DC Motors Specifications Standard 7 Standard Models 1/4 to 1 Horsepower 90 VDC Armature – 100/50 VDC SHUNT WOUND FIELD – 1750 RPM – Totally Enclosed DC Motors Model B160 NEMA Model Number NEMA 4/12 enclosure with Start/ HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Stop, Run/Jog switches and Type Size Face without 7 VDC/1000 RPM Tachometer Speed potentiometer mounted on Tachometer Tachometer Kit enclosure front cover (mounted) Model B161S 1/4 B 413D FC 56C MOD1211700 MOD1211731 TAC 4001–00 Chassis for mounting in customer 1/2 B 420D FC 56C MOF1211700 MOF1211731 TAC 4001–00 supplied enclosure 3/4 B 428D FC 56C MOG1211700 MOG1211731 TAC 4001–00 Model B162 1 B 535D FC 56C MOH1211700 MOH1211731 TAC 4007–00 NEMA 4/12 enclosure for use Note: All motors are capable of 20:1 constant torque speed range. with a remote operator control Model B163 NEMA 4/12 enclosure with Start/ Stop, Run/Jog, Forward/Reverse switches and Speed Potentio- meter on enclosure front cover Model B165 NEMA 4/12 enclosure with torque control. Start/Stop and Forward/ Reverse switches and Torque Potentiometer on enclosure front DC Motors cover 1/2 to 2 Horsepower 180 VDC Armature – 200/100 VDC SHUNT WOUND FIELD – 1750 RPM – Totally Enclosed Model B168 NEMA Model Number Same features as Model 169 HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC described below except the front Type Size Face without 7 VDC/1000 RPM Tachometer panel mounted Speed Potentio- Tachometer Tachometer Kit meter trims the speed signal (mounted) when operated in the automatic mode. 1/2 B 420D FC 56C MOF2211700 MOF2211731 TAC 4001–00 Model B169 3/4 B 428D FC 56C MOG2211700 MOG2211731 TAC 4001–00 External isolated signal follower 1 G 146ATC FC 140TC MOH2210800 MOH2210831 TAC 4001–02 in NEMA 4/12 enclosure with B 535D FC 56C MOH2211800 MOH2211831 TAC 4007–01 Start/Stop and Auto/Manual G L182ACY NV 180C MOH2110100 MOH2110131 TAC 4002–03 switches mounted on enclosure 1-1/2 G 148ATC FC 140TC MOI2210800 MOI12210831 TAC 4004–02 front. Controls motor speed from G L186ACY NV 180C MOI2110100 MOI2110131 TAC 4002–03 either a grounded or ungrounded signal—4–20mA, 1–5mA, 0–10 B 636D FC 180C MOI2211400 MOI2211431 TAC 4001–15 VDC, 0–14 VDC, 0–100 VDC in 2 G 149ATC FC 140TC MOJ2210800 MOJ12210831 TAC 4004–02 auto mode, or from the speed B 646D FC 180C MOJ2211400 MOJ2211431 TAC 4001–15 potentiometer in manual mode. G L186ACY NV 180C MOJ2110100 MOJ2110131 TAC 4002–03 Note: All motors are capable of 20:1 constant torque speed range. Bronco II Bronco II 6 15 Bronco Spreads 6 10/21/99, 18.53 Bronco II Bronco II The Washdown Duty DC Motors Washdown Applications are specifically suited for tough Food Processing environments where washdown is Duty DC • Washdown is frequent essential to maintain cleanliness. These motors are selected to • Cleanliness is critical Motors function as a companion with the • Rugged, tough environment appropriate WASHDOWN DUTY BRONCO II D.C. Drive Controller. Features 8 standard Washdown Duty DC Motors • Epoxy Finished - FDA approved • Moisture Resistant Wire • 90 or 180 VDC Armature • Permanent Magnet Field • 1750 RPM • Totally Enclosed • Sealed and corrosion protected to meet the environments found in food and other industries demanding high levels of cleanliness. DC Motors – Washdown Duty 1/4 to 3/4 Horsepower 90 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed NEMA Model Number HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Chemical Processing Type Size Face without 7 VDC/1000 RPM Tachometer • Corrosive atmosphere Tachometer Tachometer Kit (mounted) • Frequently wet • Simple mounting 1/4 M 4622 NV 56C MOD6112010 N/A N/A 1/2 M 4660 NV 56C MOF6112010 N/A N/A 3/4 M 4680 NV 56C MOG6112010 N/A N/A Note: All motors are capable of 20:1 constant torque speed range. DC Motors – Washdown Duty 1/2 to 2 Horsepower 180 VDC Armature – PERMANENT MAGNET FIELD – 1750 RPM – Totally Enclosed NEMA Model Number HP Motor Frame Enclosure ‘C’ Motor Motor with 7 VDC Type Size Face without 7 VDC/1000 RPM Tachometer Tachometer Tachometer Kit Waste Water Treatment (mounted) • Wet environment 1/2 M 4660 NV 56C MOF7112010 N/A N/A • Compact size 3/4 M 4680 NV 56C MOG7112010 N/A N/A • Minimal maintenance 1 B 435P FC 56C MOH7211300 N/A N/A 1-1/2 B 536P FC 145C MOI7211300 N/A N/A 2 B 548P FC 145C MOJ7211300 N/A N/A Note: All motors are capable of 20:1 constant torque speed range. Bronco II Bronco II 16 5 Bronco Spreads 5 10/21/99, 18.52 Bronco II Bronco II Enclosed Models B160, B162, B163, B165, B168 & B169 Applications Dimensions Conveyors Conduit Knockout 1.500 2.000 Ş .875 2 Places • Simple, variable speed control • Forward or reverse direction • Compact and rugged for on 8.125 machine mounting 8.875 9.500 5.625 4.625 3.250 .250 .688 .313 2.500 5.000 .250 W x .375 L Slot 2 Places Take-up • Simple center winders Chassis Model B161S • Constant Torque Ş .250 4 Places 5.000 7.000 1.000 .313 1.000 .452 5.000 3.000 Mixers • Variable speed Dimensions are listed in inches • Rugged and industrially tough • NEMA 4/12 enclosures Bronco II Bronco II 4 17 Bronco Spreads 4 10/21/99, 18.52 Bronco II Bronco II Models B160, B163 & B165 Models B168 & B169 Washdown Duty Connection Features Jumper location A new standard in for model 165 Diagrams and adjustable speed Benefits DC Drives. Jumper location for models 160 & 163 Specifically designed for food 12 3 1 2 – Common processing and other industries 12 34 5 6 789 10 Process TB5 TB4 Follower + Current Input where the motor and control are Signal TB2 + Volts Input + – Input constantly exposed to high *Optional pressure washdown to maintain 12 34 5 6 789 10 Tachometer cleanliness. + – TB2 + – • Rugged 7V/1000 RPM Optional Tachometer • Reliable *Model • Versatile 160 Only 7V/1000 RPM • Accurate TB1 TB1 • Economically priced 76 5 4 3 2 1 76 5 4 3 2 1 • Listed F2 F1 A2 A1 L1 L2 Gnd F2 F1 A2 A1 L1 L2 Gnd – – • Listed for use in Canada F2 A2 – – F2 A2 F1 A1 The Bronco II Washdown Duty + + F1 A1 + + DC Drives convert single phase 115 or 230 VAC 115 or 230 VAC AC line voltages of either 115 of 50/60 Hz 50/60 Hz 230 VAC to variable DC for armature voltage speed control of permanent magnet or shunt wound DC motors from 1/4 to 2 HP. Models B161S & B162 Jumper Location for Jumper Location for Torque Control Operation Speed Control Operation Totally enclosed cast aluminum epoxy coated FDA approved white enclosure with gasketed cover and stainless steel captive screws meets NEMA 4X. 12 3 6 9 10 Stop Optional 2-Wire Start Proven Warner Electric Dependability TB2 Optional Start + – Tachometer • Full Wave power conversion circuit with 2 SCR’s and 3 + – Stop diodes with NEMA K configuration allows cooler motor 7V/1000 RPM operation. Start CW • IR compensation improves speed regulation in armature W Torque Control CW voltage feedback mode. Speed Adjust Control W 2K, 2W, 5% • Control relay with 3-wire start/stop circuit prevents Adjust CCW 2K, 2W, 5% automatic restart after power outage for increased safety. CCW TB1 (May be reconnected for line start operation if required.) 76 5 4 3 2 1 • Full two year warranty. F2 F1 A2 A1 L1 L2 Gnd – – F2 A2 F1 A1 + + 115 or 230 VAC 50/60 Hz Bronco II Bronco II 18 3 Bronco Spreads 3 10/21/99, 18.52 + – Bronco II Bronco II Replacement parts list for all models Check out these outstanding standard features Recommended Features of the Bronco II 160 Series from Warner Electric Motors and Controls... Spare Parts and Warner Electric Part Number Benefits Description Old New Speed/Torque Adjust Pot. 2K APT2026–00 224552-000 Start/Run/Stop Switch ASW3010–00 224554-000 Forward/Reverse Switch ASW1051–01 224579-001 Auto/Manual or Run/Jog Switch ASW1079–00 224551-000 Water Tight Boot (For all Switches) HMI 1103-00 224639-000 Water Tight Nut (For all Pots) HMI1012–00 224638-000 Fuse, 20 Amp PFU1010–07 104364-025 Isolation Follower Card BWC36015–00 – Power Module ATY4001–03 224544-001 PC Board Assembly SPD36006–00 – Service Service It is intended that the Bronco II should be serviced by replacing Jog at potentiometer speed Listed Field programmable jumpers major sub-assemblies. The Set your Bronco II speed Allow the Bronco II to be quickly Replacement Parts List lists all of Listed for use in Canada potentiometer at the desired modified to match available plant the sub-assemblies required to speed and you can jog the motor line voltage, select motor HP, and service Bronco II drives. It is Speed regulation allowing easy set up of your to select the feedback signal recommended that users keep Regulation by armature voltage machine process. required. these parts readily available to feedback or tachometer support the drive’s critical Field supply for shunt wound AC line protection fuse generator feedback (non- applications. field motors reversing models only). Fault protection...eliminates a For additional assistance or the Permanent magnet field or shunt costly replacement. name of your closest authorized Dual voltage input wound field motors...Bronco II is service center, contact Warner (115/230 VAC) Full wave power conversion the right one. Electric Motors and Controls circuit with 2 SCR’s and 3 Each model can be connected to customer service at Totally enclosed, cast diodes providing NEMA either of two line voltages 1/4, 1/2, 800-787-3532. aluminum enclosure meets Code K, DC armature supply 3/4 and 1HP motors @115VAC NEMA 4, NEMA 12 and input or 1, 1-1/2 and 2 HP motors Insures optimum motor NEMA 4X standards @ 230VAC. performance, cooler motor Incredibly rugged DC drives for operation and longer life. Circuit protection the most critical industrial IR compensation adjustment Transient voltage protection by environment–dust tight, oil tight MOV. Improves speed regulation in and water resistant. armature voltage feedback mode. Torque control Maximum and minimum Control relay with 3-wire speed adjustments Controls motor armature current start/stop circuit for applications requiring torque Establishes minimum and or tension control. Prevents automatic restart after maximum speeds. power outage for increased Local or remote operator Adjustable acceleration safety. (May be reconnected for control (1 to 5 seconds) line start operation if required.) Flexible, compact...fits where you Easy-to-set for smooth, linear want it. speed control. Open chassis unit availability For convenient mounting of one or several drives in your enclosure. Bronco II Bronco II 2 19 Bronco Spreads 2 10/21/99, 18.52 Bronco II Bronco II Contents Contents Features and Benefits . . . . . . . 2 Applications . . . . . . . . . . . . . . . 4 Specifications . . . . . . . . . . . . . 6 How to Order . . . . . . . . . . . . . . 9 Selection Information . . . . . . 10 Options . . . . . . . . . . . . . . . . . 11 Remote Operator Stations . . . . . . . . . . . . . . . . . 12 Isolation Transformers . . . . . 12 Standard DC Motors . . . . . . . 13 Washdown Duty DC Motors . . . . . . . . . . . . . . . 16 Dimensions . . . . . . . . . . . . . . 17 Connection Diagrams . . . . . . 18 Recommended Spare Parts . . . . . . . . . . . . . . . . . . . 19 Service . . . . . . . . . . . . . . . . . 19 Bronco II Bronco II 20 1 Bronco Spreads 1 10/21/99, 18.51 ADDITIONAL WARNER ELECTRIC DC DRIVES & CONTROLS A Total Commitment Through Distribution • Throughout the North American Conti- • An extention of the commitment to product nent distributors provide one stop product service is carried to each and every customer availability and expertise through the dedicated distributor network. • A carefully oriented plan is made with each • Each Distributor is a Market specialist to meet local and immediate needs. distrubutor to insure optimum coverage and service for each market area. QUADRALINE 7000 DC Drives SE2000 DC Drives • Literally thousands of sales and service This non-regenerative DC drive is designed to control Designed for full wave, regenerative applications, the personnel form the total team commitment for shunt wound or permanent magnetic field DC motors Quadraline 7000 is designed for either permanent magnet product and sales assurance. from ¼ to 5 HP. It offers isolated 4-20mA or 0-10 VDC or wound feild DC motors from ¼ to 5 HP. It features control signal, tachometer generator feedback, circuit fullwave 4-quadrant operation, seven selectable perfor- protection, diagnostic capabilities, control relay, torque mance features, electronic reversing and seven control and slope control, and overcurrent protection. Jumper adjustments, positioning accuracy. Chassis or NEMA 4/12 selectable to program drives for specified motor or enclosures available and UL listed. application. Horsepower range 115 VAC to 230 VAC. Open chassis available and UL listed. M4000 Digital 3-Phase DC Drives DS9000 Digital Drive Speed Controller The M4000 Series Digital 3-Phase DC Drive is a The DS9000 Digital Speed Controller features long term programmable, microprocessor based variable speed DC speed accuracy, control and stability. It offers 16-bit drive. It allows keypad control of each parameter. Digital microprocessor based, AC or DC drive control, ± .01% YOUR DISTRIBUTOR IS: readout provides on-line monitoring of drive operation. accuracy, digital master or follower, analog or digital Ideal for many drive applications including wire and input, and two selectable sets of programmable param- cable, packaging/converting, machinery and material eters. Front panel controls include a 4-digit LED readout, handling. Improved circuit board technology has added keypad controls and four LED status indicators. standard features, including serial communications and a field-weakening controller for constant power and extended speed range applications. *Contact Warner Electric for information on our complete line of AC drives Bronco II Coverall 2 10/21/99, 18.49 SUPPORTED BY DANA CORPORATION WARNER ELECTRIC The Warner Electric Motors and Controls Division of Dana Corporation is a global leader in the engineer- ing and manufacturing of motor and control products for industrial applications. All Warner Electric products and services are backed by highly specialized engineers and service people who can help solve your production challenges. Warner Electric’s capabilities and products have improved operations for hundreds of companies around the world. ® Warner Electric stepper motors and controls, servo motors and controls, voltage conditioning products, engineered systems, and AC/DC drives are available worldwide through an extensive authorized distribu- Bronco II tor network. These distributors provide convenient service by offering technical support, replacement 160 Series DC Drives parts, and literature, as well as an extensive inventory of off-the-shelf models for the fastest possible delivery and service. Call your nearest distributor for ordering and application information. IN U.S.A. AND CANADA WARNER ELECTRIC MOTORS AND CONTROLS DIVISION Sales: 734-669-4700 Customer Service: 800-787-3532 Product Application: 800-787-3532 Product Literature Request: 800-787-3532 Fax: 800-766-6366 or 860-589-2136 Web Site: www.warnernet.com SERVO CONTROLS STEPPER CONTROLS VOLTAGE CONDITIONING ENGINEERED SYSTEMS AC/DC DRIVES WARNER ELECTRIC MOTORS AND CONTROLS DIVISION Division Office Bristol Plant Systems Center International - Europe 640 Avis Drive, Suite 200 383 Middle Street 13500-J South Point Blvd. Lausanne, Switzerland Ann Arbor, MI 48108 Bristol, CT 06010 Charlotte, NC 28273 La Pierreire CH-1029 Villars-Ste-Croix, Switzerland ©1999 Warner Electric Division C3004 9/99 Printed in U.S.A. Bronco II Coverall 1 10/21/99, 18.47