G9 ASD LOW VOLTAGE DRIVE G9 ASD A POwErful DrIvE SOlutION The G9 low voltage adjustable speed drive is the most advanced, severe duty drive ever offered by Toshiba. Designed with the end-user in mind, this drive combines a rugged, proven power platform with the latest in power devices and an advanced micro-processor to provide users with a smarter, stronger, more reliable drive with flexible application control. Powerful Performance separates the G9 from the competition. This drive offers one of the toughest overload ratings in the industry. On ratings up to 100 HP at 460 V and 50 HP at 230 V, the G9 provides a continuous overload rating of 115% of its full-load amp and 150% for up to two minutes. Above these frames, the drive is rated for 110% of its full-load amp rating for continuous operation and 150% for up to one minute. Superior Control allows the user ultimate flexibility. The G9 can operate using open or closed-loop vector control volts/ hertz patterns. Toshiba’s advanced vector-control algorithm offers speed regulation of 0.1% sensorless and 0.02% with motor encoder feedback. While operating in the feedback vector control mode, the G9 can generate 100% torque at zero- speed to hold the shaft stationary while the motor is stopped. The G9 drive also offers advanced torque control operation with high torque accuracy and the ability to switch on-the-fly between speed and torque modes. ADvANcED fEAturES fOr MAXIMuM DrIvE PErfOrMANcE f Plain-English LED/LCD Interface Startup Wizard allow for quick, user-friendly programming and easy modification of the expanded parameter set. The keypad is able to store parameter sets which permit the user to set up multiple drives using these saved parameters. In addition, a built-in fault-logging chip records faults in the keypad memory. These records contain time and date stamps as well as detailed information about operation at the time of the fault f My Function, Toshiba’s proprietary programming feature, allows the user to utilize logic-type programming without the expense of a micro PLC. The user is given access to read all analog and digital inputs and outputs, as well as the ability to monitor and perform data comparisons. When programmed in a user-defined logic sequence, the use of this data will allow a higher level of process control not normally seen in an adjustable speed drive. These functions, along with timers, counters, and comparators, allow the G9 to perform tasks above and beyond simply running a motor f Eight Digital Inputs & Three Digital Outputs are an integral part of the G9’s versatility. Each of these inputs/outputs can be programmed to any 1 of more than 60 possible functions. When used in conjunction with My Function programming, the capabilities of these terminals are virtually limitless. Additionally, the G9 is setting a new industry standard by providing an isolated analog input (4 to 20 mA) on its standard terminal strip. f A Built-In Proportional/Integral/Derivative (PID) Control Algorithm provides regulation of critical processes. High and low speed limits, deviation limits, online switching, and a built-in sleep function are included to enhance the flexibility and reliability of PID process control ® f Toshiba’s Proprietary Windows -Based ASD Pro Software is available at no additional cost. This easy- to-use software is designed to provide a full range of programming and monitoring tools for the G9. ASD Pro offers trending and logging features that allow the user to save and transfer parameters and export data and graphs to an electronic file. Parameter groups and trending data can be easily converted into spreadsheets or graphs for field and validation reports. ASD Pro Main Control Screen ASD Pro Real-Time Monitoring Screen cOMMuNIcAtION OPtIONS The G9 drive offers a wide array of easily installed option boards. These boards allow the user to communicate with a wide variety of systems. Options include: • DeviceNet • Profibus DP • Ethernet/IPModbus • TCP/IP • ProfinetIO OthEr SPEcIAl fEAturES ADDItIONAl OPtIONS The G9 includes several top-of-the-line features as Toshiba's G9 can be customized with additional options to standard. The list includes: best suit a user's specific needs. These options include: • Extended Terminal Cards • Dynamic Braking Transistor • Encoder Feedback Cards • UL Type-1/NEMA 1 Enclosure • 120 VAC Discrete Inputs • 100 KAIC or 200 KAIC Rating • AC Line & Load Reactors • UL Listed & Labeled • DV/DT Long-Lead Filters • NEC 2005 Motor Overload Retention • Harmonic Filters (No External Motor Overloads Required) • Remote-Mountable VFD Keypads G9 ASD A lOOK INSIDE thE G9 High Visibility LED • Stackable Option Display Cards Available • Parameter Storage Available in Rotary Encoder Removable EOI • Built-In Real-Time Clock Discrete Input & • Backlit Character Output Status Display for Monitoring & Programming Single Retaining Screw for Easy • Eight Programmable Terminal Board Discrete Inputs Removal • 24 VDC Input for External Control Selectable Voltage Power or Current Analog Output • NEMA 1 Conduit Box Isolated Voltage or Current Input • One Form-C & Two Form-A Programmable Half/Full Duplex RS485 Relays • One Isolated Voltage or Current Input POtENtIAl APPlIcAtIONS APPlIcABlE INDuStrIES • Punch Presses • Rolling Mills • Slurry Pumps • Manufacturing • Quarry • Grinders • Winders/ • Chippers • Mining • Metal • Shakers Unwinders • CNC Milling • Service/Repair • Timber • Looms • Screw Conveyors Machines • Oilfield • Cupping Presses • Mixers • Crushers G9 ASD DIMENSIONS HP FLA Model Drawing Height Width Depth A 0.75 3.5 VT130G9U2010 1 4.2 VT130G9U2015 11.2 5.2 6.1 2 6.9 VT130G9U2025 3 10 VT130G9U2035 12.4 6.1 6.6 5 15.2 VT130G9U2055 Figure 1 7.5 23.8 VT130G9U2080 15 6.9 6.6 C B 10 28.6 VT130G9U2110 15.1 8.3 7.6 Figure 1 230 V 15 46.8 VT130G9U2160 19.3 9.1 7.6 20 57.2 VT130G9U2220 25 76 VT130G9U2270 25.9 11.1 13.2 30 90 VT130G9U2330 40 104 VT130G9U2400 Figure 2 33.1 14.3 15 50 152 VT130G9U2500 60 176 VT130G9U2600 75 221 VT130G9U2750 51.7 14.6 17.6 Figure 3 100 285 VT130G9U210K 53.1 14.8 17.6 A HP FLA Model Drawing Height Width Depth 1 2.7 VT130G9U4015 2 3.6 VT130G9U4025 11.2 5.2 6.1 3 5 VT130G9U4035 5 9.1 VT130G9U4055 12.4 6.1 6.6 7.5 12.4 VT130G9U4080 Figure 1 C B 15 6.9 6.6 10 15.3 VT130G9U4110 Figure 2 15 24 VT130G9U4160 15.1 8.3 7.6 20 28.6 VT130G9U4220 19.3 9.1 7.6 25 35.7 VT130G9U4270 30 42 VT130G9U4330 25.9 11.1 13.2 460 V 40 57.2 VT130G9U4400 30.8 11.1 14.3 50 68.5 VT130G9U4500 Figure 2 60 81.5 VT130G9U4600 75 96 VT130G9U4750 36.1 14.3 15.3 100 124 VT130G9U410K 125 179 VT130G9U412K 51.7 14.6 17.6 150 215 VT130G9U415K 53.2 15.7 17.6 200 259 VT130G9U420K 63.1 15 17.6 Figure 3 A 250 314 VT130G9U425K 68.5 18.9 17.6 300 387 VT130G9U430K 70 25.6 17.6 350 427 VT130G9U435K C B Figure 3 G9 ASD MODEL RANGE 1 to 100 HP 1 to 350 HP Voltage Rating 200 to 240 V 380 to 480 V Input Voltage Tolerance ±10% Voltage Regulation Main Circuit Voltage Feedback Control (Automatic Regulation, Fixed, & Control Off Selections) PWM Carrier Frequency Adjustable 0.5 to 15 kHz (ASD Specific, Consult Factory) Control System Sinusodial PWM Open-Loop Vector, Closed-Loop Vector, Constant Torque, Variable Torque, Automatic Torque Boost, Manual Torque Boost, & V/f Pattern 5-Point V/f Custom Curve Setting 115% Continuous, 150% for Two Minutes (≤ 100 HP/480 V); Overload Current Rating 110% Continuous, & 150% for One Minute (> 100 HP/480 V) Frequency Setting Rotary Encoder Integrated into EOI, 0 to 10 V, 10 V, 4 to 20 mA, Binary Input, & Motorized Potentiometer Input Frequency Precision Analog Input 0.2% of Maximum Output Frequency; Digital Input 0.01% of Maximum Output Frequency Output Frequency Range 0 to 299 Hz Closed Loop (Up to 0.01%, 1000:1 Speed Range); Speed Regulation Open Loop (Up to 0.1%, 60:1 Speed Range) Discrete Input Terminals Eight Discrete Input Terminals Programmable to 67 Functions; Number of Terminals may be Increased Using Optional Hardware Analog Inputs Three: One 0 to 20 mA or 0 to 10 VDC Isoloated Input, One 0 to 10 VDC Input, & One ±10 VDC Input Discrete Output Contacts Three Programmable to 84 Different Functions: Two Form-A Contacts & One Form-C Contact Analog Outputs Two: One Programmable 4 to 20 mA or 0 to 10 V & One 4 to 20 mA Output Control Board Communication Ports Two-Wire/Four-Wire RS485 Power Terminals Input (L1, L2, L3); Output (T1, T2, T3); DCL (PO,PA); DBR (PA,PB); DC BUS (PA, PC) Proportional Gain, Integral Gain, Feedback Settings Upper/Lower Deviation Limits, Feedback Source Delay Filter, & Set-Point Control (PID) Feedback Settings Differential Gain Retry User-Set Number of Retries for Automatic System Restart After Trip Restart Able to Smoothly Catch Freewheeling Motor (Bidirectional) Operating Temperature: -10° to 40°C, 14° to 104°F; Ambient Humidity: 95% Non-Condensing Enclosure Type NEMA 1 Enclosure Type Standards/Compliances UL-Approved & American Recovery & Reinvestment Act Compliant (ARRA) ELECTRONIC OPERATOR INTERFACE (EOI) LCD (Liquid Crystal Display) Plain-English Back-Lit Display LED (Light Emitting Diode) Seven-Segment Display LED Indicators Run (Red), Stop (Green), Local/Remote (Green), & DC Bus Charge Indicator (Red) Keys Local/Remote, ESC, Run, Mode, & Stop/Reset Rotary Encoder Encoder with Integrated Enter Key to View/Change Parameter Settings Main Display Shows Two Monitored Items; Monitoring Selectable from: Output Current, DC Voltage, Output Voltage, Run Time, Comp. Frequency, PID Feedback, Motor Overload, Motor Load, ASD Load, Input Power, Output Power, RR Input, VI/II input, RX Input, RX2 Input, & AM/FM Output Completely Configurable Along with Scaling Factor Multiplier; Display Units Display Selectable Between Amps or Percentage of FLA; Voltage Display Selectable Between Volts or Percentage of FLA G9 ASD LOW VOLTAGE DRIVE TOSHIBA INDUSTRIAL PRODUCTS: • Adjustable Speed Drives • Motors • Motor Controls • Instrumentation & PLCs • Uninterruptible Power Systems www.toshiba.com/ind © 2011 Toshiba International Corporation • Industrial Division • 13131 West Little York Road • Houston, Texas 77041 USA • Tel +713-466-0277 US 1-800-231-1412 • Rev. 110407W