SECO MCS2035

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Details

Part Number MCS2035
Manufacturer SECO
Category Actuators
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Lead Time Request Quote

Description

Seco MCS2035 Actuator. Intermediate control with power supply for on-off, emergency stop, jog, run, and remote control functions | Readout display for positional feedback

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Our Process

Our Process: Preparation
Preparation

Once you accept your quote and confirm your order, we prepare by retrieving related parts and components from our inventory. Anything we do not currently have in stock is sourced.

Our Process: Receiving
Receiving

Upon receipt, all parts are visually inspected for damage and then photographed to document their condition. Parts acquired from vendors must meet our quality standards.

Our Process: Initial Testing
Initial Testing

Industrial computer boards and other parts we are equipped to evaluate are tested to verify functionality and discover possible damage.

Our Process: Refurbishment
Refurbishment

Industrial computer boards have all components with low MTBF numbers (such as capacitors and connectors) replaced and are washed in our PCB cleaner to remove dust and grime.

Our Process: Repair
Repair

Industrial computer boards are fully diagnosed and repaired by our engineers. Logs of the problems encountered and solutions implemented are recorded.

Our Process: Final Testing
Final Testing

Industrial computer boards have all I/O connections rigorously tested to ensure that everything is working properly before the board is certified as ready to ship.

Our Process: Shipping
Shipping

After photos are taken to document the exterior condition of the part, it is packaged and sent to the customer. ESD-safe materials are used to protect sensitive equipment on its journey.

Who We Are

Industrial Trading is a website of GID Industrial, an ISO 9001:2015-certified company that has specialized in servicing industrial computer boards and providing other industrial products for sectors including manufacturing, defense, aerospace, entertainment, healthcare, and more by utilizing our combined skills and vast international network of trusted suppliers since our founding in 2015.

Do you need a MCS2035? We can help you find it at a competitive price!

Features

  • 115 VAC or 230 VAC input
  • 24 VDC output to Electrak 100 actuators
  • 8 amps output continuous
  • Accepts switch/inputs
  • Compatible with programmable controllers and Warner Electric Photoscanners
  • Cover mounted membrane switches with LED indicator lights for extend retract, jog, run and remote control
  • Dynamic braking
  • Emergency stop/off pushbutton remains in position when activated
  • Internal jumper for automatic return from end of stroke in run mode
  • NEMA 1 enclosure
  • Output current loop (0-20 or 4-20 mA) for use with a remote meter
  • Percent of full stroke meter
  • Power on indicator
  • Provisions for 2 external limit switches or integral actuator limit switches
  • Receives potentiometer feedback from Electrak 100 actuators

Datasheet

Download "Seco-MCS-2035-Actuator-datasheet1-790439719.pdf" (3338 KiB)

Extracted Text

® Electrak Actuators and Controls Trouble-free, reliable linear motion control. Design leadership . . . Warner Linear pioneered the development of ball bearing screw actuators for NC machine tools and jet aircraft landing gears, wing flap control, wing sweeps, thrust reversers . . . all the way to the docking platform and manipulator arm on the space shuttle. The first generation of general purpose actuators were developed for remote, pushbutton control of accessory drives on garden tractors and automated farm equipment. The industrial actuators presented in this catalog represent proven design concepts that you’ll find in all the Electrak series . . . from the light load, mini-actuator to the high performance Electrak 205, capable of handling loads up to 1500* pounds with up to 10 times more life than any previously available actuator. Electrak . . . rugged, reliable, remote linear motion control with the push of a button. * Contact the factory for applications with loads exceeding 1000 pounds. © 2000 Warner Electric, Inc. Contents Features and Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Electrak Specifications Electrak 050. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Electrak 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13 Electrak 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 Electrak 1 Long Life . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17 Electrak 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19 Electrak 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21 Electrak 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23 Electrak 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25 Electrak 205. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27 Actuator Control Specifications Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Remote Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 DE14 and DF14 series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 MCS-2005/MCS-2006. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 MCS-2007/MCS-2008. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 MCS-2015 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 MCS-2025 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 MCS-2035 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 MCS-2041/MCS-2042. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 MCS-2051/MCS-2052. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Control Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-36 Design Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 37-38 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40 Application Data Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 1 Features and Benefits Electrak design styles Dependable operation Efficient operation Electrak actuators are available in load Warner linear actuators are comprised of ranges from 25 to 1500 pounds, stroke a combination electric motor, gear train lengths from 2 to 24 inches and and drive screw. The direct conversion of operating voltages of 12 and 24 VDC electric to mechanical energy results in and 115 and 230 VAC. Individual models effective, economical linear motion. offer additional features to meet a variety Completely self-contained and sealed of design needs. Electrak actuators require minimal installation hardware and wiring, and eliminate the need for periodic Electrak E050 series maintenance and adjustment. The Electrak 050 is the new quiet, low cost DC actuator that can push or pull Superb holding power up to 112 lb. Available in 12 or 24 VDC models with built in limit switches and Electrak actuators operate equally well stroke lengths to 8 inches. A control with under tension or compression loads. They hand held pendant is available for 115 will hold a load indefinitely without power, VAC applications. Easy wiring and can be directly interfaced to a programmable controller or other Control leads are safely and easily wired. electronic control device. See specific model descriptions for Electrak E150 series details. The Electrak 150 actuator is a lightweight, low cost actuator with a load rating up to 450 lb. Available in 12, 24, Compact design Compression or 36 VDC models and a control with An Electrak actuator with a four inch Load pendant is available for 115 VAC stroke length can produce 1500* pounds operation. Stroke lengths to 16 inches of force from a 12" package. Electrak 1 and optional adjustable end of stroke series actuators fit small areas with limit switches or feedback potentiometer. package lengths as short as six inches. Note: Max stroke for pot unit is 14". Maintenance-free Tension Electrak series Load Since all adjustments and lubrication are The rest of the Electrak family includes made during assembly, no maintenance is compact models with load ranges required or recommended. Consistent, beginning at 25 pounds up to heavy duty repeatable performance is provided for the actuators with load capability up to entire lifetime of the actuator. 1500* pounds. There are AC and DC models and also controls to enable the Bidirectional 24 VDC actuators to operate on 115 VAC. Electrak actuators can push and pull loads ranging from one pound to 3/4* of a ton, and can extend up to twenty-four inches. With MCS-2000 series controls, you can create the actuator control system to meet your particular motion control requirements. * Contact the factory for applications with loads exceeding 1000 pounds. 2 Rugged and reliable Versatile Housing gaskets and seals Electrak actuators incorporate strong, high Motors used on Warner linear actuators Completely gasketed housing and quality components to assure trouble-free utilize thermal switches in their windings to motor safely seals wires and internal service. Rugged spur gearing, aircraft shut the actuator off in case of components from dirt, dust and water, quality lubricants and high performance overheating. Reset is automatic after the making most Electrak actuators equally motors provide the maximum life and motor has cooled. A standard overload suited for outdoor as well as in-plant value for the user. Gasketed and sealed clutch automatically ratchets if the load is applications. throughout for maximum protection. too great or at the end of a stroke. Again, Stainless steel or aluminum extension reset is automatic upon load reduction or Low cost, trouble free, tubes prevent corrosion. Cover tube direction reversal. With their compact size, electric control stiffeners increase load support. Thermal Warner linear actuators can be located in overload switch protects motors. confined areas, yet will move loads from Electric actuation for fast, responsive, 25 to 1500* pounds. Linear actuators will remote control without complex, hold their loads with no power draw. troublesome and expensive hydraulic Energy efficient Stroke lengths of 1 to 24 inches are or pneumatic components. Electric control offers clean, smooth linear available and speeds are as high as two motion without fluids, plumbing or other inches per second. Weatherproofing expensive components. Electrak actuators makes these actuators ideal for use on require power only when in motion and no outdoor equipment. Actuators are easy to power when stationary. apply and easy to install and offer advantages over mechanical and hydraulic Lead screw drive system systems in many linear motion applications. They are self-contained, Acme screw rugged, and durable, making them ideal for almost any lift, push, or pull application. Easy Installation Actuators are quickly and easily mounted Controls are available to allow all of the 24 by several methods. VDC actuators to operate on 115 VAC. The Electrak 050 and 150 have controls with hand held pendants for operating the Ball bearing actuators. The Electrak 1, 2, 5, 10, 100 screw and 205 have controls ranging from power supplies to enclosures with Electrak 1, 2, 050 and 150 models feature membrane switches for actuator operation acme screws which will not backdrive and a feedback display on the cover to when the power is off. Electrak 5, 10, 100 illustrate position of the actuator. and 205 series actuators are equipped • Clevis pin with highly efficient and accurate Warner Two parallel clevis pins provide easy Linear ball bearing screws. A load holding installation for Electrak model 1, 2, 5, brake keeps the load in position when 10, 050 and 150 actuators to power is off. a fixed member. • Swivel rod end This mounting provides greater freedom for attaching the load. It is standard on the Electrak 100 and 205 models and attaches to the extension tube. • Adjustable mounting bracket The Electrak 100 is mounted by a * Contact the factory for applications crosshole on the extension tube and with loads exceeding 1000 pounds. a bracket that can be easily positioned where needed on the cover tube. 3 Features and Benefits Electrak E050 series The Electrak E050 actuator is the new Both extend and retract end of Integral seal prevents compact, quiet, low priced actuator stroke limit switches are rated moisture and to control the motor directly suitable for a variety of markets and contaminants from Built in overload clutch applications. This feature packed entering around for protection during extension tube actuator has a very short retracted mid-stroke overloads length for applications where space Front and rear is a premium: clevis mount • It is designed to be quiet for medical for ease of or office applications. installation Gears are • It has built in limit switches for end of designed to stroke protection and a clutch for mid provide quiet operation stroke protection. • The colors are molded into the plastic to both eliminate the need for paint 12 or 24 and touchup of scratches. Optional potentiometer Stainless steel extension VDC motor driven directly off lead • The actuator has a breather tube in tube for corrosion screw for reduced lash the wiring harness to allow the resistance, long life and higher accuracy actuator to operate without drawing water through the seals on the cover tube. Built in anti-rotation eliminates the need to resolve restraining torque externally • It is available with a control and pendant for one or two actuators. The entire actuator has been designed All plastic housing for ease of installation, light weight, quiet provides IP56 operation, no maintenance and low cost. protection standard, no need for paint Electrak E150 series Limit switches are also designed to provide full The Electrak 150 is the first of a new independent adjustment series of low priced, quiet actuators with The optional potentiometer provides of both the extend and different load and speed ranges. feedback for positioning applications retract stroke lengths Take time to look through the cutaway Zinc die casting for drawing to see what makes this actuator front and rear adapter Lightweight plastic housing different. The optional limit switches are (corrosion resistant) of recyclable material designed to operate with fewer parts. The plastic cover is designed to be recyclable. Anti-rotation is built The actuator has a breather tube in the into the extension tube wiring harness to allow the actuator to Available with operate without drawing water through CE marking Stainless steel extension tube the seals on the cover tube. The colors Speeds to are molded into the plastic to both 2.8"/second Aluminum cover tube for eliminate the need for paint and touchup corrosion resistance and Available in of scratches. The anodized aluminum protection of the screw 12, 24, 36 cover tube is corrosion resistant and also VDC versions hides scratches. The extension tube is Strokes to stainless steel and the front and rear 16 inches adapters are zinc die castings for Loads to corrosion resistance. All of the thrust is 450 lbs. resolved through the screw with the plastic housing providing environmental Quiet operation for applications protection but carrying no load. The entire that are noise actuator has been created for ease of sensitive installation, quiet operation, no maintenance, light weight, and low cost. IP-56 rated for outdoor use 4 An inside look at the Electrak 205 . . . Swivel rod end This top of the line actuator features a ball bearing Stainless steel extension tube lead screw for maximum reliability, accuracy and protects against corrosion long life. It has an operating load capacity of 500, 1000 or 1500* pounds. See the Selection Guide Ball bearing screws provide high and specification pages for features and efficiency and positioning accuracy performance characteristics of the entire line of Electrak models. Aircraft quality lubricants – grease fitting for easy lubrication of thrust bearings Wipers and O-rings for double protection Metal spur gears offer against contaminants strength and durability Cover tube stiffeners for smooth extension and increased load support Potentiometer assures accurate, consistent positioning feedback Tube mounting – optional Sealed housing and motor protects wiring and internal components Spring set anti-coast and load holding brake Rear clevis for pin-to-pin mounting Thermal overloads in windings protect the motor Independently adjustable limit switches provide automatic Easy-to-wire control leads shut-off within preset ranges with two cable entrances The Electrak family of linear actuators . . . Control features Warner Linear offers a choice Mini-actuator with feedback General purpose industrial 1 10 in actuator controls. for accurate positioning. DC actuator. Whether you plan to operate from a Mini-actuator with long simple pushbutton or a programmable life limit switches. controller, the MCS-2000 series controls make your system design easy to install and simple to operate. They are housed in rugged NEMA 1 enclosures, and feature Heavy duty, positional Economical, general 2 100 dynamic braking (DC actuators only), feedback DC actuator purpose, medium duty emergency stop/off pushbutton, power on for most industrial DC actuator. indicator, and percent of stroke meter (for applications feedback actuators only) for precise position feedback. Multiple step positioning is available for easy integration with programmable controller systems and integral limit switches for automatic control General purpose heavy High load, long life, rugged of extend-retract cycles. All MCS-2000 5 205 duty AC actuator. design industrial actuator series controls are PC compatible and with load holding feature easy-to-use terminal strips for brake and input and output wiring. positioning feedback. * Contact the factory for applications with loads exceeding 1000 pounds. 5 Applications The variety of load ranges, sizes, and voltages of the Electrak actuators provides for a wide range of applications from boats to sweepers to van to exercise equipment to diverting products on conveyor lines. Some of the advantages of electric actuators are: • Compact and self contained, no hoses, filters, accumulators, dryers • Maintenance free operation • Adjustable strokes on some models for Floor Sweeper/Scrubber changing applications Electrak actuators apply the downforce on the squeegee to pick up the water • Environmentally friendly, no hydraulic during cleaning. leaks • Easy to install, usually just 2 wires to operate • New E050 quiet enough for office environments • Some models with feedback for positioning control • Holds load with power removed • All DC models suitable for washdown Barrier and Swing gates applications Electrak self-contained, weatherproof actuators improve the reliability of various gate styles by replacing complex operating mechanisms. No separate Towing hitch motor, gearbox, belt, limit An actuator attached to a tow bar switches, belts or chains to provides effortless raising and slip or break. lowering of even the heaviest load for quick alignment and hitching. Power boats and sailing crafts Sailboat applications include boom control when raising or lowering the mainsail and downhaul control. Actuators are useful for raising and lowering hatch covers and operating windows and positioning seats all with push-button ease. Actuators are available with CE listing. Lift tables Electrak actuators work just as well on elevator platform or scissor lift tables. The materials can be raised and lowered to reach any required height and the load is held in position even when the power is off. 6 Transmission shift Actuators provide “shift by wire” instead of cumbersome mechanical linkages, binding cables or messy hydraulics. Feedback, built into the actuator, can be used to make multiple step points or shift positions. Bus and van doors Compact actuators fit above doors and open or close with the flick of a switch. Actuators are also used to lower stairs and extend flashing “STOP” signs on school buses. Wheelchair lift Actuators are used for wheelchair lifts, positioning and locking as well as for parking brake engagement and opening and closing doors and vents. With infra-red remote Conveyor gate diverter controls, doors and lifts can be operated as An Electrak actuator extends the the wheelchair approaches the van providing conveyor gate to route boxes to the increased security and weather protection. desired work station. Easily interfaced with Warner Electric Photoscanners or other electrical switching devices. Sprayer booms and heads The load limiting clutch prevents damage to the actuator or equipment when extending or retracting the spray booms. Sprayer nozzles can be precisely positioned. Wheelchair Actuators are used to tilt and recline the wheelchair and also to raise and lower each leg support. 7 Selection Selection procedure Quick Reference Guide Step 1. Determine load/speed Select the actuator which has the optimum load and extension E050 E150 speed best suited for your Speed vs. Load application. See the following specification pages. Step 2. Compare life and duty cycle Life vs. Load Compare actuator performance based on life vs. load and duty cycle vs. load curves provided for each Current Draw vs. Load Electrak actuator. Step 3. Select length Choose the desired stroke length from the Quick Selection Guide on pages 8-9 Duty Cycle vs. Load or from the Electrak Input 12, 24, 36 VDC, specifications pages 10-27. Voltage 12, 24 VDC 115 VAC Load 25, 110, Step 4. Verify design Capacity (lbs.) 50, 112 225, 450 considerations Duty Cycle. At full load capacity, Stroke Length 1, 2, 4, 6, 8, all Electrak actuators have a (inches) 2, 4, 6, 8 10, 12, 14, 16 25% duty cycle. Duty cycle is the Type of Acme Acme amount of “on time” vs. “cooling time.” For example, the 25% Lead Screw screw screw duty cycle actuator will run 15 seconds and needs 45 seconds rest for a 1 minute total cycle time. Duty Cycle at Full Load 25% 25% Side loading and shock loading restrictions. Side loading the Load Limiting Clutch Yes No actuator impairs actuator performance and will dramatically reduce life. Side loading and cantilever mounting should always Limit Fixed end of Optional adjustable be eliminated through proper machine design practices. Switches Stroke Standard end of stroke Although actuators can withstand slight shock loads, it is recommended that shock loading be avoided as much as Feedback Optional Potentiometer Optional Potentiometer possible. Motor Overload Mounting. Basically, two mounting styles are available. Be sure Protection Yes Yes that the selected actuator’s mounting configuration is adaptive Restraining None - None - to the application. Torque (max) internally restrained internally restrained Step 5. Select control Environment IP56 IP56 Designed for use with Electrak actuators, the MCS-2000 series controls are available with all the features from simple on-off Standard Control DE14-1E DF14-1F controls with basic extend/retract functions, or complete - controls 1 actuator - controls 1 actuator controls with membrane control function switches and an LCD digital display for accurate positioning readout. See page 28 for control selection. Optional Control(s) DE14-2E DF14-2F - controls 2 actuators - controls 2 actuators * Consult customer service 8 1 2 5 10 100 205 With limit With feedback switches potentiometer Long life 12VDC 12VDC 12VDC 115VAC 12VDC 115VAC 24VDC 24VDC 24VDC 12VDC 230VAC 24VDC 24VDC 230VAC 25 25 25 500 500 500 500 75 75 75 250 1000, 1500* 1000, 1500* 1000, 1500* 1000, 1500* 4, 8, 12 4, 8, 12, 4, 8, 12, 4, 8, 12, 4, 8, 12 2, 4, 6 2, 4, 6 2, 4, 6 18*, 24* 18, 24 18*, 24* 18, 24 18, 24 Acme Acme Acme Acme Ball bearing Ball bearing Ball bearing Ball bearing screw screw screw screw screw screw screw screw 25% 25% 25% 25% 25% 25% 25% 25% No No No Yes Yes Yes Yes No Only with Fixed MCS-2007 control Fixed No No No Adjustable Adjustable No Potentiometer No No No No Potentiometer Potentiometer Yes Yes Yes Yes Yes Yes Yes Yes 20 lb. in. 20 lb.in. 20 lb.in 100 lb.in. 100 lb. in. 100 lb. in. 100 lb.in. 100 lb.in. Washdown Washdown Washdown Washdown Oily, damp, dirty. Washdown Washdown Oily, damp, dirty. 96 hour 96 hour 96 hour 96 hour Outdoors with drip 96 hour 96 hour Outdoors with drip salt spray salt spray salt spray salt spray shield over motor salt spray salt spray shield over motor & proper grounding & proper grounding & ground fault & ground fault protection protection MCS-2005 (115VAC) MCS-2007 (115VAC) MCS-2005 (115VAC) 6932-101-054 MCS-2041 (115VAC) MCS-2025 MCS-2035 MCS-2051 (115VAC) MCS-2006 (230VAC) MCS-2008 (230VAC) MCS-2006 (230VAC) MCS-2042 (230VAC) MCS-2052 (230VAC) MCS-2015 Relay supplied MCS-2015 MCS-2015 MCS-2025 by customer MCS-2025 * Consult customer service 9 Electrak E050 12 and 24 VDC 30, 60, 112 lb. load capacities Features • Short retracted length • Low cost • Quiet operation • IP-56 rated for outdoor use • Durable, lightweight, corrosion resistant plastic housing • Available DC voltages: 12 or 24 • Estimated life at rated load is 40,000 cycles minimum Compact, low cost plastic housing Specifications The Electrak E050 actuator is the new compact, quiet, low priced actuator DE12-17W41-XX DE12-17W42-XX DE12-17W44-XX suitable for a variety of markets and Dynamic load 112 lbs. max. 60 lbs. max. 30 lbs. max. applications. This feature packed actuator Static load 224 lbs. max. 120 lbs. max. 60 lbs. max. has a very short retracted length for Speed .48"/sec. @ no load .95"/sec. @ no load 1.9"/sec. @ no load applications where space is a premium: .37"/sec. @ 112 lbs. .72"/sec. @ 60 lbs. 1.45"/sec. @ 30 lbs. • It is designed to be quiet for medical or End play 0.060" max. 0.060" max. 0.060" max. less clevis less clevis less clevis office applications. Restraining torque Restrained internally • It has built in limit switches for end of Input voltage 12 or 24 VDC stroke protection and a clutch for mid Amperage (12 VDC) 3.8 amp max. at rated dynamic load stroke protection. End of stroke Fixed limit switches • The colors are molded into the plastic Mid stroke protection Load limiting clutch to both eliminate the need for paint and touchup of scratches. Thermal protection Internal motor breaker Lead wires 18 AWG PVC 800 • The actuator has a breather tube in the Connectors Packard Electric Pack-Con wiring harness to allow the actuator to operate without drawing water through Power switch Optional DPDT the seals on the cover tube. Temperature –30° to +180° F (–34° to +82° C) Environment IP-56 outdoor use • It is available with a control and pendant for one or two actuators. Duty cycle 25% @ rated load and @ 70°F Anti-rotation Tube can rotate max. of 7° The entire actuator has been designed for ease of installation, light weight, quiet Options operation, no maintenance and low cost. Motor voltage 12 or 24 VDC Rotary pot 10k, 10 turn Typical applications Rear clevis Crossholes shown std., M3=90˚ rotated • Raising and lowering leg supports on Stroke length 8" maximum powered wheelchairs • Boat seat back adjustment Controls DE14 series actuator controls operate • Squeegee lift on floor cleaner Warner Linear’s E050 actuators. Available • Throttle control on salt spreader with one or two 24 VDC outputs, the • Positioning/hiding stereo speakers in DE14 has a handset to manually control autos bi-directional motion on each of its control outputs independently. For details see • Air valves/damper controls page 30. • Special effects on commercial video games • Jet ski trim actuator 10 4-Top Dimensions ( ) denotes millimeters .05 (1.3) Min. to mechanical stop .05 (1.3) Min. to mechanical Electrical Electrical retracted length AA stroke .33 .31 (7.9) Min. (8.4) .31 (7.9) R.31 .76 Max. .32 (8.1) Max. (7.9) (19.3) Max. Max. 1.74 ţ.76 (19.3) ţ.63 (16.0) Max. (44.2) Max. Max. 2.47 (62.7) ţ0.254 ± 0.003 (6.5 ± 0.1) Max. Mounting holes (2) .097 (2.5) Max. 22° Ref. 1.88 (47.8) 30° Ref. Red Max. R.96 (24.4) Yellow Max. .81 (20.6) 1.10 Max. (27.9) Ref. 6.0 ± .8 1.20 (30.5) (152.4) ± (20.3) Max. R3.0 (76.2) Ref. 2.13 (54.1) 0.125 (3.2) Dia.vent tube Max. Stroke AA Length AA with potentiometer 2" (50) 5.5 (140) 6.75 (172) 4.08 (103.6) Max. 4" (100) 7.5 (191) 8.75 (222) 6" (150) 9.5 (242) 10.75 (273) 8" (200) 11.5 (292) 12.75 (324) Dimensions are for standard units .37 (9.4) Crossholes shown standard Max. M3 mount = 90˚ rotated 2.09 (53.1) Max. Performance Curves Speed DEXX-17W41 Current Speed DEXX-17W42 Current Speed DEXX-17W44 Current (Inches/sec) (Amperes) (Inches/sec) (Amperes) (Inches/sec) (Amperes) Speed Speed Speed .5 4 1 4 2 4 DE 12 Motor Curve 0.45 3.6 0.9 3.6 1.8 3.6 0.4 3.2 0.8 3.2 1.6 3.2 Input voltage: 10-16 volts 0.35 2.8 0.7 2.8 1.4 2.8 0.3 2.4 0.6 2.4 1.2 2.4 Nominal performance at 0.25 2 0.5 2 1 2 0.2 1.6 0.4 1.6 0.8 1.6 12 VDC and 70°F (21°C) 0.15 1.2 0.3 1.2 0.6 1.2 0.1 0.8 0.2 0.8 0.4 0.8 Amperage: 3.8 amps max. 0.05 0.4 0.1 0.4 0.2 0.4 0 0 0 0 0 0 at rated dynamic load and 0 20 40 60 80 100 120 140 0 102030 40 50 60 70 0 5 10 15 20 25 30 35 Current Current Current Load (lbf) Load (lbf) Load (lbf) 70°F (21°C) ambient Speed Current Speed Current Speed Current (Inches/sec) (Amperes) (Inches/sec) (Amperes) (Inches/sec) (Amperes) Speed Speed Speed 2 2 .5 2 1 2 DE 24 Motor Curve 1.8 1.8 0.45 1.8 0.9 1.8 1.6 1.6 0.4 1.6 0.8 1.6 Input voltage: 20–28 volts 0.35 1.4 1.4 1.4 0.7 1.4 1.2 1.2 0.3 1.2 0.6 1.2 Nominal performance at 1 1 0.25 1 0.5 1 0.8 0.8 0.2 0.8 0.4 0.8 24 VDC and 70°F (21°C) 0.15 0.6 0.6 0.6 0.3 0.6 0.4 0.4 0.1 0.4 0.2 0.4 Amperage: 1.9 amps max. 0.2 0.2 0.05 0.2 0.1 0.2 0 0 0 0 at rated dynamic load and 0 0 0 5 10 15 20 25 30 35 0 20 40 60 80 100 120 140 0 102030 40 50 60 70 Current Load (lbf) Current Load (lbf) Current 70°F (21°C) ambient Load (lbf) How to Order DEXX-17W4X-XXXXXXX Motor Type: D = DC Other Options: N = None, W = White Housing Actuator Type: E = E050 Front Mounting: H = Crosshole Motor Voltage: 12 or 24 Rear Mounting: H = Crossholes are shown above, M = M3, rotated 90° – =OEM Version; D=Distributor Version Feedback: N = None, P = Potentiometer Gear Ratio: 17:1 Limit Switches: F = Fixed Limits Screw Type: W = Worm Screw Diameter: (tenths of an inch) Screw Lead: (tenths of an inch) 1,2,4 Stroke Length: Inches Example: DE12-17W41-04FNHHN ** If actuator is a customer special then the 15th and 16th characters are always numeric (drawing ref.) instead of alpha. The last 2 characters are alpha for customer identification. 11 A B Electrak E150 12 and 24 VDC 110, 225, 450 lb. load capacities Features • Low cost • Quiet operation • Optional adjustable limit switches • IP-56 rated for outdoor use • Durable, lightweight plastic housing • Available DC voltages: 12, 24 • Estimated life at rated load is 40,000 cycles minimum Compact, low cost plastic housing Specifications The Electrak 150 is the first of a new series of low priced, quiet actuators with DF12-10W51-XXX DF12-10W52-XXX DF12-10W54-XXX different load and speed ranges. Dynamic load 450 lbs. max. 225 lbs. max. 110 lbs. max. Static load 900 lbs. max. 450 lbs. max. 330 lbs. max. Take time to look through the cutaway Speed .75"/sec. @ no load 1.40"/sec. @ no load 2.8"/sec. @ no load drawing on page 4 to see what makes .4"/sec. @ 450 lbs. .8"/sec. @ 225 lbs. 1.6"/sec. @ 112 lbs. this actuator different. The optional limit End play 0.036" max. 0.036" max. 0.046" max. switches are designed to operate with less clevis less clevis less clevis fewer parts. The plastic cover is designed Restraining torque Restrained internally to be recyclable. The actuator has a Input voltage 12, 24 VDC (36 VDC*, 115 VAC*) breather tube in the wiring harness to Amperage (12 VDC) 2.5-13 (50 amps @ stall) allow the actuator to operate without End of stroke Stall, optional limit switches drawing water through the seals on the Thermal protection Internal motor breaker cover tube. The colors are molded into the plastic to both eliminate the need for paint Lead wires 16 AWG PVC 800 and touchup of scratches. The anodized Connectors Packard Electric 56 Series aluminum cover tube is corrosion resistant Power switch Optional DPDT and also hides scratches. The extension Temperature –30°, +150° F (–34°, +66° C) tube is stainless steel and the front and Environment IP-56 outdoor use rear adapters are zinc die castings for Duty cycle 25% @ 70°F corrosion resistance. All of the thrust is Anti-rotation Tube can rotate max. of 7° resolved through the screw with the Options plastic housing providing environmental protection but carrying no load. The entire Motor voltage 12, 24 VDC (36 VDC*, 115 VAC*) actuator has been created for ease of Rotary pot 10k, 10 turn installation, quiet operation, no Rear clevis M-3 rotation (mounting rotated 90°) maintenance, light weight, and low cost. Stroke length 16" maximum Limit switches Adjustable extend and retract Typical applications • Automatic security gate positioning • Raise/lower the deck on riding mowers Controls • Position ladders, vents, discharge DF14 controls operate one or two Electrak 150 actuators. Available with one or two 24 chutes on combines VDC outputs with a handset to manually control bi-directional motion on each of the • Tilt/recline on powered wheelchairs control outputs. Each actuator can be operated independently and sequentially but not simultaneously. It has quick disconnect sockets for the handset, cable adapters for 5, • Position ergonomic tables, chairs 10 and 15 foot lengths to connect to each actuator. For details see page 30. • Position diverters on conveyors • Position jigs in flexible assembly * Consult Customer Service operations 12 Dimensions ( ) denotes millimeters Retracted length AA ± .070 (1.8) (No limits) 0.378 ± 0.003 (9.6 ± 0.1) 0.39 (9.9) Max. Holes (2) 3.994 (101.4) Max. 0.879 (2.3) Max. 0.346 3.874 (98.4) Max. (8.8) Max. 1.212 (30.8) Max. 1.822 (46.3) Sq. Max. 1.413 (35.9) 0.445 1.612 (40.9) Sq. Max. Max. 0.911 (23.1) Max. (11.3) 1.879 (47.7) Min. Ş 1.130 (28.7) Max. 1.611 Sq. Max. (40.9) Max. Ş 1.003 (25.5) 3.18 (80.8) Max. Max. 0.367 (9.3) 0.65 (16.5) Min. Max. 5.1 ± 0.8 (129.5 ± 20.3) Stroke AA AA Weight Length (no limits) (with limits) lbs. 7.65 (194.3) 1" (25) 7.51 (191) 9.01 (229) 4.75 Max. 2" (50) 8.51 (216) 10.01 (254) 4.89 0.125 (3.2) Dia. 1.500 (38.1) Min. Vent Tube 4" (100) 10.51 (267) 12.01 (305) 5.18 6" (150) 12.51 (318) 14.01 (356) 5.46 0.436 (11.1) 2.820 (71.6) 2.982 (75.7) 0.120 (3.0) 8" (200) 14.51 (369) 16.01 (407) 5.75 Min. Max. Max. Min. 10" (250) 16.51 (419) 18.01 (458) 6.03 12" (300) 18.51 (470) 20.01 (508) 6.32 Dimensions are for standard units. 14" (350) 20.51 (521) 22.01 (559) 6.60 16" (400) 22.51 (572) 24.01 (610) 6.88 Performance Curves DF 12 Motor Curve Speed DFXX-10W51 Current Speed DFXX-10W52 Current DFXX-10W54 Speed Current Input voltage: 10–16 volts (Inches/sec) (Amperes) (Inches/sec) (Amperes) (Inches/sec) (Amperes) Speed Speed Speed 1.00 20 2.00 20 4.00 20 Nominal performance at 12 VDC and 70°F (21°C) 1.50 15 .75 15 3.00 15 Amperage: 13 amps max. .50 10 1.00 10 2.00 10 at rated dynamic load and .50 5 .25 5 1.00 5 70°F (21°C) ambient 0 0 0 0 Max. amp draw at stall: 0 0 0 75 150 225 300 375 450 0 37.5 75 112.5 150 187.5 225 0 18.75 37.5 56.25 75 93.75 112.5 Current 50 amps Current Load (lbs.) Load (lbs.) Current Load (lbs.) DF 24 Motor Curve Speed Current Speed Current Speed Current (Inches/sec) (Amperes) (Inches/sec) (Amperes) (Inches/sec) (Amperes) Speed Speed Speed Input voltage: 20–28 volts 1.00 10 2.00 10 4.00 10 Nominal performance at .75 7.5 1.50 7.5 3.00 7.5 24 VDC and 70°F (21°C) .50 5 1.00 5 2.00 5 Amperage: 6.5 amps max. at rated dynamic load and .25 2.5 .50 2.5 1.00 2.5 70°F (21°C) ambient 0 0 0 0 0 0 Max. amp draw at stall: 0 75 150 225 300 375 450 0 37.5 75 112.5 150 187.5 225 0 18.75 37.5 56.25 75 93.75 112.5 Current Load (lbs.) Current Load (lbs.) Current Load (lbs.) 25 amps How to Order DFXX-10W5X-XXXXXXX Motor Type: D = DC Other Options: N = None Actuator Type: F = E150 Front Mounting: H = Crosshole Motor Voltage: 12, 24, 36 Rear Mounting: H = Crossholes are shown above, M = Both front and rear rotated 90° Feedback: N = None, P = Potentiometer Gear Ratio: 10:1 Limit Switches: L = Limits, N = None Screw Type: W = Worm Screw Diameter: (tenths of an inch) Screw Lead: (tenths of an inch) 1,2,4 Stroke Length: Inches Example: DF12-10W51-04LNHHN 13 Electrak 1 12 and 24 VDC Features 25 and 75 lb. load capacities • Acme screw drive delivers as much as 75 pounds of force at a minimum extension speed of .6 in./sec. • Aluminum/zinc alloy housing resists corrosion and provides protection from dirt, dust and humidity. Operates in temperatures from -15° to 150°F • Clevis style mounting Electrak 1 model • 2, 4, or 6 inch stroke lengths standard with limit switches • Completely self-contained in a compact housing – 6 inches of travel from a 10 inch package • Internal limit switches automatically shut-off unit at the end of stroke or feedback potentiometer provides position signal Electrak 1 model with • Thermal overload protection in motor feedback potentiometer Typical applications • Light load and duty applications • Short distance operations • Low cost installations • Space limitations Compact, light duty Control DC actuators The MCS-2005 is specifically designed for use with the Electrak 1 actuator and the Completely self-contained and sealed for MCS-2007 for the Electrak 1 actuator indoor and outdoor use, Electrak 1 with feedback. This actuator can also be actuators fit into small areas without operated with the MCS-2015 or MCS- sacrificing power or reliability. The load/ 2025 control. For details on the controls length configurations available cover a see page 32. diverse range of intermittent duty applications. Functionally, Electrak 1 actuators are easily interchanged with comparable size Specifications hydraulic or pneumatic cylinders used on Input 12 VDC and 24 VDC intermittent duty applications. The Load Capacities 25 or 75 lbs. maximum, depending on model actuator provides consistent, repeatable Stroke Lengths 2, 4 or 6 inches performance, even for applications with Current Draw 2.8 amps maximum at 24 VDC at rated load rigorous operating conditions including 5.6 amps maximum at 12 VDC at rated load extreme temperatures, high humidity, and Duty Cycle 25% “on time” at rated load per cycle (77° F) power input variations. Added advantages Motor Protection Automatic reset thermal overload include no need for adjustment or Limit Switches Limit switch protected for automatic shutoff on either end of stroke – non adjustable maintenance due to wear. Electrak 1 Temperature Range -15° F to 150° F actuators are designed for intermittent Drive Acme screw duty applications requiring lifting, End Play .036 in. maximum positioning, sorting, opening, clamping Housing Aluminum and zinc for corrosion protection and adjusting. Environment Protection 96 hour salt spray tested Electrak 1 actuators are available in 2 load Lead Wires 18 ga. wires 4" long standard ranges, each range offering stroke lengths Connector Supplied. For replacement see page 39 of 2, 4, or 6 inches. All models feature 12 Mounting Clevis mounting only or 24 VDC input with a plug-in connector Restraining Torque 20 in. lbs. and clevis style mounting for easy Static Load 300 lbs. for all strokes installation. 14 Dimensions ( ) denotes millimeters B—Retracted Length A—Stroke Length Feedback Potentiometer Feedback Potentiometer 1.58 B—Retracted Length A—Stroke Length (40.13) Fixed Limit Switch Fixed Limit Switch Max. .028 .028 (.71) Min.* .79 .32 (.71) (20.07) (8.13) .36 (9.14) Max. Min.* Max. Max. .252/.256 (6.40/6.50) Dia. (2) .73 Ref. .63 .76 (16.00) (19.30) Dia. Max. Dia. Max. 1.29 (32.77) 2.89 Max. (73.41) Red Max. (12 VDC Pot. Units—Black) (24 VDC Pot. Units—White) See page 39 for connector specs *Installation must include at least this Yellow much coast beyond limit switch shut-off .32 (8.15) Feedback Min. .44 Connection 4.25 (107.95) Max.—Fixed Limit Switch (11.18) Min. 5.48 (139.20) Max.—Feedback Potentiometer Model Numbers – use when ordering With fixed limit switches With potentiometer Stroke Load Capacity A B Load Capacity A B Weight Length Voltage 25 lbs. 75 lbs. ±.015 (.38) ±.020 (.51) 25 lbs. 75 lbs. ±.065 (1.65) ±.120 (3.05) lbs. 2 12 VDC S12-09A4-02 S12-17A8-02 1.82 6.24 SP12-09A4-02 SP12-17A8-02 2.31 7.79 1.25 24 VDC S24-09A4-02 S24-17A8-02 (46.23) (`158.50) SP24-09A4-02 SP24-17A8-02 (58.67) (197.87) 1.25 4 12 VDC S12-09A4-04 S12-17A8-04 3.82 8.24 SP12-09A4-04 SP12-17A8-04 4.53 10.01 1.35 24 VDC S24-09A4-04 S24-17A8-04 (97.03) (209.30) SP24-09A4-04 SP24-17A8-04 (115.06) (254.25) 1.35 6 12 VDC S12-09A4-06 S12-17A8-06 5.82 10.24 SP12-09A4-06 SP12-17A8-06 6.75 12.22 1.45 24 VDC S24-09A4-06 S24-17A8-06 (147.83) (260.10) SP24-09A4-06 SP24-17A8-06 (171.45) (310.39) 1.45 Note: Feedback rate is based on a full range of 4800 ohms, ie: 2" stroke = 2400 ohms per inch, 4" stroke = 1200 ohms per inch, 6" stroke = 800 ohms per inch. Performance Curves Life vs. Load Duty Cycle vs. Load (77°F) Speed vs. Load Current Draw vs. Load 24 VDC 12 VDC 100,000 100 3.00 3.0 6.0 25 lb. models 80,000 80 2.40 2.4 4.8 25 lb. models All models (‘S’ and ‘SP’) when end of stroke is controlled externally 60,000 60 1.80 1.8 3.6 All models 75 lb. models 40,000 40 1.20 1.2 2.4 All ‘S’ models when using internal 75 lb. models limit switches for end of stroke 20,000 20 .60 .6 1.2 0 20 40 60 80 100 0 20 40 60 80 100 0 25 50 75 100 0 25 50 75 100 Rated Load (percent) Rated Load (percent) Load (lbs.) Load (lbs.) How to Order S 12–17A8–02 S = Electrak 1 DC actuator with limit switches SP = Electrak 1 DC actuator with potentiometer 12 = 12 VDC 24 = 24 VDC 09A84 = 25 lb. rating 17A8 = 75 lb. rating Stroke length in inches 15 Life (cycles) Duty Cycle (percent) Extension Speed (in./sec.) Current Draw (amperes) Electrak 1 Long Life 12 and 24 VDC Features 25 and 75 lb. load capacities • Fixed mechanical limit switches • 2, 4 and 6 inch stroke lengths • Completely self-contained in a compact housing – 6 inches of travel from a 10 inch package • Acme screw drive delivers as much as 75 pounds of force at a minimum extension speed of .6 in./sec. • Aluminum/zinc alloy housing resists corrosion and provides protection from dirt, dust and humidity. Operates in temperatures from -15° to 150°F. • Clevis style mounting • Thermal overload protection in motor Typical applications Applications that require frequent cycling • Sweepers, scrubbers • Mobile off highway equipment Extended life, compact Control • Agricultural and industrial machinery DC actuators Compatable with MCS-2005 and MCS-2006 control. For details on This is a long life version of the Electrak 1 the controls see page 31. actuator with fixed mechanical limit switches and an 80,000+ cycle capacity – more than double the life of the standard Electrak 1 actuator. The limit switches control the power to the motor directly to stop the actuator at the end of stroke and do not require power switching relays. The performance of the actuator is identical to the standard Electrak 1. It is completely self-contained and sealed for Specifications indoor and outdoor use and fits into small Input 12 VDC and 24 VDC areas without sacrificing power or Load Capacities 25 or 75 lbs. maximum reliability. The load/length configurations Stroke Lengths 2, 4 or 6 inches available cover a diverse range of Current Draw 3.0 amps maximum at 24 VDC at rated load intermittent duty applications requiring 5.0 amps maximum at 12 VDC at rated load lifting, positioning, sorting, opening, Duty Cycle Intermittent, 25% “on time” at rated load per cycle (70° F) clamping and adjusting. Motor Protection Automatic reset thermal overload Limit Switches Internal limit switches shutoff on either end of stroke Physically the only difference is the long Thermal Protection Automatic resetting thermal breaker enclosed in life unit is 0.68" taller to accommodate the motor housing fixed limit switches. The long life actuator Temperature Range -15° F to 150° F is available in 12 or 24 VDC version, 25 Drive Acme screw and 75 lb. load ranges, and with 2, 4 and Connector Supplied. For replacement see page 39 6 inch stroke lengths. 24 volt versions are Mounting Clevis mounting only compatible with the MCS 2005 and 2006 Restraining Torque Actuator is internally restrained. Extension tube is Electrak controls. keyed to cover tube. Static Load 300 lbs. for all strokes 16 Dimensions ( ) denotes millimeters Mechanical Limits 0.204 (5.18) ref. 0.204 (5.18) ref. 1.58 (40.13) B A max. Retracted Length Stroke Length 0.79 – .050 (1.27) – .070 (1.78) (20.07) max. 4.25 (107.95) max. Yellow 0.29 (7.37) Black Red min. 0.325 (8.26) max. 0.38 (9.65) max. 3.57 (90.68) max. ¿0.63 (16.00) max. ¿0.76 (19.30) max. .252/.256 Dia. (2) 0.44 (11.18) (6.40/6.50) min. Model Numbers – use when ordering Stroke 25 lb. Capacity 75 lb. Capacity Weight Length 12 VDC 24 VDC 12 VDC 24 VDC A B lbs. 2 SL12-09A4-02 SL24-09A4-02 SL12-17A8-02 SL24-17A8-02 1.900 (48.26) 6.34 (161.04) 1.70 4 SL12-09A4-04 SL24-09A4-04 SL12-17A8-04 SL24-17A8-04 3.900 (99.06) 8.34 (211.84) 1.90 6 SL12-09A4-06 SL24-09A4-06 SL12-17A8-06 SL24-17A8-06 5.900 (149.86) 10.34 (262.67) 2.10 Performance Curves Life vs. Load Duty Cycle vs. Load (77°F) Speed vs. Load Current Draw vs. Load 24 VDC 12 VDC 100 3.00 3.0 6.0 100,000 25 lb. models 80,000 80 2.40 2.4 4.8 25 lb. models 60,000 60 1.80 1.8 3.6 All models 75 lb. models 40,000 40 1.20 1.2 2.4 75 lb. models 20 .60 .6 1.2 20,000 0 20 40 60 80 100 0 25 50 75 100 0 25 50 75 100 0 20 40 60 80 100 Rated Load (percent) Rated Load (percent) Load (lbs.) Load (lbs.) How to Order SL 12–17A8–02 SL = Electrak 1 DC actuator with long life limit switches 12 = 12 VDC 24 = 24 VDC 09A4 = 25 lb. rating 17A8 = 75 lb. rating Stroke length in inches 17 Life (cycles) Duty Cycle (percent) Extension Speed (in./sec.) Current Draw (amperes) Electrak 2 12 VDC Features 250 lb. load capacity • 250 lb. load capacity • 4, 8, or 12 inch stroke models • 12 VDC operation • Steel spur gears in drive system • Maintenance free operation • Clevis mounting • Stainless steel extension tube • Self-locking acme screw drive system • Thermal overload protection in motor • 25% duty cycle • Two speed ranges available Typical applications • Medium load and duty cycle • Battery powered applications Economical, general Control purpose DC actuator 6932-101-054 The Electrak 2 linear actuator is an Remote switch in enclosure is suitable economical model designed for relatively for operating Electrak 1, 2, 5, 10, and 100 light load applications. It incorporates actuators. For details see page 29. most of the features found in higher priced models, but utilizes a heavy duty acme screw drive system. Specifications The Acme screw is self-locking and Input 12 VDC therefore does not need a brake to Load Capacities 250 lbs. prevent backdriving the load. Stroke Lengths 4, 8 or 12 inches (also 18 and 24 inches)* Current Draw 20 amps maximum for high speed model, A built in overload clutch slips when the 11 amps maximum for standard model factory-set load limit is exceeded. Duty Cycle 25% “on time” at rated load and 77° F Motor Protection Automatic reset, thermal overload The 12 VDC motor is weather-protected Overload Protection Ball detent overload clutch and ideally suited for battery powered Temperature Range -15° F to 150° F applications such as custom vans, Drive Acme screw garden tractors, or emergency power Lead Wires 14 gauge supplies. The motor also has built in Housing Zinc thermal switches which prevent the Connector Packard series 56 (included) motor from overheating due to too high Mounting Clevis mounting only a duty cycle. End Play .080 maximum Static Load 1000 lbs. for all models Wiring Diagram See page 29 * Consult customer service. 18 Dimensions ( ) denotes millimeters 3.01 B A (76.45) Retracted Length Stroke Length Max. 1.51 .55 – .100 (2.54) – .085 (2.16) (38.35) (13.97) Max. Max. 1.01 2.02 (51.31) (25.65) .45 (11.43) Dia. Max. Dia. Max. Max. 1.50 – .01 .509/.503 (12.93/12.78) 5.81 Dia. (2) (147.57) 2.91 Max. (73.92) 1.14 7.50/6.50 Max. (28.96) (190.50/165.10) .58 Dia. Max. (14.73) .65 Min. (16.51) Min. See page 39 for connector specs .92 Yellow (23.37) 2.57 Min. (65.28) Red Dia. Max. 7.50 (190.50) Max. Model Numbers (use when ordering) Stroke* 250 lb. Load Capacity Weight Length Voltage Standard High-speed A B lbs. 4 12 VDC D12-20A5-04D D12-10A5-04D 4.00 (101.60) 10.32 (262.13) 10.00 8 12 VDC D12-20A5-08D D12-10A5-08D 8.00 (203.20) 14.32 (363.73) 10.72 12 12 VDC D12-20A5-12D D12-10A5-12D 12.00 (304.80) 18.32 (465.33) 11.44 * For longer stroke lengths – contact the factory. Performance Curves Life vs. Load Duty Cycle vs. Load (77°F) Speed vs. Load Current Draw vs. Load (12VDC) 100,000 100 1.25 30 Hi-Speed 4" Hi-Speed 80,000 80 1.00 24 Hi-Speed 8" or Std. 4" Hi-Speed 12" 60,000 60 .75 18 Standard Standard Hi-Speed 40,000 40 .50 12 Hi-Speed Std. 8" Standard Std. 12" 20,000 20 .25 6 All models using clutch for end of stroke 0 20 40 60 80 100 0 20 40 60 80 100 0 50 100 150 200 250 0 50 100 150 200 250 Rated Load (percent) Rated Load (percent) Load (lbs.) Load (lbs.) How to Order D 12–20 A 5–04 D D = DC actuator 12 = voltage 20 = gear ratio A = acme screw 5 = screw lead 1/5” or .200 Stroke length in inches Distributor model 19 Life (cycles) Duty Cycle (percent) Extension Speed (in./sec.) Current Draw (amperes) Electrak 5 115 and 230 VAC Features 500, 1000 and 1500* lb. capacities • 500, 1000 and 1500* lb. load capacity models • New stronger housing • UL recognized and CSA certified • Highly efficient ball bearing screw drive system • 4, 8, 12, 18, or 24 inch stroke models • Load limiting clutch • Metal spur gears • Stainless steel extension tube • Anti-coast motor brake for accurate positioning • Heavy duty 115 VAC 60 Hz only or 230 VAC 50/60 Hz single phase motor • Thermal overload protects actuator in the event of a stall or an overload or high duty cycle condition. Resets automatically. General purpose AC actuator Control Note: A capacitor must be ordered when not using the MCS-2041 or MCS-2042 controls. The Electrak 5 is designed for intermittent The MCS-2041 and MCS-2042 controls Note: Maximum life is 50,000 starts and stops duty applications and provides maximum were designed specifically to operate the assuming that external limit switches are used thrust of 500 pounds. or 1000 pounds. Electrak 5 actuators. The capacitor is for end of stroke direction instead of ratcheting Since it is powered by 115 VAC or 230 prewired to the terminal strip and a the clutch. VAC, the Electrak 5 actuator can be easily convenient rocker switch on the cover wired and can be controlled by a simple extends or retracts the actuator. For more Typical applications pushbutton switch or relay for remote details see page 34. • Ergonomic lift tables control of hard-to-reach operations such • Conveyor diverter as opening or closing an overhead window. • Open and close windows, bins Specifications Consisting of an AC motor, gear train and ball bearing screw drive system, Electrak Input 115 VAC 60 Hz or 230 VAC 50/60 Hz 5 actuators feature quality construction Load Capacities 500, 1000 or 1500* lbs. maximum with a stainless steel extension tube and Stroke Lengths 4, 8, 12, 18, or 24 inches slip clutch to protect the unit from Current Draw 2.85 amps maximum at rated load 115 VAC; 1.55 amps maximum at rated load 230 VAC overloading. Duty Cycle 25% “on time” at rated load per cycle 77° F Rated for 25% duty cycle for in-plant (max. on time 45 sec.) See page 34 for applications, the Electrak 5 must be clevis calculating “Duty Cycle” (Question #1) mounted. Standard lengths include 4, 8, Motor Protection Automatic reset thermal overload in motor windings 12, 18 and 24" strokes. A capacitor is not Temperature Range -15° F to 150° F included with the actuator. Drive Ball bearing screw Housing Zinc Cable 18 ga., 5 conductor cable Overload Protection Ball detent overload clutch Restraining Torque 100 lb. in. max. Capacitor Included in MCS-2041 or MCS-2042 or must be ordered separately Capacitor 115V = 35 MFD 240 VAC Part No. 9200-448-002 230V = 10 MFD 370 VAC Part No. 9200-448-003 End Play .040 in. max. Static Loads 2500 lbs. for all strokes Wiring Diagram See page 34 Electrak 5 actuators are a recognized component per UL E83959 and certified per CSA LR51515 CE label available for selected models – contact the factory. * Contact the factory for applications with loads exceeding 1000 lbs. 20 Dimensions ( ) denotes millimeters 3.01 B A (76.45) Retracted Length Stroke Length Max. – .150 (3.81) – .05 (1.27) .55 1.51 1.51 1.28 (32.51) (13.97) (38.35) 2.02 (38.35) Min. Max. Max. (51.31) Max. 1.01(25.65) .44 (11.18) Dia. Max. Dia. Max. Max. 1.50 – .01 6.12 (155.45) 2.91 Max. .509/.503 1.01 (25.65) (73.92) (12.93/12.78) Dia. Max. Max. 5.81 Dia. (2) 3.38 (147.57) .58 (85.85) Max. (14.73) Dia. Max. .74 Min. (18.80) Min. .92 (23.36) Min. 23.00 – 1.00 (584.20 – 25.4) 11.73 (297.94) Max. Model Numbers – use when ordering Stroke 500 lb. Capacity 1000 lb. Capacity Weight Length 115VAC 230VAC 115VAC 230VAC A B lbs. 4 A12-05B5-04D A22-05B5-04D A12-10B5-04D A22-10B5-04D 4.00 (101.60) 14.95 (379.73) 14.40 8 A12-05B5-08D A22-05B5-08D A12-10B5-08D A22-10B5-08D 8.00 (203.20) 18.95 (481.33) 15.24 12 A12-05B5-12D A22-05B5-12D A12-10B5-12D A22-10B5-12D 12.00 (304.80) 22.95 (582.93) 16.08 18 A12-05B5-18D A22-05B5-18D A12-10B5-18D A22-10B5-18D 18.00 (457.20) 28.95 (735.33) 17.34 24 A12-05B5-24D A22-05B5-24D A12-10B5-24D A22-10B5-24D 24.00 (609.60) 34.95 (887.73) 18.60 Controls MCS-2041 MCS-2042 MCS-2041 MCS-2042 — — — *Capacitor 9200-448-002 9200-448-003 9200-448-002 9200-448-003 — — — * Capacitor must be ordered when not using the MCS-2041 or MCS-2042 controls Additional models including end of stroke limit switches are available – contact the factory. Performance Curves Life vs. Load* Duty Cycle vs. Load (77°F) Speed vs. Load (60Hz) Current Draw vs. Load 115 VAC 230 VAC 50,000 100 2.50 3.0 1.5 All strokes using anti-coast brake at end of stroke only 40,000 80 2.00 2.4 1.2 500 lb. 500 lb. 1000 lb. 30,000 60 1.50 1.8 .9 1000 lb. 20,000 40 1.00 1.2 .6 All models using clutch All models 60 Hz for end of stroke 10,000 20 .50 .6 .3 50 Hz 0 20 40 60 80 100 0 20 40 60 80 100 0 250 500 750 1000 0 250 500 750 1000 Rated Load (percent) Rated Load (percent) Load (lbs.) Load (lbs.) How to Order A 12–10 B 5 – 04 D A = AC actuator 12 = 120 volts 22 = 230 volts 10 = gear ratio B = ball screw 5 = screw lead 1/5” or .200 Stroke length in inches Distributor model 21 Life (cycles) Duty Cycle (percent) Extension Speed (in./sec.) Current Draw (amperes) Electrak 10 12 and 24 VDC Features 500, 1000 and 1500* lb. load capacities • Clevis mounting • Protective seal • Sturdy steel cover tube • Ball bearing screw drive systems • Overload clutch • 4, 8 or 12" stroke lengths • Stainless steel extension tube • Rugged spur gearing • 12 or 24 VDC • Lifetime lubrication of gears • Thermal overload protection Typical applications • Heavy duty platform lifts • Bench clamps • Door control General purpose DC actuator Control • Battery powered applications Electrak 10 models incorporate a ball The MCS-2025 control provides bearing screw drive system for 24 VDC output power for use with the applications requiring maximum load Electrak 10 actuator. Membrane switches, capacity. A specially designed anti-back dynamic braking and other features make driving brake holds tension or the control and actuator an efficient, compression loads in position when the reliable system. The MCS-2015 control actuator is not in use. This holding brake can also be used to operate this actuator. activates automatically when the actuator For more details see the controls selection is turned off and will continue to hold the section beginning on page 32. load in position without power consumption, until the actuator is started. Design features such as strong alloy Specifications housing, reinforced end plugs and rugged Input 12 or 24 VDC spur gearing are standard with the Load Capacities 500, 1000 or 1500* lbs. maximum, depending on model Electrak 10 series. Stroke Lengths 4, 8, 12 inches (also 18 and 24 inches)* The Electrak 10 series provides as much Current Draw 7 amps at 24 VDC – 1000 lb. capacity at full load as 1500* pounds of force from a 12" long 14 amps at 12 VDC – 1000 lb. capacity at full load package. Twelve inches of linear travel is 14 amps at 24 VDC – 500 lb. capacity at full load 28 amps at 12 VDC – 500 lb. capacity at full load available from an overall package length of Duty Cycle 25% “on time” at rated load per cycle (77° F) just 20 inches. Motor Protection Automatic reset thermal overload in motor winding Overload Protection Ball detent overload clutch Temperature Range -15° F to 150° F Environment Protection 96 hour salt spray tested Drive Ball bearing screw Housing Zinc Connector Packard series 56 (included) Lead Wires 14 gauge Mounting Clevis mounting only Restraining Torque 100 in. lb. End Play .040 max. Static Load 3000 lbs. Wiring Diagram See page 32 * Contact the factory for applications with loads exceeding 1000 lbs. 22 Dimensions ( ) denotes millimeters 3.01 (76.45) B A Max. Retracted Length Stroke Length .55 1.51 – .150 (3.81) – .050 (1.27) (13.97) (38.35) Max. Max. 1.01 2.02 (51.31) (25.65) .45 (11.43) Dia. Max. Dia. Max. Max. 1.50 – .01 .509/.503 (12.93/12.78) Dia. (2) 2.91 5.81 (73.92) 1.14 7.50/6.50 (147.57) Max. (28.96) (190.50/165.10) .58 Max. Dia. Max. (14.73) .65 Min. (16.51) Min. Yellow See page 39 for connector specs .92 Red (23.37) 2.57 Min. (65.28) Dia. Max. 7.50 (190.50) Max. Model Numbers – use when ordering Stroke Load Capacity Weight Length* Voltage 500 lbs. 1000 lbs. A B lbs. 4 12 VDC D12-05B5-04 D12-20B5-04 4.00 11.89 11.30 24 VDC D24-05B5-04 D24-20B5-04 (101.60) (302.21) 11.30 8 12 VDC D12-20B5-08 D12-20B5-08 8.00 15.89 12.02 24 VDC D24-05B5-08 D24-20B5-08 (203.20) (403.81) 12.02 12 12 VDC D12-05B5-12 D12-20B5-12 12.00 19.89 12.74 24 VDC D24-05B5-12 D24-20B5-12 (304.80) (505.41) 12.74 *For longer stroke versions or models including other options – contact the factory. Performance Curves Duty Cycle vs. Load (77°F) Speed vs. Load Current Draw vs. Load Life vs. Load 24 VDC 12 VDC 100 3.00 15 30 150,000 4" stroke 500 lb. 8" stroke 500 lb. 4" stroke 1000 lb. 80 2.40 12 24 120,000 12" stroke 500 lb. 1000 lbs. 20:1 Gearing 8" stroke 1000 lb. 500 lb. 12" stroke 1000 lb. 500 lb. 60 1.80 9 18 90,000 40 1.20 6 12 60,000 500 lbs. 1000 lb. 5:1 Gearing 1000 lb. 30,000 20 .60 3 6 All stroles using clutch for end of stroke 0 20 40 60 80 100 0 20 40 60 80 100 0 250 500 750 1000 0 250 500 750 1000 Rated Load (percent) Load (lbs.) Load (lbs.) Rated Load (percent) How to Order D 12–10 B 5–04 D = DC actuator 12 = 12 volts 24 = 24 volts 10 = gear ratio B = ball screw 5 = screw lead 1/5” or .200 Stroke length in inches 23 Life (cycles) Duty Cycle (percent) Extension Speed (in./sec.) Current Draw (amperes) Electrak 100 24 VDC Features 500, 1000 and 1500* lb. load capacities • Wiper and O-ring seals give double protection against dirt, dust and water contamination • Cover tube stiffeners provide smooth extension and increase load support • Completely gasketed housing and motor safely seals all wires and internal components for equally effective use indoors or outside • Permanently lubricated with aircraft quality lubricants – you’ll never need to add or change lubricant • Stainless steel extension tube protects against corrosion • Warner Linear ball bearing screws are used for high efficiency and positioning accuracy • Integral holding brake holds position when power is off • Ball detent overload clutch DC actuator with feedback Control • 10,000Ω potentiometer provides The Electrak 100 features a potentiometer The MCS-2035 was designed exclusively accurate, consistent positioning for precise positioning feedback to a for the Electrak 100 actuator. The analog feedback MCS-2035 control unit. Multiple step meter displays the position of the • Metal spur gears for strength and positioning is available when the Electrak extension tube as a percent of full stroke. durability 100 is integrated with a programmable Other control options are the MCS-2015 • Control leads are safely and easily wired controller system. Integral adjustable limit or MCS-2025. For further details see page to the terminal strip through the 1/2" switches automatically shut off the 33. conduit entrance actuator within the operating ranges you set. • Integral limit switches shut off the actuator automatically within adjustable Fully gasketed housing and motor safely preset operating ranges seals all internal components from harsh environments. Additional O-ring and wiper seals on the extension tube make the Specifications Electrak 100 equally effective for use Input 24 VDC indoors or outside. Load Capacities 500, 1000 or 1500* lbs. maximum, depending on model Electrak 100 actuators are available in 3 Stroke Lengths 4, 8, 12, 18, or 24 inches load ranges; 500, 1000 or 1500* pounds. Current Draw 9.1 amps at 24 VDC – 500 lb. capacity at full load 4.8 amps at 24 VDC – 1000 lb. capacity at full load Each range offers stroke lengths of 4, 8, Duty Cycle 25% “on time” at rated load per cycle (77° F) 12, 18 or 24 inches. All models accept 24 Motor Protection Automatic reset thermal overload in motor winding VDC input and include a swivel rod end Limit Switches Adjustable limit switch protection for automatic shutoff and adjustable tube mount for flexible on either end of stroke mounting. Temperature Range -15° F to 150° F Drive Ball bearing screw End Play .035 in. max. Housing Zinc Environment Protection 96 hour salt spray tested Terminal Strip Accept up to #14 AWG Conduit/Cable Entrance 1/2" NPT Overload Protection Ball detent overload clutch Feedback 10KΩ potentiometer, 250Ω/in. change Mounting Tube mounting – universal mounting clamp included Restraining Torque 100 in. lbs. Static Load 2500 lbs. * Consult the factory for applications with loads exceeding 1000 lbs. 24 Dimensions ( ) denotes millimeters 3.58 B A (90.93) (Retracted Length) (Stroke Length) 2.53 Max. – .105 (2.67) – .055 (1.40) (64.26) 4.61 Max. 1.14 1.75 (117.09) 1.265/1.235 (28.96) (44.45) 1.89 Max. (32.13/31.37) Dia. Max. .66 Max. (48.01) 1.10 (16.76) Dia. Max. (27.94) R. Max. 1.68 (42.67) Max. 2.91 6.20 (73.92) (157.48) Max. .5030/.4995 Max. .54 .635 3.01 (12.78/12.69) Dia. (13.72) (16.13) (76.45) Min. Max. Dia. Max. 5.09/5.03 (12.93/12.78) Dia., .55 (13.97) Dp. Adjustable Mounting Bracket 2.57 .89 (65.28) (22.61) Note: Dia. Max. Ref. 1/2 N.P.T. Stroke and retracted dimensions do not 8.26 include limit switch settings. Limit switches (209.80) are preset at the factory .50 (12.7) short of Max. mechanical end of stroke in each direction. Model Numbers – use when ordering Stroke Load Capacity Weight Length 500 lbs. 1000 lbs. A B lbs. 4 P24-05B5-04RD P24-20B5-04RD 4.00 (101.60) 16.37 (415.80) 15.60 8 P24-05B5-08RD P24-20B5-08RD 8.00 (203.20) 20.37 (517.40) 16.44 12 P24-05B5-12RD P24-20B5-12RD 12.00 (304.80) 24.37 (619.00) 17.28 18 P24-05B5-18RD P24-20B5-18RD 18.00 (457.20) 30.37 (771.40) 18.54 24 P24-05B5-24RD P24-20B5-24RD 24.00 (609.60) 36.37 (923.80) 19.80 Performance Curves Life vs. Load Duty Cycle vs. Load (77°F) Speed vs. Load Current Draw vs. Load 24 VDC 150,000 10 100 2.50 4" stroke 500 lb. 8" stroke 500 lb. 500 lb. 4" stroke 1000 lb. 12" stroke 500 lb. 8 120,000 80 2.00 8" stroke 1000 lb. or 18" 500 lb. 1000 lbs. 12" stroke 1000 lb. or 20:1 Gearing 24" 500 lb. 500 lb. 6 90,000 60 1.50 4 60,000 40 1.00 500 lbs. 1000 lb. 5:1 Gearing 2 30,000 20 .50 1000 lb. 18" stroke 1000 lb. 24" stroke 1000 lb. 0 20 40 60 80 100 0 20 40 60 80 100 0 250 500 750 1000 0 250 500 750 1000 Rated Load (percent) Rated Load (percent) Load (lbs.) Load (lbs.) How to Order P 24–10 B 5–04 RD P = Electrak 100 actuator with potentiometer and limit switches 24 = 24 volts 10 = gear ratio B = ball screw 5 = screw lead 1/5” or .200 Stroke length in inches Distributor model 25 Life (cycles) Duty Cycle (percent) Extension Speed (in./sec.) Current Draw (amperes) Electrak 205 115 and 230 VAC Control 500, 1000 and 1500* lb. load capacities The MCS-2051 and MCS-2052 controls were designed specifically for the Electrak 205. Digital position display, membrane switches and prewired capacitor make the control easy to use and install. For more details see page 34. Features • Wiper and O-ring seals give double • Control leads are safely and easily wired protection against dirt, dust and water to the terminal strip through the cable contamination entrances Extended life AC actuator • Metal spur gears for strength and • Cover tube stiffeners provide smooth with feedback durability extension and increase load support • Thermal overloads in motor windings to The Electrak 205 features a 10-turn • Completely gasketed housing and motor protect the motor safely seals all wires and internal potentiometer for precise positioning components feedback to an MCS-2051 or MCS-2052 • ER brake limits coast and holds position • Lubricated with aircraft quality lubricants when power is off control unit. Multiple step positioning is – grease fitting for easy lubrication of available when the Electrak 205 is • Warner Linear ball bearing screws are thrust bearings used for high efficiency and positioning integrated with a programmable controller • Rear clevis for pin to pin mounting accuracy system. Independently adjustable integral • Tube mounting optional • Stainless steel extension tube protects limit switches automatically shut off the against corrosion actuator within the operating ranges you • Integral limit switches shut off the actuator automatically within adjustable • UL and CSA listed set. preset operating ranges Fully gasketed housing and motor safely • 10 turn position potentiometer provides seals all internal components from harsh accurate, consistent positioning feedback industrial environments. Additional O-ring and wiper seals on the extension tube Specifications make the Electrak 205 effective for use Input 115 VAC 60 Hz only, or 230 VAC 50/60 Hz indoors in damp, dirty or oily Load Capacities 500, 1000 or 1500* lbs. maximum, depending on model environments. Stroke Lengths 4, 8, 12, 18, or 24 inches Electrak 205 actuators are available in 3 Current Draw 2.85 amps 115 VAC at full load load ranges: 500, 1000 or 1500* pounds. 1.55 amps 230 VAC at full load Each range offers stroke lengths of 4, 8, Duty Cycle 25% “on time” maximum (77° F). See page 37 for calculating “Duty Cycle” (Question #1) 12, 18 or 24 inches. Models are available Motor Protection Automatic reset thermal overload in motor winding for 115 or 230 VAC input and include a Limit Switches Adjustable limit switch protection for automatic shutoff on swivel rod end and rear clevis for either end of stroke, independently, externally adjustable mounting. A capacitor is not included with Temperature Range -15° F to 150° F the actuator. Screw Ball bearing screw Order by model number with the End Play .015 in. appropriate stroke length and load Housing Zinc die cast capacity. See chart on page 27. Conduit/Cable Entrance 1/2" NPT and 3/4" NPT Feedback 10,000Ω potentiometer, 385Ω/in. of change Note: Capacitor must be ordered when not Capacitor Included in MCS-2051 or MCS-2052 or must be using the MCS-2051 or MCS-2052 controls. ordered separately MFC of Capacitor 115V = 35 MFD 240 VAC (Part No. 9200-448-002); Note: ER Brake must be replaced every 230V = 10 MFD 370 VAC (Part No. 9200-448-003) 500,000 cycles. Potentiometers must be Terminal Strip Accepts up to 14 AWG replaced every 250,000 to 800,000 cycles depending on stroke length. Motor must be Mounting Pin to pin, tube mounting optional replaced every 375,000 to 1,000,000 cycles Restraining Torque 100 in. lbs. depending on stroke length. Static Load Tension load 4000 lb. all strokes. Compression load 2500 lbs. for 24" strokes, 4000 lbs. for all other strokes Lubrication Recommended every 25,000 cycles, grease fitting provided * Contact the factory for applications with loads exceeding 1000 lbs. 26 Dimensions ( ) denotes millimeters B A 4.18 (106.17) Max. (Retracted Length) (Stroke Length) .506 – .003 Optional (12.85 – .08) 2.09 3.18 5.66 (143.76) Adjustable Mounting .36 (9.14) Min. .36 (9.14) Min. Grease Fitting Dia. Bracket (53.09) (80.77) R. Max. (To end of stroke) (To end of stroke) (9200-448-006) Max. Ref. 1.00 (25.4) Min. 2.07 .66 1.01 (52.58) (16.76) (25.65) Dia. Max. R. Max. 1.93 (49.02) Dia. Max. Max. 6.92 (175.77) 2.914 Max. (74.02) .57 .63 Ref. (14.48) (16.00) Max. 3.38 3.01 .501 – .002 Max. (85.85) (76.45) (12.73 – .050) Dia. Dia. Max. Dia. Max. 2.08 (52.83) R. 1.39 Ref. .07 (1.78) (35.31) Max. Dia. Max. 1/2 N.P.T. 3/4 N.P.T. 1.76 (44.70) Limit Switch Adjustment 1.10 (27.94) .44 1.62 (41.15) Ref. Ref. Ref. (11.18) 1.13 (28.70) 3.64 (92.46) Min. Min. Ref. 15.06 (382.52) Max. Model Numbers – use when ordering † † Stroke 500 lb. Capacity 1000 lb. Capacity Weight Length 115VAC 230VAC 115VAC 230VAC A B lbs. 4 ALP12-05B5-04D ALP22-05B5-04D ALP12-10B5-04D ALP22-10B5-04D 4.00 (101.60) 22.20 (563.88) 25.50 8 ALP12-05B5-08D ALP22-05B5-08D ALP12-10B5-08D ALP22-10B5-08D 8.00 (203.20) 26.20 (665.48) 27.50 12 ALP12-05B5-12D ALP22-05B5-12D ALP12-10B5-12D ALP22-10B5-12D 12.00 (304.80) 30.20 (767.08) 29.50 18 ALP12-05B5-18D ALP22-05B5-18D ALP12-10B5-18D ALP22-10B5-18D 18.00 (457.20) 36.20 (919.48) 32.50 24 ALP12-05B5-24D ALP22-05B5-24D ALP12-10B5-24D ALP22-10B5-24D 24.00 (609.60) 42.20 (1071.88) 35.50 Controls MCS-2051 MCS-2052 MCS-2051 MCS-2052 — — — *Capacitor 9200-448-002 9200-448-003 9200-448-002 9200-448-003 — — — * Capacitor must be ordered when not using the MCS-2051 or MCS-2052 controls † For higher load applications – contact the factory. Performance Curves Life vs. Load* Duty Cycle vs. Load (77°F) Speed vs. Load (60 Hz) Current Draw vs. Load 115 VAC 230 VAC 1,000,000 100 2.50 3.0 1.5 1000 lb. models 4" stroke 800,000 80 2.00 2.4 1.2 8" stroke 500 lb. 500 lb. 1000 lb. 12" stroke 600,000 60 1.50 1.8 .9 18" stroke 400,000 40 1.00 1.2 .6 24" stroke 1000 lb. All models 60 Hz 200,000 20 .50 .6 .3 50 Hz 50 60 70 80 90 100 0 20 40 60 80 100 0 250 500 750 1000 0 250 500 750 1000 Rated Load (percent) Rated Load (percent) Load (lbs.) Load (lbs.) How to Order A LP 12 –10 B 5–04 D A = AC actuator L = limit switches, P = potentiometer 12 = 120 volts 22 = 230 volts 10 = gear ratio B = ball screw 5 = screw lead 1/5” or .200 Stroke length in inches Distributor model 27 Life (cycles) Duty Cycle (percent) Extension Speed (in./sec.) Current Draw (amperes) Actuator Controls Warner Linear offers a choice in actuator controls Whether you plan to operate from a simple pushbutton or a programmable controller, the MCS-2000 series controls can make your system easy to design and install and simple to operate. Designed to drive Electrak actuators, MCS-2000 series controls are equipped with easy-to-use terminal strip input and output wiring, built-in power supply for DC actuators or capacitor for AC models, and three controls have touch sensitive membrane key pads. Quick Reference Guide Control Description Input Voltage Actuator Model Remote Switch The enclosed remote switch is used to directlym 12, 24 VDC All actuators operate any Electrak actuator. AC actuators 115, 230 VAC must also have the capacitor wired into the circuit. DE-14 Series Specific control for Electrak 050 actuator. m 115 VAC Electrak 050 115 VAC input. Hand held pendant operator. DF-14 Series Specific control for Electrak 150 actuator. 115 VAC Electrak 150 115 VAC input. Hand held pendant operator. MCS-2005/2006 Compact control for one actuator and an 115 VAC Electrak 1 auxiliary device such as a photoscanner. 230 VAC Extend/Retract switch, 120 VAC input. MCS-2007/2008 Similar to MCS-2005, but with LCD digital 115 VAC Electrak 1 with display for position feedback and limit switch 230 VAC feedback adjustments in the control. MCS-2015 Basic power supply for on-off and emergency 115 VAC Electrak 1 stop. 115 VAC or 230 VAC input. 230 VAC Electrak 10 Electrak 100 MCS-2025 Intermediate control with power supply for 115 VAC Electrak 1 on-off, emergency stop, jog, run and remote 230 VAC Electrak 10 control functions. Electrak 100 MCS-2035 An advanced control with all the features of 115 VAC Electrak 100 the MCS-2025 plus a readout display for 230 VAC positional feedback. MCS-2041/2042 Specific control for Electrak 5. MCS-2041 for 115 VAC Electrak 5 115 VAC input and MCS-2042 for 230 VAC 230 VAC input. Extend/Retract switch. MCS-2051/2052 Specific control for the new Electrak 205. 115 VAC Electrak 205 MCS-2051 for 115 VAC input and MCS-2052 230 VAC for 230 VAC input. All the advanced features of the MCS-2035 except dynamic braking. 28 Remote Switch (6932-101-054) Wiring Connections Use with Electrak 1, 2, 5, 10, 050, Electrak 1 100 and 150 Motor Red* Actuator Switch Box Ret. Red Off Fuse Ext. Black + Perm. Mag. Ret. Yellow 12VDC Motor or 24VDC Off Ext. - Yellow White The enclosed remote switch is used to * Note: Red for Electrak 1 directly operate any Electrak actuator. AC White for 12 VDC Electrak 1 with feedback actuators must also have the capacitor Black for 24 VDC Electrak 1 with feedback wired into the circuit. The switch has a mounting bracket and the wiring diagram is included on the label. The switch is wired between the power supply and the Electrak 2, 10, 100 actuator and two momentary contacts are Motor used to extend or retract the actuator. Actuator Switch Box Yellow Features Ret. Red • Double pole, double throw Off • 15A rating at 270 VAC Fuse Ext. Black • Center “off” + Perm. Mag. Ret. Yellow 12VDC** Motor Off or 24VDC • Two momentary contacts Ext. - • Pigtails with wire nuts supplied Red • Wiring diagram on label White • “L” bracket for easy mounting ** Note: Electrak 2 is 12 VDC Electrak 5 (A12-A22 Series) 115 VAC L1 DPDT POWER (center off) SOURCE L2 EXTEND RETRACT WHITE RED OFF BLACK ORANGE CAPACITOR THERMAL PROTECTOR GROUND 29 Actuator Controls DE14 and DF14 series actuator controls DE14 series Specifications operate Warner Linear’s E050 and E150 Use with Electrak E050 Input DE14-1E 120 VAC,50/60 Hz actuators respectively. Available with one DE14-2E 120 VAC,50/60 Hz DF14 series or two 24 VDC outputs, each has a DF14-1F 120 VAC, 50/60 Hz Use with Electrak E150 handset to manually control bi-directional DF14-2F 120 VAC, 50/60 Hz motion on each of its control outputs, Output DE14-1E 24 VDC,one output, independently. It has quick disconnect 2.5 amps max. sockets and cable adapters in 5, 10, and DE14-2E 24 VDC, two output, 15 ft. lengths to connect to the actuator. 2.5 amps per channel max., Each output has a circuit breaker that 5.0 amps total automatically resets approximately DF14-1F 24 VDC, one output 20 seconds after a short circuit is 6.5 amps max. removed. DF14 control also has a built in DF14-2F 24 VDC, two output ELS circuit to protect the Electrak 150 6.5 amps per channel max. actuator at end of stroke. 6.5 amps total Ambient Temperature 15˚ to 104ºF (-26º to 40ºC) Duty Cycle 25% max. Wiring Connections E150 Wiring Metric Without Limit Switches E050 Wiring To extend actuator, connect red to To extend actuator, connect red to Warner linear actuators should be positive and black to negative. To retract positive and yellow to negative. To connected in accordance with the wiring actuator, connect red to negative and retract actuator, connect red to negative diagram shown below. black to positive. and yellow to positive. ( + ) ( + ) Make sure the power is off before D.P.D.T. D.P.D.T. SWITCH SWITCH attempting to wire the actuator. To extend OFF OFF OFF the actuator, connect yellow to positive OFF RET EXT EXT RET RET EXT and red to negative. To retract the RET EXT actuator, connect red to positive and (—) (—) yellow to negative. Red Yellow Red Black RET (-) Retract L.S. EXT Power Red With Limit Switches Metric NC In To extend actuator, connect red to RET To extend actuator, connect red to NO (+) positive and yellow to negative. To positive and black to negative. To retract Yellow NC retract actuator, connect yellow to actuator, connect black to positive and EXT negative and blue to positive. blue to negative NO D.P.D.T. Switch Extend L.S. RET. L.S. RET. L.S. N.C. N.C. RET RET Blue Blue Metric Version (—) (—) To extend the actuator, connect black to EXT EXT positive and red to negative. To retract the Yellow Black Power P Power In In actuator, connect red to positive and RET RET black to negative. Red Red ( +) ( +) Actuator Actuator EXT EXT RET EXT. L.S. EXT. L.S. Motor Motor N.C. N.C. (-) D.P.D.T. D.P.D.T. Retract L.S. Switch Switch EXT Red NC Potentiometer RED RET Resistance measured across the white and blue leads NO WHITE will increase as the actuator extends and decrease as Black BLUE NC EXT the actuator retracts. Resistance measured across the white and red leads will decrease as the actuator NO D.P.D.T. Switch extends and increase as the actuator retracts. Extend L.S. POTENTIOMETER LOW LEVEL D.C. SIGNAL VOLTAGE 30 extend and will continue until either the MCS-2005/MCS-2006 Wiring Connections switch is released or the actuator reaches For Electrak 1 actuators Wired for using extend—retract switch the end of its stroke and the limit switch stops it. The actuator may be stopped by 1 2 3 456 7 the control anywhere along the total stroke length but it must not be stalled in 120 VAC +– input RY mid-stroke. A fused output protects the 24 VDC To Aux. Device motor against overloads and stalling mid- (200 mA max. when actuator connected to terminal 4 & 5) To Actuator stroke. Depressing the retract side of the rocker switch will cause the actuator to Wired for Remote Control retract as long as the switch is held or 1 2 3 456 7 until the actuator reaches the end of its The MCS-2005 linear actuator control stroke and the limit switch again stops it. +– 24 VDC converts 120 VAC input current to 24 120 VAC Not Used input VDC output to operate an Electrak 1 Features actuator. This compact control is designed Extend Retract Extend Retract Remote switch • Standard 120 VAC input (MCS-2005) by customer to operate one actuator and an auxiliary Remote DPDT Switch • Standard 240 VAC input (MCS-2006) device such as a photoscanner simultaneously. The control has two • One 24 VDC actuator output for Actuator Motor operation by front panel rocker switch outputs, a 24 VDC source controlled by the rocker switch on the cover and a • One 24 VDC output for auxiliary device second 24 VDC source which is such as a photoelectric sensor unswitched. The source operated by the • Fused ratings – 1 Amp, 250 VAC (within rocker switch is used when operation control) – protects actuator in case of through the control is desired. The stalling caused by overload constant output source is used when a • Compact size remote switch is to control the actuator. An auxiliary device, such as a • “Power On” light illuminates whenever photoelectric control which draws up to power applied to the control 200 mA may also be connected to the • Terminal strip for easy electrical auxiliary output. connection When the extend side of the rocker switch • Output filtered, but unregulated. Varies is pressed the actuator will begin to from 20-30 VDC, depending on input voltage. (2.8 amps rated continuous) MCS-2007/MCS-2008 Features Wiring Connections Remote switch • Standard 120 VAC input (MCS-2007) For Electrak 1 actuators by customer with feedback MCS-2007 TB2 • Standard 240 VAC input (MCS-2008) 9 Dry Extend • One 24 VDC actuator output contacts 8 TB1 for remote (2.8 amps rated continuous) switch or 7 1 computer 120VAC Retract • Extend/retract switch Input 50/60 Hz 2 6 Output or analog signal • Fuse protection I 3 5 Shield 4-20 mA ground • Compact size 4 4 Current Loop Output Red 5 3 to actuator • 4-20 mA current loop for remote meter Input motor White from 2 actuator • Dynamic braking Black potentiometer 1 • LCD digital readout on front cover Compact control displays the feedback displays position feedback position on a digital LCD meter on the front cover. The control provides a 4-20 • Extend/retract limit switches set by mA signal for a remote meter. adjusting trim pots in control. Actuator Ext. M need not be accessible to set limit Extend and retract limit switches are set switches. Electrak 1 by adjusting two trim pots in the control. • Accepts switch/inputs 31 Actuator Controls MCS-2015 Common Features For Electrak 1, 10, and 100 • 115 VAC or 230 VAC input • Power on indicator • 24 VDC output to Electrak 1, 10 and • Emergency stop/off pushbutton remains 100 actuators in position when activated • 8 amps output continuous • NEMA 1 enclosure • Dynamic braking • Accepts switch/inputs • Compatible with programmable • Provisions for 2 external limit switches controllers and Warner Electric or integral actuator limit switches Photoscanners On-off power supply Wiring Connections The MCS-2015 is a basic power supply providing on-off and emergency stop MCS-2015 and 2025 Control functions. TB-2 Limit switch 1 extend Electrak External Limit switch 100 or 2 retract Series Integral Limit switch 3 Switches MCS-2025 common 9 Feedback to Remote 4 Common programmable Common 8 External For Electrak 1, 10, and 100 controller, etc. 5 Extend Switches 7 (Customer provided) 6 Retract Dry contacts Red TB-4 6 Yellow 1 5 2 4 115 230 VAC VAC 3 3 4 2 TB-1 1 1 115/230 VAC input 50/60 Hz 2 Jumper “J1” J1 (MCS-2025 only) 3 DC Power output 24 VDC 4 Earth Ground 5 Combined control Terminal Block Codes and power supply “Run” mode Wiring to Electrak 1 Series Inserting jumper “J1” causes the actuator The MCS-2025 intermediate control and Wire Terminal Block 4 as shown. Connect to reverse automatically upon reaching power supply is equipped with cover the yellow lead from the actuator to the extend limit switch. The actuator mounted membrane switches and LED terminal 4 of TB-1 and the red lead to automatically retracts until reaching the indicator lights for extend, retract, jog, run terminal 3 of TB-1. TB-2 can be used for other switch. and remote control. external switch connections. If limit switches are not used, terminals 1, 2 and Remote control Additional features 3 on TB-2 must be jumpered. When used with these controls a program- of the MCS-2025 Wiring to Electrak 10 Series mable controller, photoscanner or other • 8 amps output continuous such remote control device must have a Wire Terminal Blocks 1 and 4 as shown, • Cover mounted membrane switches minimum output rating of 24 VDC at 15 mA TB-2 can be used for external limit switch with LED indicator lights for extend, (MCS-2015 requires 48 VDC at 15 mA). connections. If limit switches are not used, retract, jog, run and remote control The maximum saturation voltage of the terminals 1, 2 and 3 on TB-2 must be remote control solid state output is 2 VDC. jumpered. • Internal jumper for automatic return The maximum allowable leakage current of from end of stroke in run mode the remote control output is 2 mA. 32 MCS-2035 Features • Accepts switch/inputs • 115 VAC or 230 VAC input For Electrak 100 actuators with feedback • Internal jumper for automatic return • 24 VDC output to Electrak 100 from end of stroke in run mode actuators • Provisions for 2 external limit switches • 8 amps output continuous or integral actuator limit switches • Dynamic braking • Percent of full stroke meter • Compatible with programmable • Receives potentiometer feedback from controllers and Warner Electric Electrak 100 actuators Photoscanners • Output current loop (0-20 or 4-20 mA) • Power on indicator for use with a remote meter • Emergency stop/off pushbutton remains in position when activated • Cover mounted membrane switches with LED indicator lights for extend retract, jog, run and remote control Positioning control and • NEMA 1 enclosure power supply The MCS-2035 is an advanced control unit with cover mounted membrane switches for extend, retract, jog, run and remote control functions plus a percent of full stroke meter. Terminal Block Codes Wiring Connections AC Line Voltage Selection Jumper connections on TB-4 must be set MCS-2035 Control for line voltage to be used. For 115 VAC, TB-3 Electrak 1 Potentiometer high ohm side jumper terminals 1 to 2 and 3 to 4 on TB- 100 Potentiometer middle side 2 Series 4. For 230 VAC jumper terminals 2 to 3 (output) 3 Potentiometer low ohm side 9 only on TB-4. There are no external wiring Pot Output To Terminals 4 Remote meter 0-20 mA + 8 Customers connections to TB-4. Output On Actuator 5 Remote meter 0-20 mA – 7 Computer Output TB-2 Controller 6 DC common “Run” mode Red 1 Limit switch extend 6 External or Yellow Inserting jumper “J1” causes the actuator 2 Limit switch retract 5 integral switches to reverse automatically upon reaching the 3 Limit switch common 4 Input 3 4 Common extend limit switch. The actuator Remote Input 2 5 Extend External Switches automatically retracts until reaching the Provided by Input Retract Customer TB-4 1 6 other switch. (Dry contacts) 1 TB-1 2 Remote control 1 115 230 115/230 VAC input VAC VAC 50/60 Hz 3 2 When used with the MCS-2035 control, a 4 3 DC Power output programmable controller, photoscanner or 24 VDC 4 similar remote control device must have a Jumper “J1” Earth Ground 5 J1 minimum output rating of 24 VDC at 15 mA. The maximum saturation voltage of the remote control solid state output is 2 VDC. The maximum allowable leakage current of the remote control output is 2 mA. The remote meter output loop is a 0- 20 or 4-20 mA signal. 33 Actuator Controls the rocker switch will cause the actuator MCS-2041/2042 Wiring Connections to retract as long as the switch is held or For Electrak 5 actuators Electrak 5 Models ACA, ACB until the actuator reaches the other end of 1 2 34 56 7 its stroke. The ball detent clutch will also slip on overloads. The actuator’s brake AC Input Ground engages when the switch is released or in White case of power failure. Brake Features • 115 or 230 VAC versions Motor • 15 amps output continuous • Rocker switch to control extend and The MCS-2041 and 2042 linear actuator Ground retract movement Electrak 5 Models A12, A22 controls are specifically designed to operate Warner Electrak 5 linear • “Power On ” light illuminates whenever 1 2 34 56 7 actuators. These compact controls switch power applied to the control both the actuator motor and its anti-coast AC Input Ground • Fuse ratings brake to provide optimum performance. MCS-2041 10Amps@250V MCS-2042 5 Amps@250V Brake When the extend side of the rocker switch is pressed, the actuator will begin to • Prewired capacitor extend and will continue until either the • Terminal strip for easy field connections switch is released or the actuator reaches Motor • Compact size the end of its stroke and the ball detent clutch slips. Depressing the retract side of Ground • NEMA 1 enclosure • LCD display for feedback position MCS-2051/2052 • Accepts switch/inputs • Receives potentiometer feedback For Electrak 205 actuators from Electrak 205 actuators with feedback • Internal jumper for automatic return from end of stroke in run mode • Output current loop (4-20mA) for use with remote meter • Provisions for 2 external limit switches or integral actuator limit switches Wiring Connections Remote control TB1 When used with the MCS-2051 1 and MCS-2051 or MCS-2052 MCS-2052 2 Control An advanced control unit for the new control, a programmable 120 VAC or 240 VAC 50/60 Hz Input 3 Electrak 205 actuator with a digital LCD controller, photoscanner 4 Neutral meter to display the feedback position or similar remote control 5 BRK and a 4-20 mA output signal to operate device must have a 6 Motor Ext. a remote meter or provide an input to a minimum output rating of 7 Motor Ret. programmable controller. Same 24 VDC at 15 mA. The TB2 TB3 Current Loop Output membrane function switches as the maximum saturation I 1 Ext. L.S. 6 MCS-2035. voltage of the remote 2 Ret. L.S. 5 control solid state output Shield 3 4 Features D.C. Com. ground Remote is 2 VDC. The maximum Remote switch 4 D.C. Com. 3 or computer Extend • 15 amps output continuous allowable leakage current by customer 5 Ext. Input Remote 2 • Compatible with programmable of the remote control 6 Ret. Input 1 Retract controllers and Warner Electric output is 2 mA. The Photoscanners remote meter output loop is a 4-20 mA signal. • Power on indicator • Emergency stop/off pushbutton remains in position when activated 1 234 5678 9 10 11 12 13 14 15 16 • Cover mounted membrane switches with LED indicator lights for extend, Ext. L.S. Ret. L.S. Electrak 205 Actuator retract, jog, run and remote control 34 BRK Neutral C. C. Black Black N.O. Red Blue N.C. Ext. Orange Brown Ext. White Brown C. N.O. N.C. Ret. Ret. Dimensions ( ) denotes millimeters Remote Switch (6932-101-059) R0.09 1.75 (44.5) TYP 4 0.375 (9.5) PLCS 3.25 RETRACT (82.6) 0.75 (19.1) 1.63 2.00 (41.4) (50.8) EXTEND 0.98 0.625 (15.9) (24.4) 0.63 1.00 (16.0) R0.109 (25.4) 1.50 (38.1) 2.05 (52.1) R0.40 TYP 3 Plcs 1.75 (44.5) 2.19 (55.6) DE14/DF14 9.06 (230.1) 8.66 (220.0) 8.20 (208.3) 3.58 (90.9) 2.76 (70.1) ţ 0.20 3.50 (88.9) 0.43 (10.9) 0.24 (6.1) 35 Actuator Controls Dimensions ( ) denotes millimeters MCS-2005/2006, MCS-2007/2008, MCS-2041/2041 6.00 (152.4) POWER ON 3.00 ± .01 (76.20 ± .25) RETRACT EXTEND .218 (5.54) 4.88 ± .01 (123.95 ± .25) 4.12 (104.65) MCS-2015, MCS-2025, MCS-2035 .218 (5.54) .44 4.89 (124.21) 10.50 (266.70) Dia. (4) (11.18) Dia. (2) 7.70 (195.58) 7.00 (177.80) 2.00 2.00 2.00 1/2" Std. Conduit (50.80) (50.80) (50.80) Cable Entrances (2) 9.70 (246.38) 11.25 (285.75) 5.95 (151.13) MCS-2051, MCS-2052 .218 (5.54) 9.25 ± .010 .44 3.76 (95.50) Max. Dia. (4) (11.18) (234.95 ± .25) Dia. (2) 7.56 EXIT RET (192.02) Max. 6.80 ± .010 JOG RUN REM (172.72 ± .25) 2.00 3.00 1.31 (50.80) (76.20) (33.30) 1/2" Std. Conduit Ref. Ref. Ref. Cable Entrances (2) 8.56 (217.42) Max. 4.82 (122.40) Max. 10.06 (255.52) Max. 36 Design Considerations Frequently asked questions about linear actuators . . . 1 Question What is duty cycle and 5 Question When should an electric 8 Question What is the typical life of what is its affect on the use of an actuator be used instead of other linear an Electrak actuator? actuator? motion devices? Answer Life is a function of load and Answer Answer If the load, duty cycle and speed stroke length. The specific load/life charts on time requirements are within the performance for each actuator will provide a life Duty cycle = parameters of an actuator, an Electrak estimate for your particular application. on time + off time actuator is highly recommended. In contrast to other linear motion devices, an Example: 9 Question Can I extend the life of Electrak system has only two or three 15 seconds on; 45 seconds off the actuator? components, minimizing initial installation 15 sec. cost and eliminating maintenance. Answer Using external limit switches to = = 25% Electrak actuators will perform as new 15 sec. + 45 sec. limit the stroke length instead of ratcheting throughout their entire operational lifetime, the clutch will extend the life of the The duty cycle is a function of load for DC will hold a load indefinitely without power, actuators without limit switches. Reducing actuators. The duty cycle charts for each and can be directly interfaced to a the load on the actuator will also increase actuator should be reviewed when lower programmable controller or other the life. Refer to the load/life charts for loads and higher duty cycles are needed. electronic control device. each actuator for more details. All actuators have at least a 25% duty cycle at full rated load. Ambient 6 Question Are actuators suitable for 10 Question Is it possible for a load temperatures above 77°F may affect the tough environments such as washdown to backdrive an Electrak actuator? final rating. areas or unheated warehouses? Answer No. Ball bearing screw models Answer Yes. Warner linear actuators can incorporate an anti-back driving holding 2 Question Can two or more operate in temperatures ranging from brake and acme screw models are self actuators be synchronized? -15° to 150°F. DC actuators are suitable locking due to friction in the screw for washdown areas and have passed 96 Answer No. Motor speed cannot be mechanism. hour salt spray tests. (Equivalent to 2 controlled with enough precision to ensure years in a seaside environment.) AC that the actuators will remain synchronized 11 Question How is a load prevented actuators are TENV construction and are and a binding effect could take place. from coasting to a stop when the actuator suitable for damp, dirty and oily is switched off? environments. They can also be used 3 Question What is the maximum outdoors with a drip shield over the motor Answer Electrak 5 and 205 actuators extension speed of an Electrak actuator? and proper grounding and ground fault feature an anti-coast brake and the protection. Answer The extension speed of an Electrak 1, 10 and 100 series actuators actuator is a function of the load. To used in conjunction with MCS-2000 series determine the speed of an Electrak controls are braked dynamically. Electrak 7 Question Can actuators be side actuator at a given load, consult the 2 actuators may be dynamically braked by loaded? speed/load charts. If a higher linear travel shorting the motor leads together after Answer No. Through proper design rate is required, simple mechanical power is removed. practices, side loading of the actuator linkages can be employed. should be eliminated. 12 Question What does the slip 4 Question Can actuators operate clutch do? Load Load above rated load? Answer The clutch slips when a factory- Answer No, operation above rated load set load limit is exceeded. This prevents will adversely affect life. the actuator from jamming at the end of Right Wrong stroke or stalling and overheating due to Actuator Axis an overload. 37 Design Considerations 13 Question How much backlash do 17 Question Are Warner linear 22 Question How can I slow the actuators have? actuators maintenance-free? actuator down? Answer Backlash or endplay values differ Answer Warner linear actuators never Answer The DC actuators can be run at among the models of the Electrak series. require lubrication, maintenance or reduced voltage (up to half voltage) to adjustments for wear. The life of the reduce the speed and still achieve the Electrak 1 .036 in. Electrak 205 will be greatly extended by performance specs in the catalog. Electrak 2 .080 in. periodic lubrication using the grease fitting Electrak 5 .040 in. on the actuator. Lubrication is Electrak 10 .040 in. 23 Question Can the actuator’s recommended for every 25,000 cycles. Electrak 050 .060 in. positioning capability be improved? Electrak 100 .035 in. Answer Running the actuator at a slower Electrak 150 .046 in. 18 Question Can actuators perform speed will allow better control of the Electrak 205 .015 in. complex multi-positional linear motion actuator and improve positioning functions? capability. 14 Question Are our controls Answer An Electrak actuator and control programmable? system, used in conjunction with a 24 Question Can an MCS-2000 programmable controller, can be Answer Our controls are not series control operate more than one programmed to perform motion profiles programmable but they will provide input actuator? within the limitations of the actuator’s to and accept low voltage signals from a stroke length and duty cycle. Electrak Answer For the control to operate more programmable controller to operate the 2000 controls are fully programmable. Ask than one actuator simultaneously, the actuator. Electrak 2000 controls are fully for publication P-1023 for more details or combined current draw of the actuators programmable. Ask for publication P-1023 contact your local Warner distributor or must not exceed the maximum rated for more details or contact your local sales representative. current output of the control. One set of Warner distributor or sales representative. limit switches will limit the stroke of all actuators connected to the control. 19 Question What are the most 15 Question What special mounting common reasons for premature actuator consideration do actuators require? failure? Answer Only two – Electrak actuators Answer Side loading due to incorrect must be mounted so they are not subject mounting, shock loading, incorrect wiring, to side loading. Also the brackets and and exceeding the maximum duty cycle associated hardware must be able to are the most prominent causes for prema- withstand 20 in. lbs. of restraining torque ture failure. for Electrak 1 series or 100 in. lbs. for Simultaneous Simultaneous Electrak 2, 5, 10, 100 and 205 series. 20 Question Why do our DC Restraining Torque actuators not have a UL label? Answer DC actuators do not need UL approval because of the low voltage involved. 21 Question What is the Electrak 100 16 Question What’s the difference and Electrak 205 resolution using the between a tension and compression load? potentiometer and what does backlash do Answer A tension load tries to stretch to resolution? the actuator and a compression load tries Answer Under an unidirectional load to compress the actuator. (vertical) backlash does not affect resolution. Under a bidirectional load the Load backlash must be added to the resolution of the potentiometer. Bidirectional Load Resolution Unidirectional (Resolution & Backlash) Load Electrak 100 ± .0035" ± .025" (for 24" stroke) Electrak 205 ± .0025" ± .010" (for 24" stroke) Tension Compression 38 Technical Data The actuator mounting brackets must be thermal protectors. Overheating the motor AC Actuators able to withstand the torque which is will shorten the useful life. Warner Linear recommends using 16 developed when the unit extends or gauge wire for applications with distances Holding Brakes retracts. Restraining torque required varies up to 20 feet from power source to The Electrak 1, 2, 050 and 150 with the model being used. actuator for AC units. For distances incorporate an acme screw which is ranging from 20 to 60 feet, 14 gauge wire inherently self-locking while Electrak 5, 10, is recommended. 100 and 205 actuators have a ball bearing screw drive incorporating a special anti- Connection backdriving brake. In addition, the AC actuator motor leads are pre-stripped Electrak 5 and 205 employ a coast for installation convenience. limiting electromechanical brake which is Mounting automatically operated. Warner linear actuators are quickly and Electrak 1, 2, 5, 10, 050, 100, 150 Torque Required easily mounted by slipping pins through Remote Switches Actuator in. lbs. the holes on each end of the unit and into Actuators require double-pole double- Electrak 1 20 brackets on the machine frame and the throw switches. McGill switch no. 0121- load. Electrak 100 units must be mounted All other 004, Cutler-Hammer switch no. 8835-K4, Electrak by the cover tube and a swivel rod end. or equivalent are recommended and are Actuators 100 The Electrak 205 can be mounted by usually available locally. The required either the rear clevis or by a tube mount. switch can be purchased from Warner Half inch diameter solid pins (1/4" solid Electric under part number 830-8004- Synchronization pins for Electrak 1) provide maximum 016. Here are required switch parameters. Using two or more actuators together to holding strength and a retaining or cotter • Double-pole, double-throw move the same load is not recommended. pin on each end will prevent the solid pin Normal tolerances in motor specifications • 15 Amp at 270 VAC from falling out of its mounting bracket. can cause one actuator to run faster than Roll or spring type mounting pins should • Lever seal to keep out dirt and moisture the other, causing binding. be avoided. • Center “off” Connectors The mounting pins must be parallel to • Two momentary contacts each other as shown below. Pins which Electrak 1 • 15/32" bushing are not parallel may cause the actuator to Packard Electric Pack-Con male 8911773 bind. • Screw terminals with terminal 6294511. Mating connector Pack-Con 8911772 with terminal Temperature Range 8911639. (Warner part no. for mating X All Electrak actuators are operable at connector is 9300-448-001.) temperatures ranging from -15° to 150° F. Electrak 2 and 10 Capacitors Packard Electric connector 56 series no. Warner Electrak 5 and 205 actuators use 2984883 and terminal no. 2962987. Male permanent split capacitor motors which blade provided on DC actuators. Mating X require a capacitor for successful connectors are Packard 56 series operation. The capacitor is installed connector body no. 2973781 with The load should act along the axis of the across the red/black (ext/retract) leads. terminal 2962573. (Warner part no. for actuator since off center loads may cause mating connector is 9100-448-001.) See pages 21 and 27 for the proper binding. capacitor for each actuator and voltage. Duty Cycle All Warner linear actuators are designed for intermittent operation. Continuous cycling is to be avoided. All Electrak actuators are capable of operating at rated load with a duty cycle of 25% “on” time. Exceeding these recommended duty cycles will cause the motor thermal protectors to automatically stop the actuator. After the motor has cooled the Right Wrong Wrong thermal protector will reset automatically. Repeated overloads will shorten the life of the actuator. Electrak 1 actuators have no 39 Technical Data Wire Gauge Selection DC Actuators Overload Clutch Long lead wires between the power Electrak 2, 5, 10, 050 and 100 series Wire Gauge Selection Chart source and the actuator will result in a linear actuators are protected by a load 100 #20 voltage drop for DC units. This voltage limiting clutch which prevents the motor 90 drop can be avoided by sizing the wires in from stalling at either end of the actuator #18 80 accordance with the following wire gauge stroke. It will also slip when the factory-set 70 #16 selection chart, which is based on a 24 load limit is exceeded. The clutch is a ball 60 #14 VDC power source. In order to use the detent design, assuring a consistent slip 50 chart, find the point of intersection of the point and long life. #12 40 two known factors, such as amperage Limit Switches 30 and distance, and read the required wire Electrak 1, 050, 100, 150 and 205 20 gauge from the curves on the chart. actuators are provided with electrical end Example: A D24-05B5 actuator draws 14 10 of stroke shut-off. Electrak 1 with amps current at rated load. The 5 10 1520 25303540 4550 feedback must be used with the MCS- intersection of the maximum current and Line Length in feet 2007 control for end of stroke shut-off. the distance between the actuator and power source (44 feet, for example) indicates the wire gauge required (#12). Wiring Warner linear actuators should be connected in accordance with the wiring diagram shown to the right. Electrak 5 (A12-A22 Series) Electrak 1 MOTOR 115 VAC L1 DPDT POWER RED* (center off) SOURCE L2 EXTEND RETRACT RET. OFF OFF WHITE RED BLACK ORANGE CAPACITOR FUSE EXT. + RET. PERM. MAG. 12VDC * OFF MOTOR or 24VDC EXT. * YELLOW THERMAL PROTECTOR *Note: Red for Electrak 1 GROUND White for 12VDC Electrak 1 with Feedback Black for 24VDC Electrak 1 with Feedback Black White Fuse AC Power DPDT Switch Electrak 2, 10, 100 Electrak 205 MOTOR YELLOW K1 K2 RET. K2 K1 K1 K2 RET OFF Light FUSE EXT. EXT Motor Capacitor Light + RET. PERM. MAG. Terminal 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 12VDC ** Strip OFF MOTOR or 24VDC NO NC NO NC EXT. Brake ORN BRN C C WHT/BRN RED Extend L.S. Retract L.S. ORN WHT/Red Red Potentiometer WHT MOV 1 BLK **Note: Electrak 2 is 12VDC only WHT/ORN Motor 40 Amps Application Data Form Fax: 800-888-4944 Mail or Fax to: Warner Electric, Inc. Application Engineering 449 Gardner Street, South Beloit, Illinois 61080 Phone number: 800-825-9050 • Fax number: 800-888-4944 Date __________________________________________________________________________________________ Company ______________________________________________________________________________________ Address ________________________________________________________________________________________ City________________________________________State_________Zip ____________________________________ Name __________________________________________________________________________________________ Title___________________________________Phone (_______) __________________________________________ Basic Application Load ________ lbs. Environmental � Clean � Damp Side load ________ lbs. � Oil splash � Outdoors Speed ________ inches per second Power available _______VAC Duty cycle ________ % of time running versus time still _______VDC Stroke length ________ inches Quantity _______ Life ________ inches or cycles Drawing of application 41

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