MAP80 AC-DC Series Data Sheet Features • RoHS lead-solder-exemption compliant • Wide-range input for 110/220 VAC applications • CE marked to Low Voltage Directive • Input transient & ESD compliance to EN61000-4-2/-3/-4 • Meets EN55022, Class B limits • TTL compatible Power Fail Signal • Greater than 175,000 Hours MTBF • Metric and SAE mounting inserts Description Power-One’s MAP80 Series of power supplies provides reliable, tightly-regulated DC power for commercial and industrial systems which require high peak current capabilities. Wide-range AC input and full international safety, EMI, and ESD compliance ensure worldwide acceptance. All units bear the CE Mark. The MAP80 utilizes a variable frequency design with a thermally efficient U-channel chassis to provide full power operation in convection-cooled applications. Design innovations include metric and SAE mounting inserts on each mounting surface to provide integration flexibility. Dual-mode connectors provide traditional terminal block connections or popular single-row Molex connector mating. Single-output models feature wide-range output adjustability to meet a wide variety of standard and user-specific output voltage requirements. Single Output Model Selection OUTPUT ADJUSTMENT MAXIMUM OUTPUT PEAK OUTPUT LINE LOAD RIPPLE & NOISE INITIAL SETTING MODEL VOLTAGE RANGE CURRENT CURRENT (NOTE 3) REGULATION REGULATION %p-p (NOTE 1) ACCURACY MAP80-1005 5V 4.5V to 5.6V 16A 18A 0.2% 1% 1.4% 5.0V to 5.1V MAP80-1012 12V/15V 11.5V to 15.5V 7.5/6A (Note 2) 9.2/7.3A (Note 2) 0.2% ±1% 1% 11.76V to 12.15V MAP80-1024 24V/28V 23.0V to 29.0V 3.8/3.2A (Note 2) 4.6/3.9A (Note 2) 0.1% 0.5% 0.5% 23.8V to 24.2V NOTES: 1) Maximum peak to peak noise expressed as a percentage of output voltage, 20MHz bandwidth. 2) MAP80-1012 output currents are expressed as 12V/15V operation. MAP80-1024 output currents are expressed as 24V/28V operation. 3) Peak load for 60 seconds or less are acceptable, 10% duty cycle, maximum. Multiple Output Model Selection – 80W Continuous Output Power OUTPUT ADJUSTMENT OUTPUT PEAK OUTPUT LINE LOAD RIPPLE & NOISE INITIAL SETTING MODEL VOLTAGE RANGE CURRENT CURRENT (NOTE 1) REGULATION REGULATION %p-p (NOTE 2) ACCURACY +5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V +12V 11.52V to 12.48V 4A 7A 0.2% 1% 1% 11.9V to 12.1V MAP80-4000 -5V Fixed 1A 1A 0.5% 2% 1% -4.8V to -5.4V -12V Fixed 1A 1A 0.5% 2% 1% -11.5V to -12.5V +5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V +24V 23.04V to 24.96V 2A 3.5A 0.2% 1% 1% 24.0V to 24.1V MAP80-4001 -12V Fixed 1A 1A 0.5% 2% 1% -11.5V to -12.5V +12V Fixed 1A 1A 0.5% 2% 1% 11.5V to 12.5V +5V 4.7V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V +12V 11.52V to 12.48V 4A 7A 0.2% 1% 1% 12.0V to 12.1V MAP80-4002 -12V Fixed 1A 1A 0.5% 2% 1% -11.6V to -12.4V +12V Fixed 1A 1A 0.5% 2% 1% 11.6V to 12.4V +5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V +15V 14.40V to 15.60V 3.5A 6A 0.2% 1% 1% 14.6V to 15.1V MAP80-4003 -5V Fixed 1A 1A 0.5% 2% 1% -4.8V to -5.4V -15V Fixed 1A 1A 0.5% 2% 1% -14.4V to -15.5V +5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V +24V 23.04V to 24.96V 2A 3.5A 0.2% 1% 1% 24.0V to 24.1V MAP80-4004 -15V Fixed 1A 1A 0.5% 2% 1% -14.4V to -15.5V +15V Fixed 1A 1A 0.5% 2% 1% 14.4V to 15.5V Model numbers highlighted in yellow or shaded are not recommended for new designs. MCD10144 Rev. 1.0, 02-Feb-10 Page 1 of 4 www.power-one.com MAP80 AC-DC Series Data Sheet Multiple Output Model Selection (Cont.) – 80W Continuous Output Power OUTPUT ADJUSTMENT OUTPUT PEAK OUTPUT LINE LOAD RIPPLE & NOISE INITIAL SETTING MODEL VOLTAGE RANGE CURRENT CURRENT (NOTE 1) REGULATION REGULATION %p-p (NOTE 2) ACCURACY +5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V +12V 11.52V to 12.48V 4A 7A 0.2% 1% 1% 12.0V to 12.1V MAP80-4010 -5V Fixed 1A 1A 0.5% 2% 1% -4.8V to -5.4V -12V Fixed 3A 3A 0.5% 2% 1% -11.5V to -12.5V +5V 4.8V to 5.5V 14A 16A 0.2% 1% 1% 5.1V to 5.2V +12V 11.52V to 12.48V 4A 7A 0.2% 1% 1% 12.0V to 12.1V MAP80-4020 -12V Fixed 1A 1A 0.5% 2% 1% -11.5V to -12.5V -5V Fixed 3A 3A 0.5% 2% 1% -4.8V to -5.4V NOTES: 1) Peak loads up to 90 Watts for 60 seconds or less are acceptable, (10% duty cycle max.). Peak power must not exceed 90 Watts. 2) Maximum peak to peak noise expressed as a percentage of output voltage, 20MHz bandwidth. Model numbers highlighted in yellow or shaded are not recommended for new designs. Input Specifications PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS Input Voltage - AC Continuous input range. 90 135 VAC 175 264 Input Frequency AC input. 47 63 Hz Brown Out Protection Lowest AC input voltage that regulation is maintained with full rated loads. 90 VAC Hold-up Time Nominal AC input voltage (115VAC), full rated load. 20 mS Input Current 90 VAC (80W load). 2.5 ARMS 110VAC (80W load). 1.8 Input Protection Non-user serviceable internally located AC input line fuse. Inrush Surge Current Internally limited by thermistor. Vin = 264VAC (one cycle). 25° C. 45 APK Operating Frequency Switching frequency of power supply (varies with load). 22 120 kHz Output Specifications PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS Efficiency Full load, 115VAC. Varies with distribution of loads among outputs. 73 75 80 % Minimum Loads MAP80-1012 0.42 MAP80-1024 0.21 Amps MAP80-1005 and all multiple output models, main channel only. 1.00 Ripple and Noise Full load, 20MHz bandwidth. See Model Selection Chart. Output Power Continuous output power, all multiple output models. 80 Watts Peak output power (60s maximum, 10% duty cycle), all multiple output models. 90 Watts Overshoot / Undershoot Output voltage overshoot/undershoot at turn-on, V1, V2. 1 % Regulation Varies by output. Total regulation includes: line changes from 90-132 VAC See Model Selection Chart. or 175-264, changes in load starting at 20% load and changing to 100% load. Transient Response Recovery time, to within 1% of initial set point due to a 50-100% 500 µS load change, 4% max. deviation. (Main output of multiple output units). Turn-On Delay Time required for initial output voltage stabilization. 1 5 Sec Turn-on Rise Time Time required for output voltage to rise from 10% to 90%. 20 mS Interface Signals and Internal Protection PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS Overvoltage Provided on MAP80-1005 and the main output of multiple output units. 5.5 6.8 Protection MAP80-1012 17 23 V MAP80-1024 32 37 Overload Protection Fully protected against output overload and short circuit. Automatic recovery upon removal of overload condition. Power Fail TTL compatible logic signal. Time before regulation dropout Warning (Note 1) due to loss of input power at 110VAC. 4 mS NOTES: 1) Power Fail Warning is not available on MAP80-1024. The MAP80-1012 is an open collector output, capable of sinking 35 mA, maximum. MCD10144 Rev. 1.0, 02-Feb-10 Page 2 of 4 www.power-one.com MAP80 AC-DC Series Data Sheet Safety, Regulatory, and EMI Specifications PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS Agency Approvals UL1950. CSA 22.2 No. 234/950. Approved EN60950 (TUV). Dielectric Withstand Input to output. 2600 VDC Voltage Electromagnetic FCC CFR title 47 part 15 sub-part B - conducted & radiated. B Interference, EN55022 / CISPR 22 conducted. B Class Conducted EN55022 / CISPR 22 radiated. B Input Transient EN61000-4-5 level 3. Line to line 1 kV Protection Line to ground 2 Insulation Resistance Input to output. 7 M� Leakage Current Per EN60950, 264VAC. 500 µA Environmental Specifications PARAMETER CONDITIONS/DESCRIPTION MIN NOM MAX UNITS Altitude Operating. 10k ASL Ft. Non-operating. 40k ASL Ft. Operating Temperature Derate linearly above 50°C by 2.5% per °C At 100% load: 0 50 °C to a maximum temperature of 70°C. At 50% load: 0 70 °C Storage Temperature -55 85 °C Temperature Coefficient 0°C to 70°C (After 15 minute warm-up). ±0.02 ±0.03 %/°C Relative Humidity Non-condensing. 5 95 %RH Shock Operating, peak acceleration. 20 G Vibration Random vibration, 10Hz to 2kHz, 3 axis. 6 GRMS Options DESCRIPTION NOTES SIZE IMPACT Cover Add ‘C’ suffix to model number or order part number 412-59585-G separately. 7.20" x 4.20" x 2.05" For convection cooled applications, derate output power to 65 watts on all multiple (183.0mm x 107.0mm x 52.0mm) output models and MAP80-1005. Derate MAP80-1012 and MAP80-1024 to 75 watts. MCD10144 Rev. 1.0, 02-Feb-10 Page 3 of 4 www.power-one.com MAP80 AC-DC Series Data Sheet OVERALL SIZE: 7.20" x 4.20" x 1.80" (182.9mm x 106.7mm x 45.7mm) WEIGHT: 1.8 LBS (0.82 kg) INPUT & OUTPUT CONNECTIONS: 6-32 SCREW WIRE CLAMPS ON 0.312" (7.9mm) CENTERS, 0.045" (1.1mm) SQUARE PINS ON 0.156" (3.9mm) CENTERS, MATES WITH MOLEX SERIES 2139, 6442, OR 41695 POWER FAIL CONNECTIONS: J1: 0.035" (0.9mm) SQUARE PINS ON 0.100" (2.5mm) CENTERS, MATES WITH MOLEX SERIES 2695/6471 CHASSIS: 0.090" (2.3mm) ALUMINUM ALLOY, WITH CLEAR FINISH NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. MCD10144 Rev. 1.0, 02-Feb-10 Page 4 of 4 www.power-one.com