Pneumatic Logic & Controls Catalog PCC-4/USA (Revised 06-12-07) Parker Hannifin Corporation A global, Fortune 300 company with sales of $8 billion and over 400,000 customers in 46 countries, Parker Hannifin is the world’s leading supplier of motion control components and system solutions serving the industrial, mobile, and aerospace markets. Excellence is imprinted on our corporate DNA. We are the only manufacturer offering customers a choice of hydraulic, pneumatic, electromechanical, or computer motion control. Total Systems Solutions Parker’s team of highly qualified applications Parker world headquarters in Cleveland engineers, product development engineers, and system specialists can turn pneumatic, structural Training extrusion, and electromechanical products into an Parker’s best-in-class integrated system solution. 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Our house design capability to support your system and operators will connect you with on-call representatives subsystem requirements. who will identify replacement parts or services for all motion technologies. Talk to a real person! © Copyright 2005, 2007 Parker Hannifin Corporation. All rights reserved. Catalog PCC-4/USA Pneumatic Logic & Controls Warning, Offer of Sale ! WARNING FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE. This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application including consequences of any failure, and review the information concerning the product or system in the current product catalog. 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Parker Hannifin Corporation  Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Pneumatic Logic & Controls Notes Parker Hannifin Corporation 2 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Pneumatic Logic & Controls Index Contents Logic • Logic Elements • Time Delay Relays • Memory Relays • Modular Sequencer • Amplifier and Sensor Relays • Solenoid Relays • Pressure Switches A •  & 4-Port Modular Subbases • Independent Subbases • Impulse & Dial Timers • Binary & Calibrated Dial Timers • Logic Processing Spare Parts PS1E B • Electro-pneumatic Interface Valves Control Panel Products • Push Buttons • Selector Switches • Valve Bodies & Accessories • Legend Plates • Visual Indicators C • Rotary Selector Switches • Joystick Operators • Foot Pedal Operated Switches • Two-hand Control Sensing • Mechanical Limit Switches • Pressure Switches • Vacuum Switches D • Bleed Sensors • Fluidic Proximity Sensors • Threshold Sensors • Flow Controls Accessories E • Mounting Accessories • Tubing Accessories ATEX F • European Directives Information Model Number to Page Number Index, G Safety Guide, Offer of Sale Parker Hannifin Corporation  Pneumatic Division Richland, Michigan www.parker.com/pneumatics Model Number Index, ATEX Accessories Sensing Control Panel Products PS1E Logic Safety Guide, Offer of Sale Catalog PCC-4/USA Pneumatic Logic & Controls Notes Parker Hannifin Corporation 4 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Logic Pneumatic Logic & Controls A Section A (Revised 06-12-07) Bleed Sensors ...................................................................A25 Choosing Pneumatic Controls .......................................A2-A3 Amplifier Relay ..................................................................A26 Basic Features ............................................................A4-A10 Fluidic Proximity Sensors ..................................................A27 Inline Logic Elements AND, OR & Mounting Clip ............. A11 Solenoid Relays ................................................................ A28 Integrated Logic Elements AND, OR, NOT, Head / Tail Plate (With 5/32" Swivel Connections) ...................................... A12 Pressure Switches ............................................................ A29 3 & 4-Port Modular Subbases .......................................... A30 Subbase Mounted Logic Elements AND, OR, YES, & NOT (For Mounting on 3-Port Subbases) ..........................A13-A14 Independent Subbases ..................................................... A31 Time Delay Relays .....................................................A15-A17 Technical Information - Logic Components ................. A32-33 Memory Relays ..........................................................A18-A19 Impulse Counters & Dial Timers ................................A34-A35 Modular Sequencers .................................................A20-A23 Binary & Calibrated Dial Timers ....................................... A36 Bleed Sensor Relays ........................................................ A24 Kits & Accessories ............................................................ A37 Parker Hannifin Corporation A1 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Choosing Pneumatic Controls Selection of a Control Technology When to Choose Pneumatic Controls Therefore: Automated machines often mix pneumatic actuation (cylinders, air motors, blowers, suction cups, etc.) and • Pneumatic controls should be used when the electrical actuation (motors, heat resistors, electro-magnets, majority of actuators are pneumatic. A etc.). • Electrical controls should be used when the majority In choosing control hardware, the designer should seek of actuators are electrical. to maximize overall system uniformity. The flow chart on the facing page enables the choice These latter conditions apply to the latest automated of control technology for a machine or machine work systems. If however the machine under consideration station where pneumatic actuators are in the majority comprises sections with analog or digital signals, it can be (60% minimum); the machine must be of unit or semi-unit structured as a series of work stations and those which do construction; and finally it should only comprise of separate not meet all the conditions can be treated separately. signals and require only logic processing. Using the Flow Chart Diagram A TE: Average Step Time (sec) The three essential selection criteria are applied in turn to 2s the machine under consideration. 1.5s 1 - Distance and Reaction Time I Total Pneumatic This criterion eliminates the total pneumatic configuration II 1s Configuration for machines which are too large. Electro-pneumatic Possible 1 2 Configuration The signal transfer distance, D = D + D is easily evaluated. Necessary 0.5s • If D < 4m : all configurations are possible. • If D > 16m : only electro-pneumatic is suitable. 0 0 4m 8m 12m 162m D = D1 +D2 • If 4m < D < 16m : the choice is made using Diagram A in meters on the right; an average time is calculated for the stage T E and, as a function of D, the diagram enables the choice TC: Degree of Complexity of direction I - all configurations possible , or direction II Diagram B - electro-pneumatic configuration. 2.2 2 2 - Matching of Sensors 1.8 We have seen the parallel which exists between pneumatic 1.6 sensors and electric and electrical sensors. At this stage, III 1.4 Programmable verify that the majority of the sensors can be pneumatic. II Controller 1.2 Free 3 - Volume of Processing Required 1 I Choice This is the optimization criterion enabling the best choice for Pneumatic 0.8 the life of the machine and therefore its best overall cost. Control 0.6 The processing volume is a function of: 0.4 • the number of inputs / outputs, I + O 0.2 E + S • the degree of complexity given by the formula: 0 0 10 20 30 40 50 60 70 80 T = N° of steps + N° of sequences C Number of Inputs / Outputs I + O TC: Degree of Complexity Values are established for both of these elements for Diagram C 1.6 the application concerned, and entered onto one of the diagrams alongside: 1.4 1.2 • Diagram B enables the choice between pneumatic 1 control (I) and the programmable controller (II). 0.8 • Diagram C enables the choice between the electrical III II Programmable 0.6 control with contacts (I) and the programmable controller I Free Controller (III). 0.4 Choice Elect. 0.2 In the case where the diagram indicates “free choice”, Contacts E + S 0 both technologies present are valid for the application 0 10 20 30 40 Number of Inputs / Outputs concerned. Parker Hannifin Corporation A2 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Flow Charts Selection of a Control Technology Machine or Sub-Machine with Majority of Pneumatic Actuators Selection Produced on a unit or semi-unit basis and working in a non-explosive environment, with Criteria separate control signals and logic processing only. A 1 D 4m D 16m Distances and Reaction Times 1 2 D = D + D 1 According to D and TE D = Distance “Sensors Processing” 2 D = Distance “Processing” Directional Control Valves with Diagram A Opposite TE = Average Step Time 2 Pneumatic Only Electrical or Adaptation of Sensors Sensors Electronic Sensors Suitable Suitable 3 According to I + O and TC According to I + O and TC Volume of Processing with Diagram B Opposite with Diagram C Opposite Required E + S = N° Inputs / Outputs II II TC = Degree of Complexity Free Free = N° of Steps + N° of Sequences Choice Choice I + O Electrical Pneumatic “Sequential” Control with Control Programmable Contacts Controller • Total Pneumatic • Electro-Pneumatic Structure Structure • Pneumatic Sensors • Electrical and Electronic Sensors Component Symbols S = a + b a a S THRESHOLD NOT OR TIME a & 1 t1 0 b b Function Function Function S = a Back-Pressure Air/Electric Interface A S YES (Regenerated) a (Pressure Switch: Sensor B a Function Non Adjustable) (Booster Relay) S = Not AND a INVERTED TIME a and b & & S a b Function (Inhibitor) Function Function t1 0 Electric/Air Interface S = MEMORY Amplifier a amplified x A (Pressure Switch: a B Function Function y Non Adjustable) S1 S2 S3 S4 S5 S6 Modular Sequencer R1 R2 R3 R4 R5 R6 Parker Hannifin Corporation A3 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Basic Features Principles of Pneumatic Switching In Explosive Environments: • Increased Safety Advantages Explosion-proof electrical components No Shocks from cut or exposed wires Total Pneumatic control systems have are cumbersome and expensive; and devices. a number of advantages over electro- pneumatic components, inherently • Longer Life and Increased pneumatic actuation. Among these are: explosion-proof, are ideally suited Reliability A to increasingly frequent explosive • System Uniformity Recent generations of pneumatic industrial environments. The use of one power and control controls have maximized simplicity of medium simplifies design, operation, For Short Stroke Cylinders: operation. Pneumatic controls are not and maintenance of equipment by Short strokes, typical of clamping inherently self-destructive as are their reducing the number of necessary cylinders for example, are easily equivalents (through arcing). skills and techniques. sensed with pneumatic limit sensors. • Faster Response Times • Hardware Uniformity Where Limit Switches Cannot be In compact control systems, total In practice, pneumatic cylinders Used: pneumatic systems have faster integrate better with pneumatic sensors This frequently encountered problem response times than electro-pneumatic than electrical sensors. For example: can be solved by using threshold systems. relays. In Wet Environments: • Reduced Overall Costs Contrary to electrical sensors, • Elimination of Solenoid Valves For all these reasons, total pneumatic pneumatic sensors operate trouble free Pneumatic systems are more compact, automation is an effective technique to in wet surroundings, an application more reliable. Costs are reduced. reduce machine design, operation and where pneumatic cylinders are • Elimination of Electric Power maintenance costs. generally favored. Supplies and Protection Devices Reduced costs and added safety. Components Using Illustrated Principles Direct Operation Mechanical Action S Miniature Limit Switch P P Unactuated Actuated Relay Operation • Non-Passing (YES Function) YES Relay Unactuated Actuated S Dia. 2 Dia. 1 P P Time Delay Relay (ON Delay) a • Output signal S is ON when pilot signal “a” is present. • Relay is snap-acting because area of diameter 1 is greater than area of diameter 2. Booster Relay Parker Hannifin Corporation A4 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Basic Features Principles of Pneumatic Switching Components Using Illustrated Principles • Passing (NOT Function) Unactuated Actuated S A Dia. 1 Dia. 2 P P Time Delay Relay (Inverted) a • Output signal S is ON when pilot signal “a” is present. When “a” appears, S is exhausted to atmosphere. • Relay is snap-acting because area of diameter 1 is greater than area of diameter 2. NOT Relay Pilot Operation • Non-Passing Mechanical Action P P S Unactuated Actuated • Depressing actuator creates signal from pilot section; signal actuates NON- PASSING relay. Output S is ON. • Associating pilot and relay in one component allows high flow (full 1/8" internal orifice) with minimal actuating effort (11 oz.). Snap-action at a precise point along actuator travel is an added characteristic. Limit Switches Mechanical • Passing Action P S Unactuated P Actuated • Depressing actuator creates signal from pilot section; signal actuates PASSING relay. Output S is OFF. • Associating pilot and relay in one component allows high flow (full 1/8" internal orifice) with minimal actuating effort (11 oz.). Snap-action at a precise point Push Buttons along actuator travel is an added characteristic. Parker Hannifin Corporation A5 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Basic Features Pneumatic Logic Functions The following chart shows how pneumatic components perform all the basic logic functions. Logic Logic Pneumatic Function Electrical Function Symbol Component Symbol Equivalent A S = a + b P A a S = a OR b (or both) S Output S is ON if S = a + b at least one of the S S = a+b OR 1 inputs “a” OR “b” b I a b is ON V a b E a b F U S = ab N S = a and b C S = ab a b Output S is ON S = ab T only if inputs “a” & AND I AND “b” are ON a b O a b N S a b S = a S = a (Regenerated) a Output S is ON YES and regenerated P (Regenerate) if input “a” is ON A a C T S = NOT a I Output S is ON if S = a a V input “a” is OFF S = a S = ab & E (and if supply P is S = a present) a F NOT P U “b” is an S = ab (Inhibit) or a intermittent N b signal. “a” inhibits C b & S = ab “b”. Output S is T ON if “b” is ON b a I a and “a” is OFF O N S S S Input “a” generates Output S (SET). Output MEMORY P S remains ON until removed by a b input “b” (RESET) b a Parker Hannifin Corporation A6 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Basic Features Modular Sequencer Virtually all production machines using The sequencer constitutes the and supporting relays provide for pneumatic actuators operate in a backbone of a Telepneumatic control other application needs such as safety dedicated and repeatable sequence circuit. The sequencer’s poppet design conditions, operating modes and time or cycle. The purpose of any control provides long life using only shop air. delays. method is to insure that all steps of the Since it is modular, the sequencer can The Telepneumatic sequencer A machine’s cycle occur as intended. easily be configured to any application eliminates the need for solenoid cycle requirement. Logic elements operated valves. COMPOSITION Head Step Deviation Tail Module Module Module Module A sequencer is comprised of a Number of step modules, each corresponding to a defined step in the machine’s cycle according to the application requirements. The head / tail module peforms the function of locking the easily stacked step modules to the 35 mm DIN rail while also supplying connection to the stack as follows: (1) supply pressure, (2) starting condition and (3) general and emergency resets. A deviation module is placed between step modules to provide for variation to the normal sequence of events such as skips, repeats, multi line cycles and resets. Output Signal STEP MODULE Test Point At the heart of the sequencer, the step Manual Override “Off” module is the decision making element that will read the necessary inputs and Automatic Visual Indicator provide output commands as needed. Connections The step module consists of the Between Step Reference following parts: Step Modules Marking • Input / Output via 5/32" Instant Swivels with Test Points • Visual Indicator, Defining Status • Both On and Off Manual Overrides Input Signal • Step Reference Marking to Assist in Sequence Diagnostics Manual Override “On” • Stackable Subbase with Special Internal Piping. Loop B 1 2 6 7 B B R P A A Loop A Parker Hannifin Corporation A7 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Basic Features Modular Sequencer GRAFCET A The use of a function flow diagram allows the designers of machine tool A automation to organize application requirements in a simple sequential a + flow. The GRAFCET flow diagram becomes a snapshot of the machine’s positions and conditions. This simplifies understanding and modification of the specific application. a 1 CONTROL LOOP To understand the operating cycle, we first define each actuator motion in sequence. We will address each actuator with a letter starting with A. For a cylinder as shown to the right, the motion required is the extension of the cylinder. This action will now be known as A+. The “+” indicates the extension of a cylinder, or the turning 1 A+ of an actuator that is digital (on / off). B + When the cylinder reaches the end of a1 its stroke, it will trigger a limit switch. B b0 2 A- This signal is an input (transition) that we call “a1". The “a” defines the a0 actuator, and “1” defines its active state. 3 B+ This completes a step consisting of a B - command and a transition. b1 b1 4 B- COMBINATION b0, m (b0 and m) We can now combine additional actuators and reciprocal motions to a0 a1 create a total control package. To the A right are two actuators A and B. “A” is a transfer cylinder that will move parts into the workspace. “B” is a press that will form the parts. The GRAFCET flow diagram in the upper left shows the required actions A + A - and the corresponding limit switch feedback signals to indicate the actions are complete. When the machine starts, the transfer (A) will extend (+), placing a part in the nest. Feedback A+ A– B+ B– (a1) states that the action is complete and initiates retraction (A-). Feedback 1 2 3 4 B (a0) confirms the action is complete B R and initiates the next motion. The press Starting Cycle P (B) will extend downward (+) until A A reaching the end of stroke sensor (b1) m which confirms the action and initiates & the final step that returns the press to a1 a0 b1 its home condition (B-). The sensor b0 (b0) confirms when (B) is home and signals end of cycle. Parker Hannifin Corporation A8 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Basic Features Logic Elements IN-LINE MOUNTED LOGIC ELEMENTS These logic elements can be either A flush mounted on any flat surface, 35mm DIN rail mounted with the addition of a spring clip or hung from the tubing. In-line elements are available in two logic statements: AND and OR. INTEGRATED LOGIC ELEMENTS These elements can be combined with each other, allowing the creation of string statements in a compact footprint while reducing the piping required. There are three logic functions available in this configuration: AND, OR and NOT. Each element is supplied with an integral locking key which allows each logic unit to lock to the next element to the right. In addition, each Selector in Selector in element includes a mode selector Cascade Common Position which enables the user to select either Position s s s cascade (series) or common (parallel) cilrcuitry. & 1 & Cascade mode determines that the output of a logic element will feed the next downstream logic element, while the common mode feeds its supply to the next component. These units are b a a a designed for 35mm DIN rail mounting and are supplied with the internal piping diagram printed on the face of the device. This internal piping is field convertable. SUBBASE MOUNTING LOGIC ELEMENTS All logic devices are designed to mount on 3-port subbases. The 3-Port subbase is available in two styles (common input and cascade input) and are manifoldable with each other as well as the 4-Port subbases for relays. A stand alone 3-Port (1/8" pipe) metal subbase is also available. There are 5 logic elements for subbase mounting: AND, OR, YES, NOT and THRESHOLD NOT. Parker Hannifin Corporation A9 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Basic Features Relays on Stacking Subbases RELAYS These components provide additional capability to the pneumatic logic A system. Types available are: Time Delay, Memory, Amplifier, Sensor, Solenoid, and Pressure Switch (both pneumatic and electric). Depending on function, a 3 or 4-Port subbase is used. 3-PORT SUBBASES These stackable subbases are designed for the mounting of: • Logic Devices • Timers • Bleed Sensor Relays • Threshold NOT Relays • E/P and P/E Interfaces. They are stackable with the 4-Port subbases below and are available in common input or cascade input styles. 4-PORT SUBBASES These stackable subbases are designed for the mounting of: • Memory Relays • Amplifier Relays for use with Proximity Sensors. They are stackable with the 3-Port subbases above. STACK ASSEMBLY The drawing to the right explains the procedure for asembling subbase Integral mounted logic components and relays. Key Locking of Note: The subbases are supplied with the Key by Blanking an integral key that must be pulled the Plug 1 upward (1) to release the blanking plug Component 4 3 (2). Now the downstream subbase Air can be positioned (3) then locked by Pressure returning the integral key back to its Supply 2 original position (4). After this process is complete, the relay or logic element are mounted on top. Parker Hannifin Corporation A10 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 03-29-07) Logic Part Numbers Inline Logic Elements AND Element Specifications Air Quality – Output (S or 3) Standard Shop Air, Lubricated or Dry, 40 µm Filtration Cv ............................................................................0.14 (1.8) A & Flow rate at 90 PSI (6 bar) in SCFM (l/mn ANR) ...6.4 (180) Materials – Signal 1 Signal 2 PLLA11 (P or 2) (a or 1) - Body ...................................................................Polyamide - Poppet........................................................... Polyurethane - Seals ......................................................... Nitrile (Buna N) Part Number Description Mounting ..........................................Inline or 35mm DIN Rail 5/32" Instant PLLA11 Number of Operations with Dry Air at 90 PSI and 70°F, Frequency 1 Hz .......................................................10 Million Operating Positions............................................All Positions Operating Pressure .................20 to 115 PSIG (1.4 to 8 bar) OR Element Ports – Standard: 5/32" Instant for Semi- Rigid Nylon or Output (S or 3) Polyurethane Tube 10-32 UNF Available 1 Response Time ................................................... 2 to 3 msec Temperature – Signal 1 Signal 2 Operating .............................. 32°F to 122°F (0°C to +50°C) (P or 2) (a or 1) PLKA11 Storage .............................-22°F to 140°F (-30°C to +60°C) Part Number Description 5/32" Instant PLKA11 Mounting Clip Assembly PZML199 Part Number Description 1 Set of Clip Assemblies PZML199 Dimensions PZML199 M4 5/32" Instant Screw Fittings 1 1.38 (35) ø.17 (4.2) .63 .63 .63 .47 .87 (16) (16) (16) (12) (22) DIN Rail Parker Hannifin Corporation A11 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Part Numbers Integrated Logic Elements With 5/32" Instant Swivel Connections and Pressure Indicators AND Element Specifications Air Quality – Output Standard Shop Air, Lubricated or Dry, 40 µm Filtration A (S or 3 - Red) Cv ............................................................................0.14 (1.8) & Flow rate at 90 PSI (6 bar) in SCFM (l/mn ANR) ...6.4 (180) Signal 2 Signal 1 Materials – (a or 1 (P or 2 - Green) - Green) - Body ...................................................................Polyamide PLLB12 - Poppet........................................................... Polyurethane - Seals ......................................................... Nitrile (Buna N) Part Number Description Mounting ..........................................Inline or 35mm DIN Rail With Integral Circuit Selector for Cascade or Number of Operations with Dry Air at 90 PSI and 70°F, PLLB12 Common Mode Selection Frequency 1 Hz .......................................................10 Million Operating Positions............................................All Positions NOT Element Operating Pressure ....................40 to 115 PSIG (3 to 8 bar) Ports – Output (S or 3 - Red) Standard: 5/32" Instant for Semi- Rigid Nylon or Polyurethane Tube & 10-32 UNF Available Supply Signal Response Time ................................................... 2 to 3 msec (P or 2 (a or 1 - Green) - Green) Temperature – PLNB12 Operating .............................. 32°F to 122°F (0°C to +50°C) Storage .............................-22°F to 140°F (-30°C to +60°C) Part Number Description With Integral Circuit Selector for Cascade or PLNB12 Common Mode Selection OR Element Dimensions Output (S or 3 - Red) .55 .55 Clip Pressure (14) (14) .31 .28 Indicator (8) (7) 1 1.10 1 & & Signal 2 Signal 1 1.58 (28) (a or 1 (P or 2 (40) - Green) - Green) 5/32" Instant PLKB12 Connections ø.17 .55 .59 .87 .24 (4.2) .87 .87 .87 1.02 .26 (14) Part Number Description (15) (22) (6) (22) (22) (22) (26) (6.5) With Integral Circuit Selector for Cascade or PLKB12 Common Mode Selection Head / Tail Plate Set PLN - NOT Pressure Signal a PSI bar (Ratio = 7:4.5) 75 5 60 4 45 3 (Ratio = 7:1.5) 30 2 PLEB12 15 1 Air Supply Pressure P Part Number Description 0 1 2 3 4 5 6 7 8 bar Mounts on DIN Rail, Required with Integrated PLEB12 Logic Elements to Complete Stack Assembly 15 30 45 60 75 90 105 120 PSI Parker Hannifin Corporation A12 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Depilot Threshold Pilot Threshold Catalog PCC-4/USA Logic Part Numbers Subbase Mounted Logic Elements For Mounting On 3 Port Subbases AND Element NOT Elements Output (S or 3 A - Red) Output (S or 3 - Red) Standard & Supply Signal & (P or 2 (a or 1 PLNC10 - Black/None) - Green) Supply Signal (P or 2 (a or 1 - Black/None) - Green) PLLC10 Output (S or 3 - Red) & Threshold Supply Signal Part Number Description (P or 2 (a or 1 - Black/None) - Green) PLND10 Less Base PLLC10 Part Number Description Less Base PLNC10 PLNC10 on PZUA12 Subbase PLNC12 OR Element Less Base PLND10 PLND10 on PZUA12 Subbase PLND12 Output (S or 3 - Red) 1 Supply Signal (P or 2 (a or 1 - Black/None) - Green) PLKC10 Part Number Description PLKC10 Less Base YES Element Output (S or 3 - Red) Supply Signal (P or 2 (a or 1 - Black/None) - Green) PLJC10 Part Number Description PLJC10 Less Base Parker Hannifin Corporation A13 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Technical Information Subbase Mounted Logic Elements Make and Break Pressures Specifications Air Quality – PLJ - YES Element Standard Shop Air, Lubricated or Dry, 40 µm Filtration Cv – Input A PLNC, PLJC, PLL & PLK ..................................... 0.14 (1.8) Pressure “a” PSI PLND ....................................................10.08 (1.0);14 (1.8) Flow rate at 90 PSI (6 bar) in SCFM (l/mn ANR) – 80 PLNC, PLJC, PLL & PLK ...................................... 6.4 (180) PLND ...................................................... 3.2 (90); 6.4 (180) 60 Materials – 40 - Body .................................................................. Polyamide - Poppet...........................................................Polyurethane 20 - Seals .........................................................Nitrile (Buna N) Supply Mounting .......................................................3-Port Subbase 0 Pressure P 0 20 40 60 80 100 120 PSI Number of Operations with Dry Air at 90 PSI and 70°F, Frequency 1 Hz – Because of sizeable differences in seating areas, pressure to PLND, PLNC / PLJC ............................................ 10 Million make and pressure to break differ significantly. Snap-acting PLL & PLK ......................................................... 100 Million feature of relay is a result of this difference in pressure. Operating Positions........................................... All Positions Operating Pressure ................... 40 to 115 PSIG (3 to 8 bar) Ports – PLN - NOT Element Standard: 5/32" Instant for Semi-Rigid Nylon or Input Polyurethane Tube Pressure “a” 10-32 UNF Available PSI Response Time ................................................... 2 to 3 msec 80 Temperature – Operating .............................32°F to 122°F (0°C to +50°C) 60 Storage ............................ -22°F to 140°F (-30°C to +60°C) 40 Dimensions 20 Output Indicator PLKC10, Supply 0 PLLC10 Pressure P PSI 0 20 40 60 80 100 120 Because of sizeable differences in seating areas, pressure to make and pressure to break differ significantly. Snap-acting feature of relay is a result of this difference in pressure. 1.11 (28) PLND - Threshold NOT Element .97 Input M4 (25) Pressure “a” 1.25 (32) PSI 1.34 (34) 80 Output Indicator PLNC10, 60 Signal Indicator PLND10, 40 PLJC10 20 Supply 0 Pressure P 0 20 40 60 80 100 120 PSI 1.19 (30) Diameter of supply P orifice is reduced to keep relay from breaking until control signal “a” is almost completely .97 M4 exhausted. (25) 1.25 (32) • Nominal supply orifice diameter = 5/64" 1.34 • Cv factor: .11 (34) Parker Hannifin Corporation A14 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Pressure to Break = 1/12 of Supply Pressure to Break Pressure to Break Pressure to Make Pressure to Make Pressure to Make D E F Catalog PCC-4/USA Logic Part Numbers Time Delay Relays Time Delay Relays Specifications Air Quality - For Mounting on any 2* or 3-Port Subbase Standard Shop Air, Lubricated or Dry, 40 µm Filtration Using Atmospheric Air for Control Cv .............................................................................0.14 (1.8) Single Turn Adjustment A Filter ..............................................a-PPRL23, Vent - PPRL20 Output (S or 3 Flow rate at 90 PSI (6 bar) in SCFM (l/mn ANR) ....6.4 (180) - Red) t 0 ON Delay 1 Supply Interchangable 50 µm Filter – (P or 2 a (Input) ...................................................................PPRL23 - Black/None) Signal (a or 1 Input Cylinder ..........................................................PPRL20 - Green) Materials – Output (S or 3 - Body ...................................................................Polyamide - Red) - Poppet........................................................... Polyurethane t 0 Supply 1 - Seals ......................................................... Nitrile (Buna N) OFF Delay (P or 2 - Black/None) Signal Mounting ................................................2 or 3-Port Subbase (a or 1 PRTA10 - Green) Number of Operations with Dry Air at 90 PSI and 70°F, Frequency 1 Hz .......................................................10 Million *Function Must Be Checked. Operating Positions........................................................... All Part Number Description Timing Range Operating Pressure ....................40 to 115 PSIG (3 to 8 bar) ON Delay 0.1 to 3 sec. PRTE10 Repeatability ........................................... ±5% / 5 Operations ON Delay 0.1 to 30 sec. PRTA10 Response Time ................................................... 2 to 3 msec ON Delay 10 to 180 sec. PRTB10 Temperature – OFF Delay 0.1 to 3 sec. Operating .............................. 32°F to 122°F (0°C to +50°C) PRTF10 Storage .............................-22°F to 140°F (-30°C to +60°C) PRTC10 OFF Delay 0.1 to 30 sec. PRTD10 OFF Delay 10 to 180 sec. Tamperproof Cap PRTA12 PRTE10 on PZUA12 Subbase • Locking LA9D901 Tamperproof Cap Set desired time delay, then place transparent cap over setting knob and tighten screw. The Time Delay Relay delays a maintained input signal • Sealing during an adjustable time period after which a regenerated Bend tab over screw head; run wire over head, then seal. output appears. Screw Tab Seal Setting • Delay is set by turning knob. • One 360° turn covers complete timing range. Transparent Cap • When white line on dial is set at top dead center, TDR goes to infinity. This feature facilitates machine set up. Connections: 3-Port Subbase with • Instant Straight Connections Dimensions • Instant Swivel Connections PRT•10 • 1/8" NPT Female Connections Timing Functions 1.31 • Positive Output (33) Dia. Pressure Control Signal a Time Delay Relay: .56 Positive Output (14) Output Signal S 1.91 0 (48) Adjustable Time Time • Inverted Output Pressure 0 Control Signal a Time Delay Relay: 1.66 1.41 Inverted Output, M4 (42) (36) Adjustable Pulse Function Output Signal S 0 Time T 3.84 (98) Repeatability +2% Parker Hannifin Corporation A15 Pneumatic Division Richland, Michigan www.parker.com/pneumatics A B C A B C Catalog PCC-4/USA Logic Technical Information Time Delay Relays Operating Principle The time delay relay is entirely pneumatic. Air supply to the positive output version, output is provided by a YES relay. timing head is taken from the ambient atmosphere. The In the inverted version, Output is provided by a NOT relay. timing function is therefore independent of line pressure. As Note: Piping inverted TDR for adjustable pulse function: Tee off input “a” A a result, repeatability is unaffected by variations in supply to supply port as shown on diagram. pressure, temperature or contamination of supply. In the Time Delay Relay Operating Principle: On Delay Positive Output • SET Signal “a” appears at input orifice Subbase Output Relay Input Cylinder Timing Head Element in subbase and is divided into two 2 4 separate signals after filter 1 . The first signal cocks the piston 2 and timing begins. Simultaneously the second divided signal flows through fixed orifice 3 and supplies bleed at orifice 4 . P • TIMING Poppet 5 , attached to bellows 7 and released by piston 2 , starts to extend at a rate determined by the amount of delay required. Bellows 7 rate of extension is controlled as follows: Unactuated State (Before Timing) – Spring 6 pushed bellows out. To extend, bellows draws atmosphere 5 6 7 9 8 10 air through filter 8 and circular channel 9 . Length of channel 9 varies as a function of angle, determined by knob 10 . D + P a State During Timing The greater the angle, the longer the 4 5 time delay. S • OUTPUT When bellows 7 reaches the end of its travel, poppet 5 seals off bleed from orifice 4 , causing a rise in pressure and as a result output relay P switches. Output S appears, supplied by pressure P. • RESET Removing the signal “a” automatically a resets the time delay relay. Output S Actuated State (After Timing) disappears. Parker Hannifin Corporation A16 Pneumatic Division Richland, Michigan www.parker.com/pneumatics E F 0 Catalog PCC-4/USA Logic Technical Information Time Delay Relays Adjustable Pulse Output Timer Maintained input generates adjustable pulse output. When maintained input “a” goes ON, output S goes ON then drops Maintained input S a “a” provides an OFF after an adjustable time period T even though “a” is adjustable pulse A still on. T output using S inverted TDR. a T S Single Adjustable Pulse T Output Timer S a Momentary input generates single adjustable pulse output (one shot). This circuit is useful when a brief signal needs to T be prolonged, for example, rapidly actuated limit switches. 1 Momentary input “a” generates longer output S. After adjustable time period T, the inverted TDR cuts off output S. a S a Adjustable Reciprocate T T S Output Timer T1 T2 T1 T2 a Maintained input generates repeated pulse output (clock signal). Maintained input “a” generates continuously repeated pulse output S. – The time duration of pulse S is adjustable separately. – The time between pulses is adjustable separately. Parker Hannifin Corporation A17 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Basic Features Principles of Pneumatic Switching Memory Operation Manual Control for Return to State 0 • OFF S Held in podition by magnet 2 , Poppet 1 closes off supply pressure P. Indicator A P 1 2 Manual Control for b a Move to State 0 • SET Input signal “a” acting on a diaphragm drives poppet 1 from magnet 2 to magnet 3 allowing pressure to flow. Output S signal S appears as indicated by position indicator 4 . 4 3 P 1 2 a • ON When input “a” is removed, output S is maintained since magnet 3 holds poppet 1 seated. S Note: If pressure is lost, the last MEMORY will maintain its last position. 3 P 1 • RESET Input “b” acting on the opposite diaphragm returns poppet 1 to magnet 2 . Outout S is removed and exhausted to atmosphere. 3 P 1 2 b Parker Hannifin Corporation A18 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Part Numbers Memory Relay Memory Relay Without Subbase Specifications Air Quality For Mounting On 4-Port Modular Subbase Standard Shop Air, Lubricated or Dry, 40 µm Filtration Cv .............................................................................0.14 (1.8) A Flow rate at 90 PSI (6 bar) in SCFM (l/mn ANR) ....6.4 (180) Materials – S - Body ...................................................................Polyamide - Poppet........................................................... Polyurethane - Seals ......................................................... Nitrile (Buna N) P Mounting ................................................... 4-Ported Subbase a b Number of Operations with Dry Air at 90 PSI and 70°F, Frequency 1 Hz .......................................................10 Million PLMA10 Operating Positions........................................................... All Operating Pressure ....................40 to 115 PSIG (3 to 8 bar) Part Number Description Response Time ................................................... 2 to 3 msec 3-Way Double Air Pilot Operated Valve. Reset Temperature – PLMA10 Signal “b” Always Has Priority Over Set Signal Operating .............................. 32°F to 122°F (0°C to +50°C) “a”. With Manual Override Storage ..............................-22°F to 140°F (-30°C to +60°C PLMA10 on PZUB12 Subbase PLMA12 The Memory element is a relay designed to maintain output signal S after disappearance of the input signal which generated it. Special Characteristics 1 The signal “a” for S 0 setting to State 1 1 causes the output a 0 Signal S to be 1 b maintained. This 0 will only be erased by the Signal “b” for resetting to State 0. “b” = Resetting to b 2.5 State 0 of the 30 2 Memory a 1.5 20 Dimensions “a” = Setting to 1 State 1 of the 10 PLMA12 0.5 Memory 0 0 20 40 60 80 100 PSIG 1.50 0 1 2 3 4 5 6 7 8bar (38) .51 (13) S 1.93 1.58 1.59 (49) (40) (40) P .51 .59 .87 1.94 1.19 b a (49) (13) (15) (22) (30) Parker Hannifin Corporation A19 Pneumatic Division Richland, Michigan www.parker.com/pneumatics bar PSIG Pilot Threshold “a” Catalog PCC-4/USA Logic Part Numbers, Technical Information Modular Sequencers Step Module Head / Tail Set (For 35mm DIN Rail Mounting) A B B R P A A PSMA10 PSEA127 Part Number Description With Manual Override, Less Base PSMA10 Without Manual Override, Less Base PSMB10 Part Number Description PSMA10 on PSBA12 Base PSMA12 Required to assemble Modular Sequencer PSEA127 PSMB12 PSMB10 on PSBA12 Base Provides Inlet & Signal Ports Deviation Models Step Module Subbase B Standard A B Blocked Port R PSBA12 A PSDB12 Part Number Description Part Number Description Standard: PSBA12 For Mounting with PSM•10 Step Modules - Parallel Sequences - Selection Sequences PSDA12 - Repeat Sequences - Skip Steps Blocked Port: Step Module Interlock For the Remote Reinitialization of PSDB12 the Blocked Port Pilot & Depilot Pressures Reset Signal always takes priority over Set Signal in a Step Module. PSI bar Pressures “a” and “b” PSVA12 5 75 60 4 45 3 30 2 Part Number Description 15 1 Air Supply Pressure P Mounted between the Subbase and the Step Module to Interrupt the Sequence if a Sensor PSVA12 1 2 3 4 5 6 7 8 bar Signal is Faulty. 15 30 45 60 75 90 105 120 PSI Parker Hannifin Corporation A20 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Depilot Threshold “b” & & & & & Catalog PCC-4/USA Logic Technical Information Modular Sequencers Specifications Air Quality – Number of Operations with Dry Air at 90 PSI and 70°F, Standard Shop Air, Lubricated or Dry, 40 µm Filtration Frequency 1 Hz .......................................................10 Million Operating Pressure ....................40 to 115 PSIG (3 to 8 bar) Cv .............................................................................0.14 (1.8) A Ports – Flow rate at 90 PSI (6 bar) in SCFM (l/mn ANR) ....6.4 (180) PSEA127: Supply 1/4", All Others 5/32" Function – 3-Way, Double Air operated Valve with priority reset (Reset PSDA12, PSDB12, PSBA12, PSVA12: All 5/32 use Semi- Rigid Nylon or Polyurethane Tube signal takes precedence over set signal). Materials – Response Time ................................................... 2 to 3 msec - Body ...................................................................Polyamide Temperature – - Poppet........................................................... Polyurethane Operating .............................. 32°F to 122°F (0°C to +50°C) - Seals ......................................................... Nitrile (Buna N) Storage .............................-22°F to 140°F (-30°C to +60°C) Parallel Lines in the Cycle Sequencer Special Applications – Input k determines which program will be activated. Application of Dummy Modules – One program has less than 3 steps. In most applications the rule of thumb for sequencer circuit design is “one step module for each step in the cycle”. Some applications, particularly those involving several 1 1 1 2 3 4 1 2 3 4 sequencers controlling sub-programs, may require the use A A A A of dummy modules. 1 2 1 2 0 Following are the most frequent instances and the method A A A A for handeling each one. K K Dummy module Increases sequencer to 3 modules The rule of “3 modules minimum” applies in this case also. Less than 3 Steps in the Cycle Parallel Lines in the Cycle – Both programs operate simultaneously. – Interlock P is required to start the second program. S1 S2 S1 S2 B B B B B 1 2 1 2 0 2 3 14 15 2 3 14 15 2 3 14 15 A A A A A A A A A R1 R2 R1 R2 Solution 1: Solution 2: & Use AND element Dummy module is P P on output of activated by Step 3 24 25 24 25 00 24 25 Step 24 and waits for A A interlock P then A starts program. P Interlock (For Example “Part Present” Module 1 cannot start because of module 2 resetting it Signal) while at the same time pressurizing the recycle loop. Dummy module 0, with its output connected to its feedback Module 3 is reset by module 4. port, pressurizes the recycle loop without resetting module If interlock P is delayed, module 3, reset by 14, will be 1. In most cases, sequencers must have at least 3 modules unable to satisfy AND the function. Therefore module 24 will to operate. not start. Dimensions PSEA127 PSMA10 PSEA127 PSVA12 PSMA10 PSMA12 PSDA12 .55 (14) B R B 2.17 2.17 1.73 (55) (55) (44) A P A .55 1.4 1.26 1.73 .59 .87 1.91 .59 .87 1.91 1.06 (14) (35.5) (32) (44) (15) (22) (48.5) (15) (22) (48.5) (27) Instant connection Ø 1/4" 2.78 Instant connection Ø 5/32" 3.84 (70.5) (97.5) Parker Hannifin Corporation A21 Pneumatic Division Richland, Michigan www.parker.com/pneumatics 2.17 (55) Catalog PCC-4/USA Logic Applications Modular Sequencers Application Example The sequencer is inherently adapted to the control of sequential automation cycles as shown in the following example. A B Machine b+ This typical pneumatic part forming machine consists of three pneumatic cylinders with the following functions: • Cylinder A: Part Transfer • Cylinder B: Part Forming b- • Cylinder C: Part Ejecting b 1 A 4-Way power valve controls each cylinder. Limit switches are mounted at both ends of each cylinder stroke. b 0 Push button starts the cycle.. a- a+ A Cycle Step 1. Part is Transferred A+ c 0 Step 2. Part is Formed. A retracts B+ A- Step 3. Cylinder B Retracts. B- Step 4. Part is Ejected. C- C Step 5. Cylinder C Extends. C+ Sequencer A step module is assigned to each step (or line) in the cycle. c- c+ Since there are 5 steps in the cycle, there are 5 step modules in the sequencer. 1 2 3 4 5 B B Control piping of the sequencer is R immediately apparent: P m • The output from each step module orders A A its assigned movement(s). • The feedback from each completed movement(s) is directed back to the step & module where the movement originated. a b a b c c 1 1 0 0 1 0 START push button is connected in series in the recycle loop. Parker Hannifin Corporation A22 Pneumatic Division Richland, Michigan www.parker.com/pneumatics c1 Catalog PCC-4/USA Logic Operation Modular Sequencers Operating Principle Each step module consists of a MEMORY mounted on a Two channels run from one end of the completed sequencer subbase. Integrated in each subbase are an AND function to the other: and an OR function. Module interconnections automatically • Common Supply Channel, inlet in entry module (P) plug in during sequencer assembly. A • General Reset Channel, input in entry module (R) Manual Sequencer Sequencer Reset to 0 Head 3 Step Modules Tail OR Logic Subbase Memory Element S S S S 1 2 3 2 B B Pressure R P Indicator P A A r 2 AND Logic Manual Command Element Set to State 1 Internal Operation Cutaway Views Schematic Operating Principle Step Module MEMORY is set (ON) by output from preceding AND element. S S S 1 2 3 Output from MEMORY has three functions: 1. Provides working output for that step. B B 2. Resets preceding step module through OR element. R & & & 1 1 1 3. Pressurizes one input of its own AND element. P Upon completion of movement in the step, feedback signal A A “r” pressurizes second input of AND element. AND element goes PASSING (ON) and sets following step module r r r 1 2 3 MEMORY (ON). S S 1 S 3 2 Advantages of Modular Schematic • Circuit design is immediately evident. Because circuit 1 2 3 logic is integrated the designer has only to stack up B B R modules. No need for elaborate diagrams. P • Cycle progression is clearly displayed. Position indicator A A identifies active step at all times. • Cycle progression is fully interlocked. False feedback r r r signals are rejected because the AND element in the 1 2 3 active step module is the only one in PASSING state. • Varing types of operating modes, emergency stops, “safeties” and interlock information can be plugged in as modular circuit elements. Parker Hannifin Corporation A23 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 06-12-07) Logic Part Numbers Bleed Sensor Relays Specifications Bleed Sensor Relay Air Quality – For Mounting On Any 3-Port Base Standard Shop Air, Lubricated or Dry, 40 µm Filtration Cv ............................................................................ 0.14 (1.8) A Output Flow rate at 90 PSI (6 bar) in SCFM (l/mn ANR) ... 6.4 (180) (S or 3 - Red) Function – 3-Way Normally Closed NNP .........................................Yes Signal Supply (a or 1 Materials – (P or 2 - Green) - Black/None) - Body .................................................................. Polyamide - Poppet...........................................................Polyurethane - Seals .........................................................Nitrile (Buna N) Mounting – PRFA10 Sensor .....................................................3-Ported Subbase Nozzle Consumption – 3 0.00487ft / PSI Min (2 l / bar - Min ANR)Nozzle Ø (Of Part Number Description Sensor) ............................................................1/32" (3mm) Provides a supply to a bleed sensor and PRFA10 Number of Operations with Dry Air at 90 PSI and 70°F, generates an output signal when operated. Frequency 1 Hz ...................................................... 10 Million PRFA10 on PZUA12 Subbase PRFA12 Operating Positions...........................................................All Operating Pressure ................... 40 to 115 PSIG (3 to 8 bar) Response Time ................................................... 2 to 3 msec Temperature – Dimensions Operating ..............................32°F to 122°F (0°C to +50°C) Storage ............................ -22°F to 140°F (-30°C to +60°C) 1.11 (28) .97 M4 (25) 1.25 (32) 1.34 (34) PRFA10 Parker Hannifin Corporation A24 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 06-12-07) Logic Part Numbers Bleed Sensors Bleed Sensors Bleed sensors are used for the sensing of low forces and short travel. They are simple to install and connect. The Relay for detected object blocks the bleed air at low flow. An increase bleed sensor A Incorporated Ball roller of pressure in tube (T) creates a pneumatic signal (S) on the Cast wisker Output (S) bleed bleed bleed relay equal to the supply pressure (P). sensor sensor sensor T Supply (P) PXFA111 PXFA121 PXFA131 For Use With PRFA12 Relay Part Port Actuator Number 5/32" Instant Touch PXFA111 5/32" Instant Ball Roller PXFA121 5/32" Instant Cat’s Whisker PXFA131 Specifications Application Minimum Pre-Travel at 6 bar – Bleed sensors make it possible to sense very low actuating PXFA12• .......................................................... .040 (1 mm) forces or small motions in a small space. They are easy to install and connect, as they only require a single tube. Maximum Travel – PXFA12• ....................................................... .110 (2.8 mm) Note: The length of the interconnecting tube must remain short if quick response times are required. Minimum Operating Force at 90 PSI (6 bar) – PXFA12• ........................................................... 11 oz. (3 N) S Bleed Sensor Direct Minimum Operating Torque at 90 PSI (6 bar) – Relay Acting PXFA13• .......1.3 in-oz (12.5 mmN) (Center of Operator) P Sensing Distance – PXFA11• .................................................................... Direct S PXFA12• .................................................................... Direct Bleed Sensor Ball PXFA13• .................................................................... Direct Relay Roller P Sensing Angle – PXFA13• ........................................................................ 10° S For PRFA12 Specifications, see Relays in Section A of this Catalog. Bleed Sensor Cat’s Relay Whisker P Dimensions PXFA111 PXFA121 PXFA131 M12X1 M12X1 M12X1 .67 .67 .67 Ø Ø Ø (17) (17) (17) 1.50 .16 1.50 4.88 .71 .16 (38) (4) (38) (124) (18) (4) Parker Hannifin Corporation A25 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 06-12-07) Logic Part Numbers Amplifier Relay Amplifier Relay Specifications Air Quality – For Mounting On 4-Port Base Standard Shop Air, Lubricated or Dry, 40 µm Filtration Cv ............................................................................ 0.14 (1.8) A Flow rate at 90 PSI (6 bar) in SCFM (l/mn ANR) ... 6.4 (180) Output S Function – 3-Way Normally Closed NNP .........................................Yes Supply Auxillary P Supply Materials – Px - Body .................................................................. Polyamide - Poppet...........................................................Polyurethane Signal a - Seals .........................................................Nitrile (Buna N) Mounting – Amplifier ..................................................4-Ported Subbase PRDA10 Number of Operations with Dry Air at 90 PSI and 70°F, Frequency 1 Hz ...................................................... 10 Million Part Number Description Operating Positions...........................................................All Amplifies the low pressure With signal coming PRDA10 from a fluidic Manual proximity sensor to a Operating Pressure ................... 40 to 115 PSIG (3 to 8 bar) Override usable level. Response Time ................................................... 2 to 3 msec PRDA12 PRDA10 on PZUB12 Subbase Temperature – Operating ..............................32°F to 122°F (0°C to +50°C) Storage ............................ -22°F to 140°F (-30°C to +60°C) PRD - Amplifier Relay Only: Air Signal Pressure (a) ......... .007 to .03 PSI (0.5 to 2 mbar) Dimensions Auxiliary Supply Pressure (Px) – 1.5 to 3 PSI (100 to 200 mbar) Consumption – 1.50 At 1.5 PSI (100mbar) with a = 0: 0.1 SCFM (3Nl/mn) (38) Maximum Operating Frequency ................................. 10 Hz Manual Control ............................................................PRDA Replacement Diaphragm for PRDA .... PPRL08 (Pack of 10) .51 (13) 1.58 (40) .51 (13) .59 .87 1.56 1.46 (15) (22) (40) (37) PRDA12 Parker Hannifin Corporation A26 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 06-12-07) Logic Part Numbers Fluidic Proximity Sensors Fluidic Proximity Sensor Operating Principle, Amplified, 1/8" I.D. Internal Orifice Characteristics Fluidic proximity sensors are used when the application requires non-contact sensing of the moving part. A fluidic A sensor emits a continuous air jet (A) at low pressure. When the object to be detected interferes with this air jet, a back pressure (a) is created. When this back pressure reaches the amplifier relay, an output signal (S) is generated equal to supply pressure (P). Output (S) PXDA111 A Amplifier relay Fluid Supply (P) proximity For Use With PRDA12 Amplifier Relay sensor Signal (a) Part Sensing Ø Connections Supply (P) Number Distance Mounting Regulator Px = 1.5 to 3 PSI (100 mb to 200 mb) 5/64" to 3/16" PXDA111 M12 x 2 5/32" (4mm) Instant (2 to 5mm) D Mounting Styles Part to be Maximum Sensing Sensed Distance Two mounting styles are provided on each Sensor. Nose Mount: Nuts are supplied D Flush Mount: Two clearance holes are provided in Sensor body. Dimensions P a P .13 Unactuated Actuated M12X1 2xØ (3.2) = C D A = 1.18 B E (30) 2.20 (56) Specifications Sensing Distance – PXDA111 PXDA11• .......................................... .04 to .20 (1 to 5 mm) inch mm A .49 12.5 Low Pressure Supply Px B .67 17 Inches of C .71 18 WC Px D .98 25 D = 3/16" D = 5/32" D = 1/8" E .59 15 100 50 L 0 Feet 0 2 4 6 8 10 L = Distance between Sensor and Relay Parker Hannifin Corporation A27 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Part Numbers Solenoid Relays Solenoid Relay Specifications With PZUA12 Subbase Air Quality – Standard Shop Air, Lubricated or Dry, 40 µm Filtration Output (S or 3 Consumption – A - Red) Direct Current: Holding = 5 W Supply Alternating Current: Holding = 6 VA; Inrush = 20 VA (P or 2 - Black/None) Cv .......................................................................... 0.05 (0.65) A B Degree of Protection .................................................... IP 65 Duty Rating ................................................................. 100 % With manual override and plug-in DIN connector Electrical Connection – 22 x 30 mm (43650 Form B Plug-in Connector, 22-30 mm, PRSA121B 2 Industrial) Ø 9 mm Cable Entry, Terminal Capacity 1.5 mm Flow rate at 90 PSI (6 bar) in SCFM (l/mn ANR) ..... 2.1 (60) Part Number Description Manual Control ................................................................Yes PRSA121B 24VAC 50/60 Hz 6VA Materials – PRSA121F 120VAC 60 Hz 6VA - Body .................................................................. Polyamide PRSA122B 24VDC 5W - Poppet...........................................................Polyurethane - Seals .........................................................Nitrile (Buna N) Mounting ...................................................3-Ported Subbase Solenoid Coil Number of Operations with Dry Air at 90 PSI and 70°F, With Plunger and Plug-in Frequency 1 Hz ...................................................... 10 Million DIN Connector (22 x 30mm) Operating Positions........................................... All Positions Operating Pressure ................... 40 to 115 PSIG (3 to 8 bar) Rated Insulation Voltage ..............................660V AC or DC Response Time ................................................. 8 to 12 msec Standard Voltages – 24 VDC 48 VDC 24 VAC 48 VAC 120 VAC 240 VAC PVAF10 Temperature – Operating ..............................32°F to 122°F (0°C to +50°C) Part Number Description Storage ............................ -22°F to 140°F (-30°C to +60°C) PVAF102B 24VDC 5W PVAF102E 48VDC 5W PVAF101B 24VAC 50/60 Hz 6VA Dimensions PVAF101E 48VAC 50/60 Hz 6VA PRSA121B PVAF101F 120VAC 60 Hz 6VA PVAF101M 240VAC 60 Hz 6VA 1.50 (38) Coil Mount For Mounting on any 2 or 3-Port Subbase .55 (14) 3.25 1.58 (83) (40) PRSD10 .55 (14) Part Number Description .59 .87 1.94 1.38 For mounting the Solenoid Coil and Plunger on PRSD10 (15) (22) (49) (35) a 3-Port Subbase With Manual Override Parker Hannifin Corporation A28 Pneumatic Division Richland, Michigan www.parker.com/pneumatics operations million Catalog PCC-4/USA Logic Part Numbers Pressure Switches Pressure Switch Without Subbase Specifications For Mounting On Any 2 or 3-Port Base Air Quality – Standard Shop Air, Lubricated or Dry, 40 µm Filtration Degree of Protection .................................................... IP 65 A Depilot Pressure .......................... 30 to 37 PSI (2 to 2.6 bar) Electrical Characteristics .... N.O. (NNP) Contact, 5A / 660V B A Electrical Connection – Plug-in Connector, 22-30 mm, Ø 9 mm Cable Entry, Terminal Capacity 1,5 mm2 Signal (a or 1 Function ..............................................................NO Contact - Green) Insulation Voltage Rating .............................660V AC or DC Materials PREA10 - Body .................................................................. Polyamide - Poppet...........................................................Polyurethane - Seals .........................................................Nitrile (Buna N) Part Number Description Maximum Operating Frequency ................................. 10 Hz With Manual Override and Plug-in DIN Mounting ............................................2 or 3-Ported Subbase PREA10 Connector 22 x 30 mm Nominal Current Rating ................................................ 10 A PREA12 PREA10 on PZUA12 Subbase Number of Operations with Dry Air at 90 PSI and 70°F, Frequency 1 Hz ...................................................... 10 Million Operating Positions........................................... All Positions Operating Pressure ...........................115 PSIG Max. (8 bar) Response Time ................................................... 2 to 3 msec Temperature – Operating ..............................32°F to 122°F (0°C to +50°C) Storage ............................ -22°F to 140°F (-30°C to +60°C) Trip Pressure ................................ 32 to 40 PSI (2.2 to 3 bar) Mechanical Life – VA Volt Ampere 4000 3000 2000 1000 900 800 700 600 500 400 300 Dimensions 200 PREA10 100 Volts 24 48 110 220 380 Manual Override 2.00 1.57 (51) 1.34 (40) (34) 1.38 1.25 1.00 (35) (32) (25) Parker Hannifin Corporation A29 Pneumatic Division Richland, Michigan www.parker.com/pneumatics operations 10 million 5 2 million operations lth 10 A Catalog PCC-4/USA Logic Part Numbers 3 & 4-Port Modular Subbases For Mounting Logic Elements And Relays 3-Port Subbases 4-Port Subbases With 5/32" Instant Swivel Connections, With 5/32" Instant Swivel Connections, A Pressure Indicators and Integral Lock for Pressure Indicators and Integral Lock for Stacking Stacking Common Input Common Input PZUA12 PZUB12 Part Number Description Cascade PZUB12 Common Input PZUC12 Part Number Description Common Input PZUA12 PZUC12 Cascade Entry Module Specifications Materials ...............................................Polyamide and Brass With Integral Lock for Stacking Ports – 5/32" Instant for Semi- Rigid Nylon or Polyurethane Tube Notes: 1. Can be used as individual units or in stacking assemblies. 2. May be DIN rail mounted using spring clip or surface mounted using 2 socket head cap screws. PZUE12 3. PZUA12, PZUB12 and PZUC12 can be mounted together in the same assembly. Part Number Description 4. Units interconnect with 5/32" Tube. For replacement use 1" Relay Entry Module (Used with PZUA12, (25mm), 5/32" semi-rigid nylon or polyurethane. PZUE12 PZUB12 and PZUC12 Bases) Dimensions PZUB12 PZUE12, PZUC12, PZUA12 ø.17 (4.2) Thru ø.17 (4,2) Thru ø.27 (7.0) C' Bore ø.27 (7,0) C' Bore x 0.185 (4.7) Deep x 0.185 (4,7) Deep 5/32" 5/32" .98 C B inch mm Instant Instant (25) A .55 14 A B D B .39 10 1.18 1.18 1.58 (30) (30) (40) C .59 15 D .47 12 A E Clip Clip .87 .91 .87 1.50 E .20 5 1.34 1.34 (22) (23) (22) (38) (34) (34) 5/32" 5/32" F F F .59 15 Instant Instant Parker Hannifin Corporation A30 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Part Numbers Independent Subbases Independent Base Independent 2-Port Pulse Base A BNC3P10 BNC3P20 Part Number Description # of Ports Part Number Description BNC3P10 1/8" NPT, Individual Mount 3 BNC3P20 1/8" NPT, Port 1 and 2 Common 5/32 Instant Fitting, 5/32 Instant Fitting, Machine Mount, BPB3P10 3 BPB3P20 Machine Mount Port 1 and 2 Common Specifications Specifications Materials (BNC) ....................................................Plated Zinc Materials (BNC) ....................................................Plated Zinc Materials (BPB) ......................................................Aluminum Materials (BPB) ......................................................Aluminum Dimensions Dimensions BNC3P10 BNC3P20 2 Mtg. Holes .17 Dia. Thru 2 Mtg. Holes .17 Dia. Thru C'bore .29 Dia. x .19 Deep C'bore .29 Dia. x .19 Deep .63 .63 3 Holes .118 Dia. 3 Holes .118 Dia. .216 .216 (16) (16) (5) (5) 1 Hole .130 Dia. x .138 Deep .197 1 Hole .130 Dia. x .138 Deep .197 (5) (5) 3 3 .22 .22 3 3 (6) (6) .63 .63 1.61 1.61 .90 (16) .90 (16) (41) (41) 1 1 (23) (23) 2 2 .67 .67 .08 1 .08 1 2 2 (17) (17) (2) (2) .08 .45 .08 .45 (2) (11) (2) (11) .59 .59 .63 .63 3 Ports 3 Ports Port 2 2 Mtg. Holes 2 Mtg. Holes (15) (15) (16) (16) Tapped 1/8 Plugged Tapped 1/8 M4 x 0.7 M4 x 0.7 1.00 1.00 x .236 Deep x .236 Deep (25) (25) BPB3P10 BPB3P20 .24 Dia. .24 Dia. 5/32 5/32 thru typ. thru typ. .44 (11) Instant .44 (11) Instant 3 3 2 1 1 .50 (13) .50 (13) 1.00 (25) .75 (19) 1.00 (25) .75 (19) Parker Hannifin Corporation A31 Pneumatic Division Richland, Michigan www.parker.com/pneumatics 1.70 (43) .24 (6) .45 (11) 2.19 (56) 1.70 (43) .24 (6) .45 (11) 2.19 (56) Catalog PCC-4/USA Logic Technical Information Logic Components Base Usage - Shows which components can be mounted with which base types. Base Description / Part Number Type 2-Port 3-Port 4-Port 6-Port A Stacking PZUA12 PZUB12 PSBA12 Element Part No. Stacking PZUC12 Inline BNC3P20 BNC3P10 Inline BPB3P20 BPB3P10 Step Module Step Module w/Overrides PSMA10 X Step Module w/o Overrides PSMB10 X Logic AND PLLC10 X OR PLKC10 X YES PLJC10 X NO PLNC10 X Threshold NOT PLND10 X Relays Sensor PRFA10 X Solenoid PRSA10 X X Electric Pressure Switch PREA10 X X E/P Pressure Switch LNOTPS10 X Electric Pressure Switch LPS10 X X Vacuum/Electric LPSV10 X X Timers Timer (NNP) Relay PRTA10 X* X Timer (NNP) Relay PRTB10 X* X Timer (NNP) Relay PRTE10 X* X Timer (NP) Relay PRTC10 X* X Timer (NP) Relay PRTD10 X* X Timer (NP) Relay PRTF10 X* X Other Relays Memory Relay PLMA10 X X Amplifer Relay PRDA10 X X *Fuctionality Must be Checked. Entry Head / Module Tail Port Label Color PZUE12 PSEA127 Supply P 2 Black / None PZUA12 PSBA12 Used With Signal a 1 Green PZUC12 Base Output S 3 Red PZUB12 Parker Hannifin Corporation A32 Pneumatic Division Richland, Michigan www.parker.com/pneumatics C D E 1 F Catalog PCC-4/USA Logic Technical Information Logic Components CAUTION: The logic and relay units shown on the right ! can be improperly assembled to the bases shown on the left. For proper assembly, the locators shown should be oriented towards port 3 on the subbases. A Port 3 BNC3P10 BNC3P20 Locator PLLC10 PLKC10 PLJC10 PLNC10 PLND10 PRFA10 Locator Port 3 BPB3P10 BPB3P20 PRT*10 Locator PRSD10 (Green) Locator Port 3 (Red) PUZA12 PREA10 Parker Hannifin Corporation A33 Pneumatic Division Richland, Michigan www.parker.com/pneumatics 3 2 1 0 A B Catalog PCC-4/USA Logic Part Numbers Impulse Counters & Dial Timers PCTA11 With 5/32" Instant Straight Connections 1.5 1.06 3 x ø .16 (4) = = (38) (27) Totalizing Counters = = A 3.94 3.54 (100) (90) 3.15 (80) Z Z Y Y = = 5/32" .63 = = Instant (16) 2.07 PCTB11 Connections (53) PCTB11 PCTA11 5/32" 2 x ø .18 (4.5) Instant Connections = = = Part Number Description Z Y 1.5 1.97 1.02 (38) (50) (26) 0 to 999,999 Surface Mount PCTA11 = = Panel Mount with = 0 to 99,999 1.97 1.28 1.26 60 x 50 mm Bezel = = = = PCTB11 (50) (32) (32.5) 2.36 .35 2.46 (Lockable cover available, see below) (60) (9) (62.5) Predetermined Counters PCPA11 5/32" Instant Connections Z A 2 x ø .18 (4.5) (4 Places) Y = 0 = = P Z Y 2.46 2.95 2.00 .91 PCPA11 (62.5) (75) (51) (23) P A Part Number Description = = = Panel Mount with 0 to 99,999 1.28 1.26 = = = = 60 x 75 mm Bezel (32) PCPA11 (32.5) 2.36 .53 2.46 (Lockable cover available, see below) (60) (13.5) (62.5) Lockable Cover Part Number Description For 60 x 50 mm Bezel PXCA1 PXCB1 For 60 x 75 mm Bezel Timers with Calibrated Dial 2 1 M 12 4 PCMC11, PCMD11, PCME11 1 M PCMC11 12 2 4 12 Part Number Description 5 1 3 PCMC11 3 to 100 Seconds, With Reset PCMD11 0.3 to 10 Minutes, With Reset 2.83 (72) 1 mini 5.04 (128) .91 (23) PCME11 3 to 100 Minutes, With Reset 5.95 (151) Parker Hannifin Corporation A34 Pneumatic Division Richland, Michigan www.parker.com/pneumatics 2.83 (72) 2.64 (67) Catalog PCC-4/USA Logic Technical Information Impulse Counters & Dial Timers Specifications PCTA PCTB PCPA PCMC, PCMD & PCME Connections Standard: 5/32" Instant for Semi-rigid Tube (Nylon and Polyurethane). A IP55 with IP55 with Lockable — — Degree of Protection Lockable Cover Cover Function — — NNP or NP NNP Maximum Operating Frequency 20 Hz with Mark / Space Ratio of 1/1 — — Mechanical Life (Number of 10 Million 10 Million Operations) with Dry Air at 90 PSI and 70°F – Frequency 1 Hz Surface Mount Panel Mount Panel Mount Panel Mount Mounting All Positions All Positions All Positions All Positions Operating Positions 40 to 130 PSI (3 to 9 bar) 40 to 130 PSI (3 to 9 bar) Operating Pressure Operating Temperature 32°F to 140°F (0°C to 60°C) 32°F to 122°F (0°C to 50°C) Pneumatic Reset Time 150 ms 150 ms 150 ms 200 ms Setting Accuracy — — — — Storage Temperature -40°F to 160°F (-40°C to 70°C) -22°F to 140°F (-30°C to 60°C) Timing Accuracy — — — ± 2% Type of Air Dry with 40 µm Filtration Dry with 5 µm Filtration Operating Characteristics Count and display the Number of impluses received. Pulse input at Port Z. PCTA11 and PCTB11 Pneumatic reset at Port Y. Supplies a signal at A when the preselected Number of pulses has been reached. The required Number of impulses is preselected using the keys associated with the lower display, which remains unchanged during counting. PCPA11 The pulses to be counted are applied to Port Z. Signal A is given as soon as the two displays show the same value. Port Y is used to reset the counter with a single pulse. (1) The required time is preselected directly on the dial, by moving the preselection pointer to the required position. Timing starts when a signal appears at 12. This signal must be maintained continuously until the output signal appears at 2. PCMC11, PCMD11 and PCME11 Signal 2 is given at the end of the timing period. The output signal is “on delay” if connected to 2 and “off delay” if connected to 4. The timer is reset by breaking the command signal at 12. Units have constant bleed rate of 0.14 SCFM @ 72 PSIG (4Nl/min @ 5 bar) (1) Note: “Output” may not be used as the reset signal. Parker Hannifin Corporation A35 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 04-10-07) Logic Part Numbers Binary Counters & Calibrated Dial Timers Binary Counter Valve Specifications Air Quality – Standard Shop Air, Lubricated or Dry, 50 µm Filtration Flow ....................................................................... 460 Nl/min A Materials – - Body ....................................................Anodized Aluminum - Other .......................................................................... Steel X - Seals ..........................................................NBR and PTFE A R - Spool ......................................................................... Brass P B S Mounting ................... M4 Bolts Thru Holes in Mounting Plate Operating Pressure .................. 58 to 145 PSIG (4 to 10 bar) Ports – 2147900 Pneumatic ........................................... 1/4" (Ports 1,2,3,4,5) Actuation Port ............................................................. 1/8" Electrical ............................................. 1/4" (Ports 1,2,3,4,5) Electrical Connection...P2E Solenoid, DIN 43650 Form C Part Number Description Temperature Range .................32°F to 158°F (0°C to +70°C) 2147950 – (Solenoid & Cable Plug Must be Ordered Separately) 2147900 Pneumatic Actuated Solenoid (Manual Override, Non-locking) ....... P2E-KV32C1 Electric Actuated 2147950 Cable Plug .................................................................P8C-H Features This valve is controlled by an internal integrated sequence system and utilizes the ball-point principle. (Two pilot spools and a main spool are fully integrated in an aluminum block.) Dimensions 3.23 2147900 2147950 3.23 (82) (82) 2.83 2.83 (72) (72) 2.44 .177 (4.5) Dia. 2.44 .177 (4.5) Dia. (62) 4 Places (62) 4 Places 1.34 1.13 1.77 1.13 1.77 (34) (30) (45) (30) (45) 1/8" Port 1/4" Port 1/4" Port 5 Places 3 5 Places 3 2 2 .79 .79 (20) (20) 3.39 3.39 .87 .87 1 1 (86) (86) (22) (22) .79 .79 4 (20) 4 (20) 5 5 1.26 1.26 .91 .91 (32) (32) (23) (23) Breather .47 Exhaust Breather .47 Exhaust (12) (12) Parker Hannifin Corporation A36 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 04-12-07) Logic Kits & Accessories DIN Rail / Replacement Parts Subbase Plugs for 3 or 4-Port DIN Rail Subbases 0.59 (15mm) A 1.38 (35mm) PPRL05 0.06 (1.5mm) Part Base Description Number Component Part Number Description PZUA12 AM1DE200 6 Foot Rail Length PPRL05 PZUB12 1 Set of 50 Subbase Plugs PZUC12 Head and Tail Module Rail Clamping Components Mylar Diaphragms for Amplifier Relays PPRL09 Part Base Description Number Component Part Number Base Component Description PRDA10 1 Set Comprising Of: 1 Set of 10 Mylar Diaphragms PPRL08 PRDA12 - 20 Hooks PPRL09 PSEA12 - 20 Screws Note: To obtain 1 set of 10 Mylar Diaphragms for PRDA10, - 20 Springs order 1 of PPRL08. Base Mounted Component Screws M4 x 0.7 With 7mm Head Diameter Part Screw Replacement Screw Element Number Length Part Number PLJC10 YES 31 mm K05M11040032F PLKC10 OR 31 mm K05M11040032F PLLC10 AND 31 mm K05M11040032F PLMA10 Memory Relay 50 mm K05M11040050 PLNC10 NOT 31 mm K05M11040032F PLND10 Threshold NOT 31 mm K05M11040032F PRDA10 Amplifer Relay 45 mm K05M11040045 PREA10 Electric Pressure Switch 12 mm K05M11040012 PRFA10 Sensor 31 mm K05M11040032F PRTA10 Timer (NNP) Relay 12 mm K05M11040012 PRTB10 Timer (NNP) Relay 12 mm K05M11040012 PRTC10 Timer (NP) Relay 12 mm K05M11040012 PRTD10 Timer (NP) Relay 12 mm K05M11040012 PRTE10 Timer (NNP) Relay 12 mm K05M11040012 PRTF10 Timer (NP) Relay 12 mm K05M11040012 PSMA10 Step Module w/Overrides 50 mm K05M11040050 PSMB10 Step Module w/o Overrides 50 mm K05M11040050 Parker Hannifin Corporation A37 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Logic Notes A Parker Hannifin Corporation A38 Pneumatic Division Richland, Michigan www.parker.com/pneumatics PS1E Series Electro-pneumatic Interface Valves Section B B Features ........................................................................ B2-B Complete Units ....................................................................B4 Component Parts .................................................................B5 Technical Data, Dimensions ................................................B6 Kits & Accessories ...............................................................B7 Parker Hannifin Corporation B Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA PSE Series Features Electro-pneumatic Interface Valves Compact, easy to install, reliable... Easy To Meet System Design Needs • Full flow capacity allows direct operation of small cylinders (single or double acting) or pneumatic piloting of larger control valves (pneumatic or hydraulic). • Valve configurations in /2 or 4/2 (single or double acting). • Outlet fittings (push-in) for 5/2" or /4" tubing. • System modification or expansion simplified by easily adding modules to stack. • Wide range of voltages available. B • Multiple pressures possible in one assembly. Easy To Install In Your System • Modules snap together and mount on 5mm (DIN) rail. • Micro-valve stack and PLC may be mounted in the same enclosure. • Common air supply, exhaust, and electrical supply reduce connections to  wire and  tube per module. • Supply and exhaust air can be piped with only one tube for each. • Fast hook-up with captive wire clamp connections and push-in fittings. • Compatible pneumo-electric module provides integrated feedback capability for the PLC. • Eliminates cumbersome electrical connections on machine mounted solenoid valves. Easy To Maintain System Operation • Manual override for setup and troubleshooting. • Poppet design for long, trouble free life (lubricated or non-lubricated air). • Integrated diagnostics (main air test point, output pneumatic indicator, optional suppressor / LED) provide system status at a glance. • All electrical connections are in a protected enclosure. • Modular design and easy connection aid in module replacement or system expansion. Parker Hannifin Corporation B2 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA PSE Series Features Electro-pneumatic Interface Valves Electrical Plug-In Common Common Electrical Indicator Miniature Electrical Exhaust Output (LED) .69" (7,5 mm) Solenoid Signals Standard Pitch Actuator Common Electrical Pressure Test Point DIN rail Air Supply B Write On Pneumatic Manual Common Marking Tabs Indicator Override Pressure Supply Pneumatic Pipeable Exhaust Output Signals 3/2 MODULE (1 Output) 4/2 MODULES (2 outputs) (1 Solenoid Actuator) (1 solenoid actuator) (2 solenoid actuators)  Eectrical  Electrical  Electrical  Electrical  Electrical 2 Electrical Signal Signal Sgnal Signal Signal Signals Single- Double- Double- Acting Acting Acting Sngle Double Air Operated Air Operated Power Valve Power Valve Power Valve Control Direct Control of Mini-Cylinders ! Caution: Because these are poppet valves, the common air supply pressure must be built up rapidly (never use a slow start valve 2/2 on the air supply for the interfaces). When pressure is applied, the 4/2 valve takes up a predetermined position (unactuated) when no electrical signal is present. - Output 2 (yellow indicator) passing. - Output 4 (red indicator) non-passing. Parker Hannifin Corporation B Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 04-12-07) PS1E Series Complete Units Electro-pneumatic Interface Valves All units include pop-up indicator for pneumatic output. Red indicates NNP / NC function. Yellow indicates NP / NO function. All model numbers shown include non-locking manual override. (For other voltages, use component parts shown on page 5). RED YEL RED E E P P ●● PS1E21102 PS1E111 ●● ●● PS1E29102 PS1E29102 Assembled Units Assembled Units B Single Solenoid - Spring Return 3/2 - Double Solenoid 4/2 Normally Non-Passing (NNP) / Voltage Output Port Push-In Connection Size Normally Closed (NC) 5/32" (4 mm) Tube 1/4" Tube Voltage Output Port Push-In Connection Size 12V DC PS1E29102J — 5/32" (4 mm) Tube 1/4" Tube 24V DC PS1E29102B — 12V DC PS1E21102J PS1E216702J 24V AC PS1E29101B PS1E296701B 24V DC PS1E21102B PS1E216702B 120V AC PS1E29101F PS1E296701F 24V AC PS1E21101B PS1E216701B Weight: 0.45 lb (0.205 kg) 120V AC PS1E21101F PS1E216701F Weight: 0.21 lb (0.095 kg) Valves Without Solenoid Operators Output Port Push-In Connection Size Valves Without Solenoid Operators 5/32" (4mm) Tube 6mm Tube 1/4" Tube Output Port Push-In Connection Size PS1E191 PS1E196 PS1E1967 5/32" (4mm) Tube 6mm Tube 1/4" Tube PS1E111 PS1E116 PS1E1167 Head and Tail Sets Used to mount valves to DIN rail and provide supply and exhaust ports. All YEL RED hardware is included. Single supply type supplys from one E P end of the manifold assembly with the other end blocked. Double supply type provides pressure and exhaust ports on both ends of the PS1E1027 assembly. Push-In Connection Ports ●● PS1E28102 PS1E181 1/4" Tube PS1E1017 PS1E1027 6mm Tube PS1E101 PS1E102 Assembled Units Wt: 0.22 lb (0.100 kg) Wt: 0.28 lb (0.125 kg) Single Solenoid - Spring Return 4/2 Voltage Output Port Push-In Connection Size Intermediate Supply Module 5/32" (4 mm) Tube 1/4" Tube 1/8" Pipe port for supply and exhaust ports. 12V DC PS1E28102J — Allows replenishment or isolation of the supply 24V DC PS1E28102B PS1E286702B and / or exhaust ports using included plugs. 24V AC PS1E28101B PS1E286701B Weight: 0.28 lb (0.125 kg) 120V AC PS1E28101F PS1E286701F Weight: 0.36 lb (0.165 kg) PS1E10387 Valves Without Solenoid Operators 1/8" Pipe Supply & Exhaust Output Port Push-In Connection Size 5/32" (4mm) Tube 6mm Tube 1/4" Tube NPT PS1E10387 PS1E181 PS1E186 PS1E1867 BSP PS1E1038 Parker Hannifin Corporation B4 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA PSE Series Component Parts Electro-pneumatic Interface Valves Line Mounted Pressure Switch Includes pop-up indicator to show presence of pressure. Includes Clip for mounting on 5mm DIN Rail.  SPDT Contact. 5A 250V 5/2 (4 mm) Push-In Tubing Port Shaded Items: Consult factory for availability. Switching Pressure B 20 PSIG Fixed 0 - 75 Adjustable PS1P10●● PSP08 PSP09 Wt: 0. lb (0.050 kg) Plug-In Solenoid Operators 15mm Solenoids / Kits (8mm Pin Spacing) DIN 43650C Override Voltage Non-Locking Solenoid Locking Kit Solenoid Kit 2VDC PS3441B45P P2E-KS32B1 PS3441C45P P2E-KS32B2 24VDC PS3441B49P P2E-KS32C1 PS3441C49P P2E-KS32C2 24V 50/60Hz PS3441B42P P2E-KS31C1 PS3441C42P P2E-KS31C2 P2E-KS32C1 20V 60Hz PS3441B53P P2E-KS31F1 PS3441C53P P2E-KS31F2 Kit includes: solenoid, (2) machine screws, (2) self threading screws, () gasket, () -cell gasket, () L-shaped -cell gasket. Plug-In Solenoid Operators (9.4mm Pin Spacing) For Replacement Parts Only With With Drop-out* Power Non-Locking Locking Voltage Current Consumption Manual Manual (mamp) Override Override 2 VDC .2W — PSE202J PSE252J 24 VDC .2W 5 PSE202B PSE252B 48 VDC .2W 2.5 PSE202E PSE252E 24 V 50-60 Hz .6VA** 22 PSE20B PSE25B PS1E230●● 48 V 50-60 Hz .6VA** 2 PSE20E PSE25E 20V 60Hz / 5V 50Hz .6VA** 5 PSE20F PSE25F 240V 60Hz / 20V 50Hz .6VA** 2 PSE20M PSE25M ** .5VA Inrush Weight: 0.0 lb (0.04 kg) * The solenoid valves are programmable controller compatible provided that leakage currents of the PLC outputs are lower than the drop-out current value. Parker Hannifin Corporation B5 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA PSE Series Technical Data Electro-pneumatic Interface Valves Valve Specifications Body Material .......................................... Glass Filled Polyamide Response Time – 0-5 ms (Electronic Signal to Pneumatic Output) Electrical Connection ..................................Captive Wire Clamp Seal Material – LED / Noise Suppressor – Poppet.................................................................. Polyurethane 20/240VAC LED Only (No noise suppressor) Seals .................................................................Nitrile (Buna N) Combination LED (green) and zener diode Supply and Exhaust Ports ................................................... /4" Life Expectancy .........................................0 Million Operations Outlet Port 5/2" /4" Maximum Operating Frequency .......................................0 Hz Flow rate (SCFM @ 90 PSI) 7. 9.2 Medium Quality – Cv 4 .6 Standard shop air, lubricated or non-lubricated, 50µ filtered Tube Connections ................................Push-in (Instant) Fittings Mounting ...........................................................5mm (DIN) Rail Voltage Tolerance..............+0 to -5% of rated voltage @ 70°F Operating Medium .............................................Compressed air Wire Size..................................................................4 - 22 AWG B Operating Pressure Range ................40 to 20 PSI ( to 8 bar) Caution: Memory in double acting (Bistable) Operating Principal – ! 4/2 modules is input dependent. Either air Solenoid Pilot Operated Poppet Valve supply or electrical command signal must be Operating Temperature Range ......... 5° to 40°F (-5° to 60°C) maintained or memory may be lost. Pressure Switch Specifications Body Material .......................................... Glass Filled Polyamide Operating Temperature Range ......... 5° to 40°F (-5° to 60°C) Contact Material ................................................................. Silver Operating Principal .................Pressure Operated Micro Switch Contact Rating ......................................................0A / 250VAC Seal Material – Poppet.................................................................. Polyurethane Maximum Operating Frequency .......................................0 Hz Seals .................................................................Nitrile (Buna N) Mechanical Life .......................................... 0 million operations Switch Pressure – Operating Pressure Range – > > Fixed Pressure ............................................. 9 PSI ( . bar) Fixed Pressure ...............................9 to 20 PSI (. to 8 bar) Adjustable Pressure ............................0 to 75 PSI (2 to 5 bar) Adjustable Pressure ..........................0 to 20 PSI (2 to 8 bar) AC DC Contact life 24V 48V 120V 240V 12V 24V 48V Inductive 25 56 5 40 7 24 7  Million Operations Resistive 86 90 70 440 42 58 88 Inductive – – – – 0 4 25 2 Million Operations Resistive – – – – 0 4 70 Inductive 0 4 9 2 – – – 5 Million Operations Resistive 5 82 60 200 – – – Dimensions Shown in Inches (mm) 4/2 and Double Head and Tail Set 3/2 and Single Head and Tail Set Electrical Common LED (Optional) Electrical Signal .07 .07 Ground (78) (78) .26 n. modules 0.55 .26 .8 .8 .8 .26 0.5 0.5 (9) (9) (2) (5) (5) (5) (2) (2) (4) 2.99 .07 0.69 0.69 0.69 (78) (76) (7.5) (7.5) (7.5) PS1 P1091 35mm (DIN) Rail* Intermediate Module .07 .8 .07 (78) (5) (78) n. modules 0.69 2.8 0.69 0.69 0.60 .57 (55) (5) (40) (7.5) (7.5) (7.5) 0.69 (7.5) *Rail at less than 0.6" does not allow enough room for mounting clips and may cause air leaks. Parker Hannifin Corporation B6 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 04-12-07) PS1E Series Kits and Accessories Electro-pneumatic Interface Valves Suppressor and LED Indicators for PS1E Mount between Solenoid Valve and the Interface Module Circuit Diagram PS1E1620● Weight Part Characteristics Voltage B Number lb kg 24 VDC and PS1E1620B .022 0.010 50/60 Hz Indication by LED 48 VDC and PS1E1620E .022 0.010 50/60 Hz Sold in Lots of 5 120 V / 60 Hz PS1E1511F .028 0.012 115 V / 50 Hz Spare Parts Part Description Number 1 lot of 100 O-ring Seals PPR-L12 Between Modules (Pressure - Exhaust) 1 lot of 50 Seals Between Modules 3/2 or 4/2 and Coil PS1-E23 - 25 Seals (Type A) for Modules 3/2 and 4/2 Bistable PPR-L13 - 25 Seals (Type B) for Modules 4/2 Monostable and Bistable Marking Accessories To be used in place of Write-On Marking Tabs AB1-G● Part Clip-On Marker Strips Number Strip of 10 Identical Numerals AB1-R• (State the Number required) Strip of 10 Identical Letters AB1-G• (State the Letter required) Strip of 10 + Signs* AB1-R12 Strip of 10 - Signs* AB1-R13 *Sold in Lots of 25 Strips of 10 Markers Parker Hannifin Corporation B7 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA PSE Series Notes B Parker Hannifin Corporation B8 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Control Panel Products Human / Machine Dialog Section C C Joystick Operators ............................................................ C Basic Features ..............................................................C2-C Foot Pedal Operated Switches ......................................... C4 Push Button, Selector Switches with Bodies ..................... C4 Two-Hand Controls ....................................................C5-C6 Push Buttons ...................................................................... C5 Selector Switches ............................................................... C6 Valve Bodies & Accessories ............................................... C7 Dimensions & Assembly ..................................................... C8 Legend Plates, Specifications ............................................ C9 Mounting ........................................................................... C0 Visual Indicators 22mm (7/8") ......................................... C Rotary Selector Switches, 22mm (7/8") ........................... C2 Parker Hannifin Corporation C Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Human / Machine Dialog Basic Features Pneumatic Push Button & Visual Indicators HUMAN-MACHINE DIALOG requires devices such as push buttons and selector switches to provide command inputs. A wide variety of these devices is available to meet most application A needs. Both pneumatic and electrical switch bodies are available to match system technology. All of these devices use the 22 mm (7/8") mounting standard. B PNEUMATIC VISUAL C INDICATORS An indicator ball is rotated by a pneumatic input, changing the visible color. The ball sits behind a clear plastic window, providing a wide field of view. The visual indicators are available in five brightly colored Day- Glow paints for increased visibility. Like push buttons and selector switches, visual indicators use the 22mm (7/8") mounting standard. Unactuated State Actuated State FOOT PEDAL SWITCHES When the application requires the use of foot pedals, these devices can be used to initiate a cycle or a step within a cycle. A metal foot pedal is available Metal Model with protective guard. Plastic Model Parker Hannifin Corporation C2 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Human / Machine Dialog Basic Features Pneumatic Push Button & Visual Indicators MODULAR PNEUMATIC / ELECTRIC PUSH BUTTONS As with electrical contact switches, pneumatic valve modules can be mounted on a number of different operating heads. • Pneumatic normally non passing (NNP) is equivalent to electrical PXBB4931 PXBB3911 PXBB4932 normally open (N.O.). • Pneumatic normally passing (NP) is equivalent to electrical normally closed (N.C.). Note: Electrical switches can be stacked, but the rear connection on pneumatic switches prevents stacking. Therefore, when mixing electrical and pneumatic switch bodies on the same operator, the pneumatic switch must be C mounted last. Push Buttons Selector Switches Spring Return or Latching Mushroom Headed Push Buttons 2 or  Positions, Fixed or ReturnTo Center Standard Push Button Parker Hannifin Corporation C Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 06-12-07) Human / Machine Dialog Part Numbers Push Button Bodies With 3/2 Valve Bodies 5/32" Instant Straight Connections Flush Push Buttons Selector Switches A PXBB3111BA2 PXBB4131BA2 PXBB3111BD2 PXBB4131BD2 Part Type of Part Type of B Color Function Color Function Number Switching* Number Switching* Black 2 Maintained NNP Black PXBB3111BD2 PXBB3111BA2 Spring Black Positions with NNP+NNP Green NNP PXBB3211BD2 PXBB3111BA3 Return Black Std. Handle NNP+NP Red PXBB3251BD2 PXBB3111BA4 Black 3 Maintained NNP+NNP Spring PXBB3211BD3 PXBB3251BA2 Black NNP+NP Positions with Return PXBB3251BD3 Black NNP+NP Std. Handle PXBB4131BA2 Black Single C 3 Positions, Spring PXBB4131BA3 Green Universal Spring Return Return PXBB3211BJ5 Black NNP+NNP 3-Way to Center with PXBB4131BA4 Red Long Handle Dual Spring 2 Maintained Single Black Universal PXBB4231BA2 Return PXBB4131BD2 Black Positions with Universal 3-Way Std. Handle 3-Way * Type of switching: Universal 3-way: valve can be connected either as 2 Maintained Dual NP or NNP as required by connecting the primary air supply to port 1 Black Positions with Universal PXBB4231BD2 or port 3. Std. Handle 3-Way Note: Mount up to three valves on mounting ring. 3 Maintained Dual PXBB4231BD3 Black Positions with Universal Std. Handle 3-Way Mushroom Head 3 Maintained Dual Push Buttons PXBB4231BJ5 Black Positions with Universal Long Handle 3-Way (40mm Diameter) * Type of switching: Universal 3-way: valve can be connected either as NP or NNP as required by connecting the primary air supply to port 1 or port 3. PXBB3111BC2 PXBB4131BC2 Part Type of Color Function Number Switching* Spring PXBB3111BC2 Black Return NNP Red Push-Pul PXBB3111BT4 PXBB3121BT4 Red Push-Pull NP Spring Single Black PXBB4131BC2 Return Universal 3-Way PXBB4131BT4 Red Push-Pull * Type of switching: Universal 3-way: valve can be connected either as Note: 0.9” Dia. Hole required for mounting. NP or NNP as required by connecting the primary air supply to port 1 or port 3. BOLD ITEMS ARE MOST POPULAR. Note: Mount up to three valves on mounting ring. Parker Hannifin Corporation C4 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Human / Machine Dialog Part Numbers Push Buttons For Use With PXBB Valve Bodies and ZBE Electrical Switch Bodies Push Buttons Mushroom Head Push Buttons ZB4BA4 ZB4BL2 ZB4BP2 ZB4BC2 ZB4BR2 2.8 . . .50 . (8) (60) (29) (29) (29) Spring Push / .50 .8 .6 Return Pull .25 () (0) (6) (2) .8 (5) Flush Extended Booted Plastic Metal Part Color Function Description Head Head Number* ZB5** ZB4* ZB4BC2 Black Part Part Color Function Description ZB4BC3 Green Spring Return C Number Number ZB4BC4 Red Ø 40mm Head Black ZB5AA2 ZB4BA2 ZB4BT2 Black Latching Green ZB5AA ZB4BA3 Spring Push-Pull ZB4BT4 Red Red Flush ZB5AA4 ZB4BA4 Return ZB4BR2 Black Yellow — ZB4BA5 ZB4BR Green Spring Return Ø 60mm Head — ZB4BA6 Blue ZB4BR4 Red ZB5AL2 ZB4BL2 Black * ZB4*** Model Numbers are Metal Head Operators ZB5AL ZB4BL3 Green Spring Extended Return ZB5AL4 ZB4BL4 Red — ZB4BL5 Yellow Mounting Accessories — ZB4BP2 Black Spring — ZB4BP Green Booted Return — ZB4BP4 Red * ZB4*** Model Numbers are Metal Head Operators ** ZB5*** Model Numbers are Plasticl Head Operators ZB2BZ19 Push / Push Buttons ZB5AZ905 .57 (4) Dia.  (76) Dia. 2.7 .50 (55) (8) Part ZB4BH02 Color Description Number Part Color Function Description Black Number* Guard for 60mm Mushroom Heads ZB2BZ9 Plastic ZB4BH02 Black Plastic Head (ZB5) Mounting Nut Detent — ZB5AZ905 ZB4BH0 Green Flush Tightening Tool 2-Position ZB4BH04 Red * ZB4**** Model Numbers are Metal Head Operators NOTE: BOLD ITEMS ARE READY (STOCK) Parker Hannifin Corporation C5 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Human / Machine Dialog Part Numbers Selector Switches For Use With PXBB Variable Composition Switch Bodies Selector Switches Key Operated Selectors A ZB4BJ3 ZB4BD3 .94 . . B .50 (24) (29) (29) (8) .88 .06 (22) .06 (27) .9 (27) (0) ZB4BG2 Standard Selector Knob Lever Standard Black Handle Key Operated Part Part Number* Key Withdrawal Function Description Function Number* ZB4BG2 Left 2 Maintained C Maintained ZB4BD2 Positions ZB4BG4 Left and Right 2-Positions Spring Return from Right to Left ZB4BD4 ZB4BG3 Center  Maintained Maintained ZB4BD3 Positions ZB4BG5 Left and Right -Positions Spring Return to Center from ZB4BD5  Positions Left and Right to Center 2 Spring Return ZB4BG7 Center Maintained Right Spring Return -Positions ZB4BD7 from Left to Center * ZB4*** Model Numbers are Metal Head Operators Maintained Left Spring Return -Positions ZB4BD8 from Right to Center Long Black Handle Mushroom Head Push Buttons ZB4BJ2 Maintained 2-Positions with Key Select ZB4BJ4 Spring Return from Right to Left Maintained ZB4BJ3 -Positions Spring Return to Center from ZB4BJ5 Left and Right * ZB4*** Model Numbers are Metal Head Operators 2.8 (60) .8 (5) ZB4BS24 Part Color Function Description Number* Latching Turn to ZB4BS54 Red Release Ø 40mm Head Red Key Latching ZB4BS4 Latching Turn to ZB4BS64 Red Release Ø 60mm Head Red Key Latching ZB4BS24 * ZB4**** Model Numbers are Metal Head Operators Note: Bold Items are Ready (Stock) Parker Hannifin Corporation C6 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Human / Machine Dialog Part Numbers Valve Bodies & Accessories For Use With 22mm (7/8") Metal Operating Heads 5/32" Instant Connections 3/2 Valve Bodies with Specifications Air Quality – Mounting Ring Standard Shop Air, Lubricated or Dry .........40 µm Filtration Flow – PXBB• .................................................................... Cv=.08 PXBB4• .................................................................... Cv=.8 Materials – Body .................................................................... Polyamide Operating Head ..................................... Zinc Alloy & Plastic Operating Positions........................................... All Positions PXBB3111B PXBB4131B Operating Pressure – PXBB• .................................... 5 to 5 PSIG ( to 9 bar) Type of Part Number Connections Function PXBB4• .................................. 5 to 45 PSIG ( to 0 bar) Switching* Ports .............................5/2" Instant for Semi-Rigid Nylon or 5/2" Instant /2 NNP PXBB3111B Polyurethane Tube 5/2" Instant /2 NP PXBB3121B Temperature – 5/2" Instant /2 Universal -Way Operating ............................5°F to 40°F (-5°C to + 60°C) PXBB4131B Note: • Mount up to  valves on mounting ring for push buttons. C • Mount up to 2 valves on mounting ring for selector switches, Valves cannot be mounted in center position. Additional Valve Bodies Replacement Valve Bodies for PXBB1 and PXBB2 Push Button Valve Series PXBB1911 PXBB1922 PXBB2911 PXBB3911 PXBB4932 PXBB4931 Part Part Part Type of Type of Connections Function Number Number Connec- Number Switching* Function Swit- 1/16" ID 1/8" ID tions 5/2" Instant ching* PXBB3911 Body Body Straight /2 NNP 5/2" Instant PXBB9 PXBB29 5/2" Instant Straight PXBB3912 Swivel 5/2" Instant /2 NNP PXBB92 — 5/2" Instant Swivel PXBB3921 Straigh 0-2 UNF /2 NP PXBB95 PXBB295 Threaded 5/2" Instant PXBB3922 Swivel 5/2" Instant PXBB92 PXBB292 Straight 5/2" Instant PXBB4931 5/2" Instant Straight Universal PXBB922 — /2 NP /2 Swivel -Way 5/2" Instant PXBB4932 0-2 UNF Swivel PXBB925 PXBB2925 Threaded 5/2" Instant PXBB9SE — Straight NNP 2/2 NP 5/2" Instant PXBB92SE — Note: Bold Items are Ready (Stock) Swivel Parker Hannifin Corporation C7 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Human / Machine Dialog Technical Information Dimensions & Assembly PXB-B3 Dimensions A 2.0 .8 (46.5) (5) .04 to .24 .04 to .24 ø .89 (22.5) ( to 6) ( to 6) .95 2.4 (49.5) (59.5) B .58 Minimum Distance (40) Between Centers PXB-B4 Dimensions .8 (0) 2.20 .82 (56) (46.2) Tube Bending Radius For PXBB3 and PXBB4 C 4 mm O.D. x 2 mm I.D. Tube = Minimum 0.9 (0) Radius 4 mm O.D. x 2.7 mm I.D. Tube .04 to .24 = Minimum 0.59 (5) Radius .04 to .24 ( to 6) ( to 6) 2.58 2.95 (65.5) (75) Assembly Assembling PXB Valves On Mounting Block 3 4 1 2 3 2 Top 4 1 Assembling PXB Valves On the Back of the Electrical Contact 3 2 4 1 Parker Hannifin Corporation C8 Pneumatic Division Richland, Michigan www.parker.com/pneumatics CLICK CLICK Catalog PCC-4/USA Human / Machine Dialog Part Numbers Legend Plates, Specifications For Push Buttons and Visual Indicators Legend Plates for PXBB Devices For 22mm Visual Indicators Only (22mm) 2 lines of 11 characters maximum Please indicate the required text when ordering. (Allow  weeks for delivery) Part Number Description ZB2BY2002 Black Background / White Letters ZBY•••• Accessories Part Description Number Without Text For Customer Engraving ZBY20 Black / Red Background (White Letters) ZBY40 Yellow / White Background (Black Letters) ZBE101 With Text For Push Buttons Electrical Switch Bodies Start ZBY20 When combined with pneumatic valves ,these contact blocks allow Stop ZBY204 different forms of power to be provided from a single push button. Can be mounted with both types of valves PXBB / PXBB4. C Forward ZBY205 Electrical Specification: 240V, 0Amp Reverse ZBY206 Part Number Type of Contact Up ZBY207 Normally Open (NO) ZBE101 Down ZBY208 Normally Closed (NC) ZBE102 Right ZBY209 Note: Plastic Mounting Ring ZB5AZ009 to be used with ZB5 Plastic Left ZBY20 Operating Heads. On Metal Mounting Ring ZB4BZ009 to be used with ZB4 Metal ZBY2 Operating Heads. Off ZBY22 Open ZBY2 Close ZBY24 Inch ZBY22 Reset ZBY22 Power On ZBY226 Metal: ZB4BZ009 Plastic: ZB5AZ009 ZBY227 Slow Mounting Ring for Valve Bodies, Switch Bodies and ZBY228 Fast Operating Heads ZBY20 Emergency Stop To make up a complete push button with one to three switching elements with 5/2" instant connections, use this mounting block ZBY24 Run and select the operating heads and bodies in this Section. With Text For 2-Position Selectors Part Number Description ZBY267 Off On ZB4BZ009 Metal Mounting Ring With Text For 3-Position Selectors ZB5AZ009 Plastic Mounting Ring ZBY287 Hand Off Auto To make up a complete selector switch with one or two switching elements with 5/2" instant connections, use this mounting block and select the operating heads and bodies in this Section. Part Number Description Blank Legend Plates for Inscription ZB4BZ009 Metal Mounting Ring For PXBB Devices (2 lines of 11 characters maximum) ZB5AZ009 Plastic Mounting Ring Please indicate the required text when ordering. (Allow  weeks for delivery) Note: To release push button from mounting ring, pull lever on top of mounting ring up and remove push button operator. To assemble push Part Number Description button operator to mounting ring, align arrows and snap into place. ZBY2002 Black Background / White Letters Note: Bold Items are Ready (Stock) Parker Hannifin Corporation C9 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Human / Machine Dialog Catalog PCC-4/USA (Revised 04-11-07) Mounting Technical Information Functionality Explanation Fluid Power Electrical Universal Description Function Symbol Function Symbol A 2-Way 3-Way Normally Closed Normally Non-Passing Normally Open (N.C.) (NNP) (N.O.) 2-Way 3-Way Normally Open Normally Passing Normally Closed (N.O.) (NP) (N.C.) Type of Switching: Universal 3-Way: Valve can be B connected either as NP or NNP as required by connecting the primary air supply to port 1 or port 3. NP NNP 3 2 1 2 NNP: Normally Non-Passing. NP: Normally Passing. NNP + NNP: Double Switch Body, C Both Normally Non-Passing. NNP + NP: Normally Non passing and Normally-Passing. NP + NP: Both Normally Passing. Combination of Output Devices Assembling Output Devices On a Single Mounting Block and Heads On ZB5 Series Up to 3 output devices (valves or electrical contacts) can be Mounting Block mounted side by side on 1 mounting block. Note: The central position can only be activated by push button heads. Electrical Contacts and Valves can be Combined Either Side by Side, or by Mounting the Valve on the Back of the Electrical Contact. Mounting Side by Side Combination Combination by Mounting Valves On the Back of the Electrical Contact Parker Hannifin Corporation C10 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Human / Machine Dialog Part Numbers Visual Indicators, 22mm (7/8") With 5/32" Instant Connections 22mm Visual Indicators Specifications Air Quality – Standard Shop Air, Lubricated or Dry, 40µm Filtration Materials – Body ...................................................................... Polyamide Operating Head....................................... Zinc Alloy & Plastic Number of Operations with Dry Air at 90 PSI (6 bar) and 68°F (20°C) - Frequency 1 Hz ................ million Operations Mushroom Head .................................. 00,000 Operations PXVF131 Operating Positions........................................... All Positions Operating Pressure ................... 5 to 5 PSIG ( to 8 bar) Ports – Standard ...................5/2" Instant for Semi- Rigid Nylon or Polyurethane Tube 0-2 UNF Available Temperature – Operating .............................2°F to 22°F (0°C to + 50°C) Storage ............................ -22°F to 40°F (-0°C to +60°C) C Mounting Black Plastic Bezel Part Number Part Number Color “ON” Indicator “OFF” Indicator PXVF131 PXVF1213 Green PXVF141 PXVF1214 Red PXVF151 PXVF1215 Yellow PXVF161 PXVF1216 Blue PXVF111 PXVF1211 White Notes: • The Pneumatic Indicators are black in one position and colored in the other. The colored position corresponds either to the presence of a pressure (“ON” Indicator) or the absence of pressure (“OFF” Indicator). • For Legend Plates, see page C9. Dimensions PXVF1• • ø.89 (22.5) .06 to .25 (.5 to 6) .0 .58 Minimum distance (28) (40) between centers .6 2.09 (6) (5) .8 (0) Parker Hannifin Corporation C Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Human / Machine Dialog Part Numbers Rotary Selector Switches, 22mm (7/8") With 5/32" Instant Connections, 1/16" I.D. Internal Orifice 4-Positions, 4-Outputs 3/2 Specifications Air Quality – 2 A Standard Shop Air, Lubricated or Dry, 40µm Filtration   Materials – 4 Body ...................................................................... Polyamide  2  4 Operating Head....................................... Zinc Alloy & Plastic Minimum Operating Force ............................... 9.4 Lb (42 N) Number of Operations with Dry Air at 90 PSI (6 bar) and 68°F (20°C) - Frequency 1 Hz ................ million Operations Mushroom Head ...................................... 00,000 Operations B Operating Positions........................................... All Positions Operating Pressure ................... 5 to 5 PSIG ( to 8 bar) Ports – Standard: 5/2" Instant for Semi- Rigid Nylon or Polyurethane Tube 0-2 UNF Available. PXBDD104 Temperature – C Operating .............................2°F to 22°F (0°C to + 50°C) Storage ............................ -22°F to 40°F (-0°C to +60°C) Without Mechanical Stop Notes: Part Type of Operating Head These Rotary Switches operate in either direction. They come Number Switching* witch PXBB92 (Normally Passing). All switches assembled with s Black Handle with 2.5" x 2.5" are held in the actuated non-passing position except the one (64 x 64 mm) Legend Plate, Red NNP PXBDD104 associated with a given dial position, which is in the unactuated or Black Background Normally Passing position. Rotation from Position  to Position 2: Example of Operation: - Switch  changes from unactuated Normally Passing to actuated non-passing. 8-Positions, 8-Outputs 3/2 - Switch 2 changes from actuated non-passing to unactuated  Normally Passing. 2 4  5 Units will accept all switch bodies shown earlier in this Section, but 8 6 7 care must be taken in selecting switch type.  2  4 5 6 7 8 PXBDD508 Without Mechanical Stop Part Type of Operating Head Number Switching* Black Handle with 2.5" x 2.5" PXBDD508 (64 x 64 mm) Legend Plate, Red NNP or Black Background Parker Hannifin Corporation C2 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Human / Machine Dialog Part Numbers Joystick Operators, 22mm (7/8") With 5/32" Instant Connections, 1/16" I.D. Internal Orifice 2-Position Unit 4-Position Unit Specifications Air Quality – D Standard Shop Air, Lubricated or Dry, 40µm Filtration A B A B Flow at 90 PSI (6 bar) in SCFM (l/mn ANR) ............ .8 (50) C Materials – Body ...................................................................... Polyamide Operating Head....................................... Zinc Alloy & Plastic Nominal Bore Ø in Inches (mm) ........................../6" (.5) Number of Operations with Dry Air at 90 PSI (6 bar) and 68°F (20°C) - Frequency 1 Hz ................ million Operations Operating Angle ............................................................... 8° Operating Positions........................................... All Positions PXBGA8211 PXBGA8411 Operating Pressure ................... 5 to 5 PSIG ( to 8 bar) Note: These Joystick Operators come assembled with switch type PXBB9, but will accept all Switch Bodies shown later in Operating Torque ................................59.5 oz-in (420 mNm) this Section. Ports – Standard: 5/2" Instant for Semi- Rigid Nylon or Polyurethane Tube Part Type of Operating Position Function C 0-2 UNF Available. Number Switching* Head Temperature – Maintained Chrome Plated PXBGA8211 2 Operating .............................2°F to 22°F (0°C to + 50°C) Position Lever with NNP Storage ............................ -22°F to 40°F (-0°C to +60°C) in Each Protective Bellows 4 PXBGA8411 Direction .6" x 2.5" Spring (40 x 64 mm) PXBGA8221 2 Return in Legend Plate NNP Each Red or Black 4 PXBGA8421 Direction Background * NNP: Normally Non-Passing. Dimensions PXBGA82•• PXBGA84•• a a a a .4 .4 (87) (87) 2.28 2.28 (58) (58) inch mm inch mm a* .57 40 a* .57 40 .8 .8 b b c b b c (0) b .59 5 (0) b .59 5 2.6 2.6 c 5/2 Dia. 4 Dia. c 5/2 Dia. 4 Dia. (60) (60) * In both directions * In all 4 directions Parker Hannifin Corporation C Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Human / Machine Dialog Part Numbers Foot Pedal Operated Switches Standard Duty 1/6" I.D. Valves with 5/32" Instant Connections Protective Guard Foot Switches Without Protective Guard A B PXPEA110 PXPEM510 Part Type of Part Type of Function Material Function Material Number Switching* Number Switching* High resistance PXPEA110 Spring Return Plastic NNP protective guard, with PXPEM110 Spring Return Metal NNP interlock mechanism PXPEM510 Metal NNP to prevent accidental ! CAUTION: operation by a falling C object. This valve shall not be used to actuate a punch press. Do not use this valve on punch presses or press brakes. See OSHA 90.27. Dimensions Dimensions PXPEM510 PXPEM110 PXPEA110 = = 4.09 .70 () 5.98 5.9 (04) (94) = = .22 .0 (52) (7) () (28) 6.77 6.9 ø.25 ø.25 (72) (6) (6.4) (6.4) .4 5.77 .06 () 2 mounting ports for (29) (46.5) (27) adaptors for conduit fittings .57 (2) (2) (4.5) () () (2) 7° operating angle x ø.5 (9) = = . 2.2 .4 5. 6.0 .89 .9 2. A B inch mm (8.5) (59) () (5) (60) (22.5) (2) (54) = 6.46 = 6.06 a .5 940 (64) (54) 7.2 b .22  (86) () .825" diameter thru hole Notes: These Foot Pedal Operators come assembled with switch (2) 6° operating angle PXBB92 (Normally Passing). With the pedal in the unoperated position, the switch is in the actuated non-passing position. With the pedal actuated, the switch is in the unactuated Normally Passing position. Units will accept all switch bodies shown earlier in this Section, but care must be taken in selecting switch type. Specifications Operating Positions........................................... All Positions Air Quality – Standard Shop Air, Lubricated or Dry, 40µm Filtration Operating Pressure ................... 5 to 5 PSIG ( to 8 bar) Flow at 90 PSI (6 bar) in SCFM (l/mn ANR) ............ .8 (50) Ports – 5/2" Instant for Semi-Rigid Nylon or .... Polyurethane Tube Materials – Body ...................................................................... Polyamide Temperature – Operating Head....................................... Zinc Alloy & Plastic Operating .............................2°F to 22°F (0°C to + 50°C) Storage ............................ -22°F to 40°F (-0°C to +60°C) Nominal Bore Ø in Inches (mm) ........................../6" (.5) Number of Operations with Dry Air at 90 PSI (6 bar) and 68°F (20°C) - Frequency 1 Hz ................ million Operations * NNP: Normally Non-Passing. Parker Hannifin Corporation C4 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 04-10-07) Human / Machine Dialog Module and Pre-Assembled Enclosure Two-Hand Controls Features General Characteristics • The pre-assembled two-hand control enclosure Operating Pressure .......................40 to 120 PSI (3 to 8 bar) occupies both hands of an operator by requiring Permissible Fluids – nearly simultaneous operation of two pushbuttons Air or neutral gas 40 micron filtration, lubricated or dry • Poppet – snap-acting (no spools) Flow at 90 PSI (6 bar) ..................... 7 SCFM (200 l/mn ANR) Operating Temperature ..........-5°F to 140°F (-15°C to 60°C) • Same air as in cylinders – Filtration: 40 micron Below 40°F (5°C), an air dryer is required • No lubrication required Storage Temperature ............-40°F to 160°F (-40°C to 70°C) Number of operations with dry air at 90 PSI (6 bar), 68°F (20°C), frequency 1 Hz .................. 1 Million Operations Vibration resistance – Conforms to section 19-2 of bureau Véritas regulations (November 1987) Materials – Body ....................................................... Glass Filled Nylon Operating Head ............................... Zinc Alloy and Plastic Connections: ...................................................... 5/32" instant PXPC111 Mounting C Approvals: • In accordance with European Standard EN 574 - September 1996 • Conforms to the model that has obtained CE Type Part Number Connections Test Certificate No. 02526 520 4631 0397 5/32” Instant PXPC111 WARNING ! These devices should NOT be used in any application Operation involving rotary clutch presses. Two hand control modules do not of themselves insure the safety A of any machine. Users and original equipment P S manufacturers are responsible for making sure that B installations meet all relevant safety regulations. • Output “S” will appear only if “A” and “B” are Dimensions simultaneously operated (within .5 seconds or less of Inches (mm) each other). 5/32" (4mm) Instant 8.84 Push-in Fitting (x2) (224,6) • If the operator actuates only one pushbutton, either 1.13 “A” or “B”, or if both “A” and “B” are actuated but at an (28,5) interval greater than .5 seconds, output “S” will not 3.41 (86,5) appear. • Output “S” is regenerated by supply “P”. Output “S” will 1.63 .50 (40,1) (12,7) 8.78 therefore disappear if supply “P” is cut off. (223) • Output “S” will disappear if either “A” or “B” is released. 13.38 (339,7) • If output “S” disappears for any reason, “A” and “B” 7.09 .59 must be nearly simultaneously actuated to again (180.0) .25 (15,1) (6,4) provide output “S”. • Since output “S” is regenerated it appears sharply, 2.76 3.28 (70.0) (83,3) at full force (snap-acting), and is quickly exhausted upon deactivation. In addition the module is not .25 Dia. 2 Places affected by the length or diameter of tubing used for Ø (6,35) output “S”. Parker Hannifin Corporation C15 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 04-04-07) Human / Machine Dialog Module and Pre-Assembled Enclosure Two-Hand Controls Two-Hand Control Module Specifications Air Quality – Standard Shop Air, Lubricated or Dry, 40µm Filtration a Flow at 90 PSI (6 bar) in SCFM (l/mn ANR) ............. 7 (200) S A Materials – b Body ...................................................................... Polyamide P Operating Head....................................... Zinc Alloy & Plastic Nominal Bore Ø in Inches (mm) ..........................7/64" (2.5) Number of Operations with Dry Air at 90 PSI (6 bar) and 68°F (20°C) - Frequency 1 Hz ............1 million Operations Operating Positions........................................... All Positions PXPA11 Operating Pressure ................... 40 to 115 PSIG (3 to 8 bar) Part Number Connections Ports – B 5/32" Instant for Semi-Rigid Nylon or Polyurethane Tube 5/32" Instant PXPA11 Temperature – Operating .............................32°F to 122°F (0°C to + 50°C) Storage ........................... -22°F to 140°F (-30°C to + 60°C) Dimensions Vibration resistance: Conforms to section 19-2 of bureau Véritas regulations 2x ø.16 (4.2) (November 1987) = 2.36 ! C WARNING (60) = These devices should NOT be used in any application involving rotary clutch presses. Two hand control modules do not of 2.56 = = = = themselves insure the safety of any machine. Users and original (65) equipment manufacturers are responsible for making sure that 3.03 installations meet all relevant safety regulations. (77) Notes: These two-hand control modules provide an output signal 1.58 upon nearly concurrent operation of two pushbuttons. (40) PXPA11 Two-Hand Control Module Guard Two Hand Repair Parts Part Quantity Description Number Required PXPA11 1 Control Module PXPB311B 2 Valve Body & Mounting Ring ZB4BR* 2 Push Button PPRL15 2 Control Module Guard * 2 = Black, 3 = Green, 4 = Red PPRL15 Part Number Base Component PXPC111 PPRL15 Parker Hannifin Corporation C16 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Sensing Pneumatic Control Components Section D (Revised 06-12-07) D Basic Features – Pneumatic Sensors .......................D2 Limit Switches 3/2 Miniature Limit Switches ............................D3-D4 3/2 Compact Limit Switches .............................D5-D6 “K” Series – Standard Duty Limit Switches ....D7-D10 “J” Series – Heavy Duty Limit Switches .......D11-D13 PWBA Blocking Valves ....................................D14-D15 Threshold Sensors ..........................................D16-D18 Parker Hannifin Corporation D1 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Sensing Basic Features Pneumatic Sensors To achieve the sensing or feedback function, pneumatic sensors can be: • Limit Switches in a Variety of Sizes and Configurations • Pressure Switches with Many Adjustable Ranges • Components Designed Specifically for Pneumatic Technology using Pressure Variation, Air Bleed or Blocking for Detection. A wide variety of pneumatic sensors are available to suit any application requirement. PNEUMATIC LIMIT SWITCHES Pneumatic limit switches are non- passing (NNP) or passing (NP) when D actuated by a moving part. The various operating levers, bore dimensions and functions are given below. Multiple Operating Heads One Way Roller Lever Interchangeable with an Electrical Microswitch 1/16" Bore 1/16" Bore 7/64" Bore 7/64" Bore 1/8" Bore 1/8" Bore Connectable Exhaust Connectable Exhaust Connectable Exhaust or Normally Non-Passing (NNP) Models NNP or NP, as Required Parker Hannifin Corporation D2 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Sensing Part Numbers 3/2 Miniature Limit Switches Direct Acting Limit Switches Specifications Air Quality – 1/16" I.D. Internal Orifice Standard Shop Air, Lubricated or Dry, 40µm Filtration Flow SCFM (Nl/min) – PXCM111 ............................................................... 2.2 (60) PXCM121 ............................................................... 3.0 (85) PXCM521 ............................................................ 8.8 (250) Materials – Body ..................................................................... Zinc Alloy PXCM111 PXCM121 Poppets ...........................................................Polyurethane Seals ...........................................................Nitrile (Buna N) Part Type of Connection Actuator Maximum Operating Frequency ................................... 5 Hz Number Switching* Nominal Bore Ø – Steel Plunger PXCM111 5/32" Instant PXCM111, PXCM121 ..................................1/16" (1.5 mm) Operating Levers NNP PXCM521 .....................................................7/64" (2.5 mm) Available 10-32 UNF PXCM115 (See Below) Number of Operations with Dry Air at 90 PSI (6 bar) and 68°F (20°C) – Frequency 1 Hz ........................... 10 Million PXCM121 5/32" Instant Plastic Roller NNP Operating Positions........................................... All Positions PXCM125 10-32 UNF Operating Pressure ................... 40 to 115 PSIG (3 to 8 bar) Ports – 5/32" Instant for Semi-Rigid Nylon or Polyurethane Tube 10-32 UNF Available 7/64" I.D. Internal Orifice Temperature – Operating .............................32°F to 122°F (0°C to + 50°C) Storage ............................ -22°F to 140°F (-30°C to +60°C) D PXCM521 Part Type of Connection Actuator Number Switching* PXCM521 5/32" Instant Plastic Roller NNP Actuators for Steel Plunger PXCZ11 Use with PXCM11* Part Actuator Number PXCZ11 Plastic Roller Lever PXCZ12 Plastic Roller Lever, One Way Trip * NNP: Normally Non-Passing. Parker Hannifin Corporation D3 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Sensing Technical Information Specifications & Dimensions Operator Specifications PXCM111 PXCM121 PXCM521 Differential Travel .006" (0.15 mm) .012" (0.3 mm) .020" (0.5 mm) at 90 PSI (6 bar) Maximum Travel (B) .055" (1.4 mm) .126" (3.2 mm) .228" (5.8 mm) at 90 PSIG (6 bar) Minimum Pre-Travel (A) .035" (0.9 mm) .079" (2 mm) .087" (2.2 mm) at 90 PSIG (6 bar) Minimum Operating Force 2.5 lb (11 N) 1.0 lb (4.5 N) 1.6 lb (7 N) at 90 PSI (6 bar) Operating Diagram Rest Rest A A Rest A Operation B Operation B Operation B Maximum Travel Maximum Travel Maximum Travel D Dimensions PXCM111 PXCZ12 PXCZ11 .80 (20.2) 2 x .13 (3.2) dia. .21 (5.4) Ø.31 .16 1.38 .12 1.38 Ø.30 (8) (4) (35) (3) (35) 96 (10) (24.5) .94 .75 .41 (24) (19) (10.3) .41 .14 .87 (10.5) (3.5) (22.2) 1.14 (29) PXCM121, PXCM131 PXCM521 Ø .55 Ø .55 .91 .26 (14) .69 .26 (23) (14) (7) (17.5) (7) 1.06 (27) .96 to 1.10 2.05 (25 to 28) 1.61 (52) (41) 2x Ø .17 (4.2) 2x Ø .17 (4.2) .59 .16 .79 .59 (15) .79 .35 (4) (20) (15) (20) (9) 1.10 1.34 (28) (34) Parker Hannifin Corporation D4 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Funct. Stroke .04 (0.9) Max. Stroke .06 (1.4) Funct. stroke .08 (2) Max. stroke .13 (3.2) Funct. stroke .09 (2.2) Max. stroke .23 (5.8) Catalog PCC-4/USA Sensing Part Numbers 3/2 Compact Limit Switches Pilot Operated Specifications Air Quality – Compact Limit Switches Standard Shop Air, Lubricated or Dry, 40µm Filtration 5/32" Instant Connections Flow SCFM (Nl/min) ................................................ 8.8 (250) Pipeable Exhaust Port Materials – 7/64" I.D. Internal Orifice Body ..................................................................... Zinc Alloy Poppets ...........................................................Polyurethane Seals ...........................................................Nitrile (Buna N) Maximal Operating Frequency ..................................... 5 Hz Nominal Bore Ø .............................................7/64" (2.5 mm) Number of Operations with Dry Air at 90 PSI (6 bar) and 68°F (20°C) – Frequency 1 Hz ............................... 10 Million Operating Positions........................................... All Positions Operating Pressure ................... 40 to 115 PSIG (3 to 8 bar) Ports – 5/32" Instant for Semi-Rigid Nylon or Polyurethane Tube Temperature – PXCM601A110 PXCM601A102 PXCM601A103 Operating .............................32°F to 122°F (0°C to + 50°C) Storage ............................ -22°F to 140°F (-30°C to +60°C) Part Type of Actuator Number Switching* Steel Plunger Operating PXCM601A110 Levers Available (See Below) NNP PXCM601A102 Steel Roller Plunger PXCM601A103 90° Steel Roller Plunger D Actuators For Steel Plunger XCMZ24 Use with PXCM601A110 Part Actuator Number XCMZ24 90° Stainless Steel Roller Lever, One Way Trip * NNP: Normally Non-Passing. Parker Hannifin Corporation D5 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Sensing Technical Information Specifications & Dimensions Operator Specifications PXCM601A110 + PXCM601A110 PXCM601A102 PXCM601A103 XCMZ24 Differential Travel .012" (0.3 mm) .008" (0.2 mm) .020" (0.5 mm) .047" (1.2 mm) (A) at 90 PSI (6 bar) Maximum Travel (B) .197" (5 mm) .197" (5 mm) .197" (5 mm) — at 90 PSIG (6 bar) Minimum Pre-Travel (A) at .066" (1.7 mm) .066" (1.7 mm) .066" (1.7 mm) .370" (9.4 mm) (A) 90 PSIG (6 bar) Minimum Operating Force 5.4 lbf (24 N) 5.2 lbf (23 N) 5.2 lbf (23) 4.3 lbf (19) at 90 PSI (6 bar) Operating Diagram Rest (A) Rest Rest A A .79 30˚ (20) A 1.57 1.38 (40) (35) Operation Operation Operation B B A = cam travel B Maximum Travel Maximum Travel Maximum Travel D Dimensions PXCM601A102 PXCM601A103 G G .16 .47 .47 .16 Ø Ø Ø Ø (4) (12) (4) (12) 1.18 1.18 (30) (30) 2.76 2.76 (70) (70) .79 1.93 1.93 .79 1.46 1.46 (20) (49) (49) (20) (37) (37) Ø: 2 mounting holes Ø .17" (4.3) 2 countersunk Ø .32" (8.2) 1.18 1.18 .63 .63 depth 4 mm (30) (30) (16) (16) G: top mounting holes, 2 x M5 PXCM601A110 PXCM601A110 + XCMZ24 .71" (18 mm) centers .81 .47 .35 Ø (20.6) (12) G (9) Ø .47 .32 Ø Ø (12) (8) 1.71 Ø .77 (43.5) 3.29 (19.5) (83.5) 2.23 .79 1.93 (57) 1.93 1.46 .79 1.46 (49) (20) (49) (37) (20) (37) 1.18 .63 1.18 .63 (30) (16) (30) (16) Parker Hannifin Corporation D6 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Sensing Assembly Part Numbers Standard Duty Limit Switches – “K” Series Limit Switches Roller Operated Plunger Operated 5/32" Instant Connections 5/32" Instant Connections Pipeable Exhaust Port Pipeable Exhaust Port 1/8" I.D. Internal Orifice 1/8" I.D. Internal Orifice PXCK21101 PXCK21102 PXCK21121 PXCK21106 PXCK2110031 PXCK2110041 Complete Assemblies With Die Cast Rotary Operating Head and Operating Lever - Complete Assemblies Type of Part Number Actuator Switching* Type of Part Number Actuator Switching* NNP PXCK21101 Steel Plunger Fixed Delrin Roller Lever NP PXCK22101 PXCK2110031 NNP Multi-Function Head Actuates: NNP PXCK21102 - From Right and Left Steel Roller Plunger - From Right NP PXCK2210031 NP PXCK22102 - From Left NNP PXCK21121 Adjustable Delrin Roller Lever Plastic Roller Plunger NNP PXCK2110041 PXCK22121 NP Multi-Function Head Actuates: - From Right and Left PXCK21106 NNP - From Right Cats Whisker D PXCK2210041 NP - From Left PXCK22106 NP NNP: Normally Non-Passing NP: Normally Passing Field Conversion of Rotary Operating Head Parker Hannifin Corporation D7 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Sensing Body & Head Part Numbers Standard Duty Limit Switches – “K” Series Separate Pneumatic Operating Heads For Use With PXCK Switch Bodies Switch Bodies PXCK211 ZCKG00 Type of Part Part Number Actuator Actuator Description Switching* Number Rotary Operated NNP PXCK211 For Use with ZCK Series ZCKG00 — Die Cast Zinc Operating Heads Plunger Operated PXCK221 NP ZCKD02 Roller Plunger ZCKD06 Whisker ZCKD10 Rod Plunger Plunger Delrin Roller Lever Operated ZCKD21 On Plunger Pneumatic Switch Bodies with Steel Roller Lever ZCKD23 Rotary Heads On Plunger Operating Levers for D Rotary Heads PXCK21100 Type of Part Number Actuator Switching* Multi-Function Head Actuates: NNP PXCK21100 - From Right and Left - From Right PXCK22100 NP - From Left ZCKY81 ZCKY91 For Use With Rotary Head ZCKG00 Part Actuator Description Number Steel 1/8" Square ZCKY51 Fiberglas 1/8" Dia. Round ZCKY52 Rod Levers Plastic Spring Rod Lever ZCKY81 ZCKY91 Metal Spring Rod Lever ZCKY11 Delrin Roller Lever ZCKY13 Steel Roller Lever Roller Levers ZCKY41 Adjust. Delrin Roller Lever ZCKY43 Adjust. Steel Roller Lever Parker Hannifin Corporation D8 Pneumatic Division Richland, Michigan www.parker.com/pneumatics A A Catalog PCC-4/USA Sensing Specifications “K” Series Specifications Operating Positions........................................... All Positions Air Quality – Standard Shop Air, Lubricated or Dry, 40µm Filtration Operating Pressure ................... 40 to 115 PSIG (3 to 8 bar) Flow SCFM (Nl/min) ................................................ 7.4 (210) Ports – 5/32" Instant for Semi-Rigid Nylon or Polyurethane Tube Materials – Body ..................................................................... Zinc Alloy Temperature Poppets ...........................................................Polyurethane Operating .............................32°F to 122°F (0°C to + 50°C) Seals ...........................................................Nitrile (Buna N) Storage ............................ -22°F to 140°F (-30°C to +60°C) Maximal Operating Frequency ..................................... 5 Hz Nominal Bore Ø ..................................................1/8" (3 mm) Number of Operations with Dry Air at 90 PSI (6 bar) and 68°F (20°C) – Frequency 1 Hz ............................... 10 Million Operator Specifications PXCK2••00 + PXCK2••01 PXCK2••02 PXCK2••03 PXCK2••06 Actuator Differential Angle — — — 12° 3° Differential Travel .008" (0.2 mm) .008" (0.2 mm) .008" (0.2 mm) Maximum Angle of Travel — — — — 80° Maximum Travel (B) .020" (0.5 mm) .020" (0.5 mm) .020" (0.5 mm) — — D at 90 PSIG (6 bar) Minimum Pre-Travel (A) .087" (2.2 mm) .087" (2.2 mm) .102" (2.6 mm) — — at 90 PSIG (6 bar) Minimum Operating Force 3.6 lbf (16N) 4.5 lbf (20N) 3.4 lbf (15N) — — at 90 PSI (6 bar) Minimum Operating Torque 17.0 oz in 29.8 oz in — — — (120mNm (210mNm) at 90 PSI (6 bar) 31° Operating Angle (Minimum Lever Travel — — — 35° Including Pre-Travel Required For Operation) Operating Diagram Rest Rest Rest A A A Operation Operation Operation B B B Maximum Travel Maximum Travel Maximum Travel Parker Hannifin Corporation D9 Pneumatic Division Richland, Michigan www.parker.com/pneumatics A A Catalog PCC-4/USA Sensing Dimensions “K” Series Dimensions PXCK21101, PXCK22101 PXCK21102, PXCK22102 PXCK21121, PXCK22121 PXCK21106, PXCK22106 .63 .59 1.91 .59 (16) (15) (48.5) (15) .16 .31 .79 (4) .51 (8) .08 Ø .39 .63 Ø Ø (20) Ø (13) (2) (10) (16) 6.52 (166) 2.81 3.03 7.91 2.3 (77) (72) 4.21 4.43 (201) (59) 3.7 (107) (113) (94) Ø Ø Ø .79 .79 .79 .79 (20) (20) (20) (20) PXCK2110531, PXCK2210531 PXCK2110541, PXCK2210541 2.13 2.05 (54) (52) .24 1.5 .24 1.73 .87 (6) (38) .75 Ø (6) (44) (22) Ø (19) 1.61 (41) 1.16 to 3.31 3.33 (29.5 to 84) 2 Holes (84.5) 4.72 .2 (5.2) ∅ (120) Ø 2.87 to 5.02 (72.9 to 127.4) 2 Holes .2 Ø (5.2) .79 2.36 (20) (60) .79 2.28 (20) (58) D Pneumatic Switch Bodies 1.10 PXCK211, PXCK221 (28) .79 1.16 = = (20) (29.5) inch mm 2 Holes 1.10 .20 a .39 10 Ø (5.2) (28) 2.50 b .77 19.5 (63.5) c .35 9 d .61 15.5 a e .87 22 b f b r 1.66 29.5 a c d e Rotary Heads with Operating Levers ZCKY81 ZCKY91 2.05 (52) 2.05 (52) 3.60 .31 .12 Ø Ø 6.18 (91.5) (8) (3) (157) 5.31 7.87 (135) (200) Parker Hannifin Corporation D10 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Sensing Body & Head Part Numbers Heavy Duty Limit Switches – “J” Series Switch Bodies Only Switch Bodies with Rotary Head PXCJ117 PXCJ11701 Type of Part Type of Part Direction of Actuation Number Switching* Number Switching* NNP PXCJ117 PXCJ11701 Right & Left, Spring Return NNP NP PXCJ127 PXCJ11705 Right or Left, Spring Return PXCJ12701 Right & Left, Spring Return NP PXCJ12705 Right or Left, Spring Return Top Plunger & Rotary Operating Levers for Operating Heads Rotary Heads D ZC2JY11 ZC2JY31 ZC2JY81 ZC2JY91 ZC2JE70 ZC2JE01 Die Cast Zinc. For Use With PXCJ Switch Bodies Part Operator Description Die Cast Zinc. For Use With PXCJ Switch Bodies Number Top Plunger Type ZC2JY11 Delrin Roller Part ZC2JY13 Steel Roller Operation Description Number ZC2JY21 Offset Delrin Roller Spring Return Top Push ZC2JE61 ZC2JY81 Plastic Spring Rod Top Roller Push ZC2JE62 Spring Return ZC2JY91 Metal Spring Rod Side Push ZC2JE63 ZC2JY31 Delrin Roller Adjustable Cat’s Whisker ZC2JE70 Roller ZC2JY41 Offset Delrin Roller Rotary Type ZC2JY51 Rod Lever ZC2JE01 From Left & Right ZC2JY71 Single Track, Delrin Roller ZC2JE02 Counterclockwise From Right Fork Lever Spring Return ZC2JY61 Double Track, Delrin Rollers ZC2JE03 Clockwise From Left ZC2JE05 From Left or Right NNP: Normally Non-Passing NP: Normally Passing ZC2JE09 Maintained Positions Parker Hannifin Corporation D11 Pneumatic Division Richland, Michigan www.parker.com/pneumatics B A A Catalog PCC-4/USA Sensing Specifications “J” Series Specifications Air Quality – Number of Operations with Dry Air at 90 PSI (6 bar) and Standard Shop Air, Lubricated or Dry, 40µm Filtration 68°F (20°C) – Frequency 1 Hz ............................... 10 Million Flow SCFM (Nl/min) ................................................ 7.4 (210) Operating Positions........................................... All Positions Materials – Operating Pressure ................... 40 to 115 PSIG (3 to 8 bar) Body ..................................................................... Zinc Alloy Ports ........................................................................ 1/8" NPT Poppets ...........................................................Polyurethane Temperature – Seals ...........................................................Nitrile (Buna N) Operating .............................32°F to 122°F (0°C to + 50°C) Maximal Operating Frequency ..................................... 5 Hz Storage ............................ -22°F to 140°F (-30°C to +60°C) Nominal Bore Ø ..................................................1/8" (3 mm) Operator Specifications ZC2JE61 ZC2JE62 ZC2JE70 ZC2JE01 ZC2JE05 Differential Angle — 5° 5° 2° 2° Differential Travel .008" (0.2 mm) — — — — at 90 PSI (6 bar) — — — 75° 75° Maximum Angle of Travel D Maximum Travel (B) 228" (5.8 mm) — — — — at 90 PSIG (6 bar) Minimum Pre-Travel (A) .059" (1.5 mm) — — — — at 90 PSIG (6 bar) Minimum Operating Force 3.6 lbf (16N) — — — — at 90 PSI (6 bar) Minimum Operating Torque 7.1 oz in 35.4 oz in 35.4 oz in 35.4 oz in — (50Nm) (250Nm) (250Nm) (250Nm) at 90 PSI (6 bar) Operating Angle (Minimum Lever Travel — 23° 23° 12° 12° Including Pre-Travel Required For Operation) Rest A Operating Diagram Operation B Maximum Travel Parker Hannifin Corporation D12 Pneumatic Division Richland, Michigan www.parker.com/pneumatics A A B Catalog PCC-4/USA Sensing Dimensions “J” Series Switch Body With Plunger Heads With ZC2JE61 With ZC2JE62 With ZC2JE70 .77 (19.5) .77 .08 .16 (19.5) Ø .47 Ø (2) (4) .47 .77 (12) Ø (12) (19.5) 6.02 (153) 2.32 7.64 1.85 (59) (194) (47) 3.94 3.46 (100) (88) Switch Body With Rotary Heads and Operating Levers With ZC2JY11 With ZC2JY31 With ZC2JY51 1.61 to 2.72 1.54 to 2.80 2.13 to 2.60 (41 to 69) (39 to 71) (54 to 66) .2 .87 Ø .87 (22) (5) Ø (22) 4.92 1.8 to 3.4 .12 (3) (125) (46 to 86) 1.73 5.83 max (44) (148) 2.64 max (67) 7.44 4.33 to 5.9 (189) 4.25 2.7 to 4.3 (110 to 150) max (108) (69 to 109) 2.56 2.56 2.56 (65) (65) (65) Rotary Heads With Operating Levers D ZC2JY81 ZC2JY91 ZC2JY41 2.13 to 2.36 2.13 to 2.36 (54 to 60) (54 to 60) .87 Ø (22) 1.38 to 2.99 .31 Ø (35 to 76) (8) 4.13 6.97 (105) .31 (177) Ø 1.8 to 3.4 (8) 5.04 (46 to 86) .20 (128) 7.87 (5) (200) 2.7 to 4.3 (69 to 109) 2.56 2.56 2.56 (65) (65) (65) Pneumatic Switch Bodies PXCJ117, PXCJ127 inch mm 1.5 a .47 12 (38) 1.5 = = d (38) b .75 19 f c 1.16 29.5 1.9 e (48) 1.14 to 29 to d 1.18 30 e 1.18 30 .2 4x Ø c (5.2) b f .28 7 a g .43 11 g h k h .51 13 k .94 24 Parker Hannifin Corporation D13 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Sensing Blocking Valves - Features Blocking Valves Blocking Valves The blocking valve is a single acting spring return 2/2 valve in a fitting format. The device requires a pneumatic pilot signal to open, which allows free flow Control of air, gas or liquid to pass. As long as a pilot signal is present, the device will remain open. When the pilot signal is removed, the internal spring will close the blocking valve, bubble tight. The blocking valve is oil To Power Valve serviceable and rated to 150 PSI. These devices have two primary design uses: (1) to prevent unwanted gravity induced motion in cylinders during shut down procedures or during periods of To Cylinder lost supply pressure and (2) freezing the cylinder position by using a blocking valve at each end of the cylinder. Application needs such as tool or work piece protection, horizontal indexing or inspection stops are often satisfied by these devices. Blocking A + Valve 2/2 Blocking To Power Valve Valve A - Control Blocking Signal Valve D PWBA General Characteristics Piloting and De-Piloting Pressure Blocking Valve Pilot Operating Pressure 0 to 150 PSI Sizes with Operating Pressure of: Air or neutral gas, 50 µm filtration, Permissible Fluids lubricated or not 30 PSI 60 PSI 90 PSI 120 PSI Operating Temperature 5° to 140°F (-15° to 60°C) 1/8" BSP or NPT 33 PSI 40 PSI 45 PSI 50 PSI 1/4" BSP or NPT 33 PSI 40 PSI 45 PSI 50 PSI Storage Temperature -40° to 160°F (-40° to 70°C) 3/8" BSP or NPT 35 PSI 40 PSI 45 PSI 50 PSI Flow See page w15 1/2" BSP or NPT 45 PSI 50 PSI 55 PSI 60 PSI Mechanical Life 10 Million Blocking Valve Depilot Maximum Operating 10Hz Sizes with Operating Pressure of: Frequency 30 PSI 60 PSI 90 PSI 120 PSI Material: Zinc alloy 1/8" BSP or NPT 20 PSI 25 PSI 30 PSI 34 PSI Body 1/4" BSP or NPT 20 PSI 25 PSI 30 PSI 34 PSI Mounting Screw Brass 3/8" BSP or NPT 20 PSI 25 PSI 30 PSI 34 PSI Maximum Mounting 1/2" BSP or NPT 25 PSI 30 PSI 34 PSI 40 PSI Torque: 88 inch pounds 10-32 UNF and M5 1/8" 70 inch pounds 1/4" 105 inch pounds 3/8" 265 inch pounds 1/2" 310 inch pounds Adjustment N/A N/A Adjustment Locking Parker Hannifin Corporation D14 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Sensing Blocking Valves PWBA Series - Blocking Valves 2/2 For Cylinder Mounting (Can also be mounted in Threshold Sensor Banjo) With Instant Tube Fittings BSP NPT Cylinder Cylinder Catalog Connection Connection Catalog Connection Port Connection Symbol Port Thread Number for Pilot for Tube Number for Pilot Thread for Tube (Male) (Male) 1/8" 6mm PWBA1468 1/8" 1/4" PWBA3468 1/4" 6mm PWBA1469 1/4" 1/4" PWBA3469 1/4" 8mm PWBA1489 4mm 5/32" Tube Tube 3/8" 8mm PWBA1483 3/8" 3/8" PWBA3493 PWBA3469 3/8" 10mm PWBA1493 1/2" 12mm PWBA1412 1/2" 1/2" PWBA3412 With Threaded Connections and Tube Pilot Port BSP NPT Cylinder Cylinder Connection Connection Catalog Connection Catalog Connection Port Symbol Port Thread from Valve from Valve Number for Pilot Number for Pilot Thread (Female) (Female) (Male) (Male) 1/8" 1/4" PWBA1898 1/8" 1/8" PWBA3888 4mm 5/32" * Tube Tube 1/4" 1/4" PWBA1899 1/4" 1/4" PWBA3899 3/8" 3/8" PWBA1833 3/8" 3/8" PWBA3833 M5 5/32" * PWBA3833 Female 1/2" 1/2" PWBA1822 Tube 1/2" 1/2" PWBA3822 * Instant fitting D With Threaded Connections and Threaded Pilot Port PWBA14/34 NPT Cylinder Catalog ∅A Connection Port Connection Number for Pilot Thread from Valve (Male) 1/8" 1/8" PWBA3788 C 1/4" 1/4" PWBA3799 1/8" pipe 3/8" 3/8" PWBA3733 L 1/2" 1/2" PWBA3722 PWBA18/38 Dimensions: Inches (mm) ∅A Flow* ØA B C K H L PWBA1468/3468 14.8 0.86" (22) 0.82" (21) 0.94" (24) 0.53" (13.5) 2.32" (59) 1.54" (39) PWBA1469/3469 19.4 0.86" (22) 0.82" (21) 0.94" (24) 0.53" (13.5) 2.09" (53) 1.54" (39) C PWBA1489 PWBA1483 45.9 1.06""(27) 1.10" (28) 0.94" (24) 0.55" (14) 2.09" (53) 1.98" (50) PWBA1493/3493 L PWBA1412/3412 81.2 1.22" (31) 1.30" (33) 1.30" (33) 0.94" (24) 2.59" (66) 2.59" (66) PWBA1898/3888 14.8 0.86" (22) 0.82" (21) 0.94" (24) 0.53" (13.5) 2.32" (59) 1.71" (43.5) PWBA38 1/8" NPT PWBA1899/3899 19.4 0.86" (22) 0.82" (21) 0.94" (24) 0.53" (13.5) 2.09" (53) 1.71" (43.5) C ∅A C PWBA1833/3833 45.9 1.06" (27) 1.10" (28) 0.94" (24) 0.55" (14) 2.09" (53) 2.18" (55) PWBA1822/3822 81.2 1.22" (31) 1.30" (33) 1.30" (33) 0.94" (24) 2.59" (66) 2.47" (63) PWBA38887 14.8 0.75" (19) 0.87" (22) 0.83" (21) 0.67" (17) 2.20" (56) 1.73" (44) PWBA38997 19.4 0.75" (19) 0.87" (22) 0.83" (21) 0.67" (17) 2.20" (56) 1.73" (44) PWBA38337 45.9 1.06" (27) 1.18" (30) 1.06" (27) 0.91" (23) 2.64" (67) 1.42" (36) PWBA38227 81.2 1.06" (27) 1.18" (30) 1.06" (27) 0.91" (23) 2.64" (67) 1.42" (36) L Parker Hannifin Corporation D15 Pneumatic Division Richland, Michigan www.parker.com/pneumatics B B H H B H K K K Catalog PCC-4/USA Sensing General Description & Characteristics Threshold Sensors General Description Threshold Sensors – PWS The plug-in threshold sensors provide feedback information on pneumatic cylinder status in one of three possible outputs . . . pneumatic, electric, or electronic. Mounted into the cylinder port, these devices monitor the back pressure of the cylinder's exhaust. When the cylinder's piston stops, the back pressure rapidly drops and the threshold sensor provides the desired output. Ideal for variable stroke applications Pneumatic A0 such as robotics where other sensor type devices such as Threshold limit switches are impractical, these devices provide a signal A1 Sensor whenever the cylinder stops motion. The threshold sensor consists of two complementary sub assemblies (1) the banjo fitting and (2) the plug-in sensor element. In all cases, the sensor is easily plugged into the P1 P2 Cylinder A banjo fitting and locked in place with a spring clip. The banjo fitting is designed to accept (piggy backed) other functional fittings such as flow controls or blocking valves. Simply select the sensor based on the type feedback signal that best fits the application. To Power Valve Exhaust Pressure Counter-Pressure P1 Threshold S Supply P Pneumatic Sensor Threshold P Switching Sensor Threshold Time P2 P1 Pressure Start Of End Of D Valve Cylinder Travel Cylinder Travel Reversal PWS General Characteristics Piloting and De-Piloting Pressure 0 to 150 PSI Operating Pressure Pilot Depilot with Operating with Operating Air or neutral gas, 50 µm filtration, Permissible Fluids Threshold Sensors lubricated or not Pressure of Pressure of 90 PSI 90 PSI 5° to 140°F (-15° to 60°C) Operating Temperature PWSP111 64 PSI 6 PSI -40° to 160°F (-40° to 70°C) Storage Temperature PWSM1012 15 PSI 9 PSI N/A Flow PWSE101 and PWSE111 10 PSI 7 PSI 10 Million Mechanical Life Maximum Operating 10Hz Frequency Material: Thermoplastic Body Brass Mounting Screw Maximum Mounting 88 inch pounds Torque: 10-32 UNF and M5 1/8" 70 inch pounds 105 inch pounds 1/4" 265 inch pounds 3/8" 310 inch pounds 1/2" N/A Adjustment N/A Adjustment Locking Parker Hannifin Corporation D16 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Sensing Part Numbers Threshold Sensors Allen Key Sensor Locking Clip Banjo Socket 5/32" Tube Black Brown Blue Instant Connections (BK) (BN) (BU) PWSM1012 Mounting PWSP111 Banjo fittings in 10-32 to 1/2" pipe sizes are designed to be installed directly into actuator ports (up to 5" bore cylinders). The banjo fitting can accommodate other functional fittings Model Selection and components such as right angle flow control valves or blocking valves. Banjo fittings screw into actuators using Banjo Sockets (with Sensor Clip) an Allen wrench or 5/16" hex head wrench for 10-32 size. Port Size Model Number Wrench Electrical or pneumatic feedback element snaps into place using a locking clip. 10-32 5/16" Hex PWSB1557 1/8" 3/16" Allen PWSB1887 1/4" 5/16" Allen PWSB1997 3/8" PWSB1337 3/8" Allen 1/2" PWSB1227 1/2" Allen Operation Pneumatic sensors have a continuous pressure signal D Plug-in Sensors applied to the sensor device. Electrical sensors have a continuous electrical signal applied to the sensor device. The Output Model Number Connection threshold sensor assembly mounted directly into the cylinder Pneumatic PWSP111 5/32" push-in Port provides an output signal S, which can be pneumatic or electrical, when the falling back pressure in the exhausting Electrical PWSM1012 3-wire cable (6 ft) chamber of the cylinder reaches the operating threshold (approximately 6-9 PSIG). (The device is a normally passing device. The output is only on when there is nearly zero pressure at the cylinder.) Application Circuit The threshold sensor provides electrical or pneumatic Driving Pressure A Pressure feedback information on pneumatic (air) cylinder status. Exhaust These devices monitor the back pressure of the cylinder's Back Pressure B exhausting chamber. When the cylinder stops, the back Threshold P/12 pressure drops and the threshold sensor provides the Time desired output. Ideal for variable stroke applications. The Valve Switch Over End Of Stroke banjo fitting and the feedback element are two separate subassemblies, giving the user flexibility between electrical and pneumatic outputs as feedback. Parker Hannifin Corporation D17 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Sensing Dimensions & Specifications Threshold Sensors Dimensions Specifications Operating Pressure ................... 0 to 150 PSIG (0 to 10 bar) H Temperature Range .................5°F to 140°F (-15°C to 60°C) K C Caution: If it is possible that the ambient ! temperature may fall below freezing, the medium B A must be moisture free to prevent internal damage or unpredictable behavior. L B/2 Banjo Socket Maximum Operating Frequency ................................. 10 Hz Pilot Pressure (PWSP111) ..................... >64 PSIG (4.4 bar) Threshold Pressure ....................... 6 to 9 PSIG (.4 to .6 bar) .79 Output Flow Rate (PWSP111) ...............3 SCFM at 90 PSIG (20) Current Rating (PWSM1012) – .87 5 VA, 250 VAC (22) 5W, 48 VAC PWSP111 Materials – Body ..............................................................Thermoplastic 18 x 24 Mounting Screw & Threads .........................................Brass Life Expectancy – 10 million cycles with dry air at 90 PSIG, 68°F, and 1 Hz 1.26 .79 operating frequency (32) (20) PWSM1012 Voltage Range (PWSM1012) – 12 - 240 VAC 12 - 48 VDC Model A B C H K L D .98 .43 .79 .40 .67 PWSB1557 5/16" Hex (25) (11) (20) (10) (17) .98" .63 3/16" .71 .40 .79 PWSB1887 (25) (16) Allen (18) (10) (20) .98 .83 5/16" .71 .40 .87 PWSB1997 (25) (21) Allen (18) (10) (22) .98 1.10 .79 .47 .98 PWSB1337 3/8" Allen (25) (28) (20) (12) (25) .98 1.30 .93 .55 1.02 PWSB1227 1/2" Allen (25) (33) (24) (14) (26) inches (mm) Electrical Fluid Power Universal Description Function Symbol Function Symbol 2-Way 3-Way Normally Non-Passing Normally Open Normally Closed (NNP) (N.O.) (N.C.) Normally Passing Normally Closed Normally Open (NP) (N.C.) (N.O.) Parker Hannifin Corporation D18 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Accessories Pneumatic Control Components Section E E Basic Features ............................................................... E2-E Mounting Accessories Rail, Spacers, Terminal Blocks,Tools ..............................E4 Parker Hannifin Corporation E Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Accessories Basic Features Mounting Accessories MOUNTING Electrical Electronic ON DIN RAIL or Pneumatic Components Suitable for various uses, the rails shown on the right all are conform to standards NF, DIN, EN: width 5 mm, latching groove thickness mm. They are therefore suitable for the 5mm simple clip-on mounting of all standard components. mm mm MOUNTING IN ENCLOSURE When pneumatic components generated humid exhausts, they had to be separated from electrical components, and a special pneumatics enclosure was necessary. Now that the exhaust is captured and/or the air is dry, it has become more economical to locate the electro- mechanical, electronic, and pneumatic components in the same enclosure: the assembly is more compact, the connections are shorter, the component positions and their referencing are more logical, thus facilitating any interventions. The Grid System Very familiar to electricians, the system includes the enclosures, the mounting E plates, the rails and all the installation and wiring accessories for the three technologies: electromechanical, electronic and pneumatic. MOUNTING IN A CONTROL STATION The pneumatic push-buttons presented have the same operating heads as electrical push-buttons. Because of this, their installation in .866 (22) control panels or control stations is Diameter exactly the same : - same mounting centers; - same cutout Ø. Parker Hannifin Corporation E2 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Accessories Basic Features Tubing Accessories PNEUMATIC Pneumatic Component with Incorporated CONNECTIONS Instant Connections The flexible pneumatic tubes are connected without preparation, by D simply pushing into the component connection. Disconnection is also Push instant. One push on the external collet To Release Tube unlocks the tube. Pneumatic Component with Threaded Port Tube Straight Connection Banjo Connection Tube COMPARISON : Pneumatic connections Electrical connections In comparison with current electrical wiring, Electrical Wire connection and Pneumatic Tube disconnection is simpler and faster Stripping with pneumatic tubing. Connection Connection Disconnection E ELECTRICAL CONNECTIONS On Modular Interfaces Plug-In Connectors Designed to be mounted in an When it is necessary to mount the enclosure,electro-pneumatic or components outside the enclosure, pneumo-electric interfaces are all the solenoid valves are fitted with a connected by screw terminals, as protected plug-in connector (IP65). are industrial electrical or electronic components. Parker Hannifin Corporation E Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 04-12-07) Accessories Mounting Accessories Rail, Spacers, Tubing Clamps, Tools Mounting Rail Tools 0.59 (15mm) 1.38 (35mm) 0.06 (1.5mm) AM1DE200 Part Number Length Description PZCM994 PZCM888 Zinc Chromated Steel AM1DE200 6 Feet 1.5mm Thick To DIN EN 50022 Part Tube Size Description Number 5/32" (4) PZCM994 Mounting Accessories Tube Disconnecting Tool 1/4" (6) PZCM996 — Tube Cutter PZCM888 AZ1CA04 Clip-On Terminal Blocks Subbase Height Part Number Description Inches (mm) Part Number Thread Size Description AZ1CA029123 3/4" (20) Sold In Sets Of Four (4) PZCB2268 1/4" (6) 2 Ports AF1EA51 E Part Number Thread Size Description Clip On Nut AF1EA51 10-24 (ØM5) Sold In Sets Of 100 Push-In Fitting Part Number Thread Size Description 2 Ports with Pressure 5/32" (4) HS3PK4 Indicator Parker Hannifin Corporation E4 Pneumatic Division Richland, Michigan www.parker.com/pneumatics ATEX European Directive information Section E What is ATEX? Levels of Protection for the ATEX is a European Directive (94/9/EC) valid for Various Equipment Categories products to be used within an explosive atmosphere. The various equipment categories must be capable of operating in accordance with the manufacturer's operating specifications at defined levels of protection. With regard to the Machinery Directive, directive 94/9/ EC (ATEX00a) takes precedence over the Machinery directive with regard to explosion protection in potentially explosive atmospheres. Why is ATEX? Harmonized European ATEX Standard The European Union has adopted two harmonized directives in the field of health and safety. The directives are known as ATEX00a and ATEX7. Directive ATEX00a (94/9/EC) lays down minimum safety requirements for products intended for use Category in potentially explosive atmospheres in European Level of Type of Operating Group Group Union member states. Directive ATEX7(99/92/EC) Protection Protection Specification I II defines minimum requirements for health and safety The equipment at the workplace, for working conditions and for the remains energized Two independent handling of products and materials in potentially and functional even Very High M1 — means of protection explosive atmospheres. This directive also divides the with an explosive or safety, ensuring atmosphere present that the equipment workplace into zones and defines criteria by which remains functional The equipment products are categorized within these zones. even in the event of remains energized two faults occurring The owner of the installation must analyze and and functional in Very High — 1 independently of zones 0, , 2 (G) assess the area in which the explosive gas / dust each other and / or zones 20, mixture may occur, and if necessary must divide it 2, 22 (D) into. This process of zoning then allows the correct Protection suitable The equipment is plant and equipment to be selected for use in the for normal operation de-energized in the F High M2 — and severe operating event of an explosive area. conditions atmosphere Zones Protection suitable Presence of Potentially Type of for normal operation The equipment Gas Dust Explosive Atmosphere Risk and frequent faults, remains energized G D or equipment in and functional in High — 2 which faults normally zones , 2 (G) and / Present Continuously or for Long 0 20 Permanent have to be taken into or zones 2, 22 (D) Periods account Likely to Occur in Normal Operation  2 Potential The equipment Occasionally remains energized Protection suitable Not Likely to Occur in Normal Normal — 3 and functional in for normal operation zone 2 (G) and / or 2 22 Operation but, if it Does Occur, will Minimal zone 22 (D) Persist for a Short Period Only Parker Hannifin Corporation F Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA ATEX ATEX Information Classifying of Ex-equipment According to the ATEX-directive I II Mines, Other Potentially Explosive Group Combustible Atmospheres (Gases, Dusts, Vapors Mists and Vapors) Category M M2  2  Atmosphere G D G D G D Zone 0 20  2 2 22 What are the Stated Temperature Classes? Classification of flammable gases and vapors on the basis of ignition temperature. Maximum Allowed Surface Temperature Classes Temperature on the Material in C° T 450 T2 00 T 200 T4 5 T5 00 T6 85 ATEX Product Compliance Products Part Number Labels Zones Limit Switches PXC-M T6 (85°C) , 2, 2, 22 PLL-, PLK-, PLN- Logic T6 (85°C) , 2, 2, 22 PSV-A PXV-F, PXB- Control Duty T6 (85°C) , 2, 2, 22 B4 Cylinder PWS-P T6 (85°C) , 2, 2, 22 Control F Please note For ATEX Product Information: www.parker.com/pneumatic Click on: Divisions Click on: Pneumatic Division Europe Click on: ATEX Products Parker Hannifin Corporation F2 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 06-12-07) Pneumatic Logic & Controls Index Product Reference Part Part Part Part Number Page Number Page Number Page Number Page 2147900...............................A35 PPRL05 ...............................A36 PS1E2301B ...........................B5 PVAF101M ..........................A27 2147950...............................A35 PPRL08 ...............................A36 PS1E2301E ...........................B5 PVAF102B ...........................A27 AB1-G• ..................................B7 PPRL09 ...............................A36 PS1E2301F ...........................B5 PVAF102E ...........................A27 AB1-R• ...................................B7 PPRL12 .................................B7 PS1E2301M ..........................B5 PWRA1412 ..........................D19 AB1-R12 ................................B7 PPRL13 .................................B7 PS1E2302B ...........................B5 PWRA1468 ..........................D19 AB1-R13 ................................B7 PPRL15 ...............................C20 PS1E2302E ...........................B5 PWRA1469 ..........................D19 AF1EA51 ...............................E4 PRDA10 ...............................A24 PS1E2302J ............................B5 PWRA1483 ..........................D19 AM1DE200 ................... A36, E4 PRDA12 ...............................A24 PS1E2351B ...........................B5 PWRA1488 ..........................D19 AZ1CA029123 .......................E4 PREA10 ...............................A28 PS1E2351E ...........................B5 PWRA1822 ..........................D19 BNC3P10 .............................A30 PREA12 ...............................A28 PS1E2351F ...........................B5 PWRA1833 ..........................D19 BNC3P20 .............................A30 PRFA10 ...............................A24 PS1E2351M ..........................B5 PWRA1888 ..........................D19 BPB3P10 .............................A30 PRFA12 ...............................A24 PS1E2352B ...........................B5 PWRA1899 ..........................D19 BPB3P20 .............................A30 PRSA121B ..........................A27 PS1E2352E ...........................B5 PWRA3412 ..........................D19 HS3PK4 .................................E4 PRSA121F ...........................A27 PS1E2352J ............................B5 PWRA3468 ..........................D19 K05M11040032F .................A36 PRSA122B ..........................A27 PS1E28101B .........................B4 PWRA3469 ..........................D19 K05M11040050 ...................A36 PRSD10 ...............................A25 PS1E28101F .........................B4 PWRA3493 ..........................D19 K05M11040045 ...................A36 PRTA10 ...............................A15 PS1E28102B .........................B4 PWRA3822 ..........................D19 K05M11040012 ...................A36 PRTA12 ...............................A15 PS1E28102J ..........................B4 PWRA3833 ..........................D19 K05M11040020 ...................A36 PRTB10 ...............................A15 PS1E286701B .......................B4 PWRA3888 ..........................D19 LA9D901 ..............................A15 PRTC10 ...............................A15 PS1E286701F .......................B4 PWRA3899 ..........................D19 P2E-KS31C1 .........................B5 PRTD10 ...............................A15 PS1E286702B .......................B4 PWSB1227 ..........................D16 P2E-KS31C2 .........................B5 PRTE10 ...............................A15 PS1E29101B .........................B4 PWSB1337 ..........................D16 P2E-KS31F1 ..........................B5 PRTF10 ...............................A15 PS1E29101F .........................B4 PWSB1557 ..........................D16 P2E-KS31F2 ..........................B5 PS1E101 ...............................B4 PS1E29102B .........................B4 PWSB1887 ..........................D16 P2E-KS32B1 .........................B5 PS1E102 ...............................B4 PS1E29102J ..........................B4 PWSB1997 ..........................D16 P2E-KS32B2 .........................B5 PS1E1017 .............................B4 PS1E296701B .......................B4 PWSM1012 .........................D16 P2E-KS32C1 .........................B5 PS1E1027 .............................B4 PS1E296701F .......................B4 PWSP111 ............................D16 P2E-KS32C2 .........................B5 PS1E1038 .............................B4 PS1P1081 .............................B5 PXBB1911 .............................C7 PCMC11 ..............................A33 PS1E10387 ...........................B4 PS1P1091 .............................B5 PXBB1911SE ........................C7 PCMD11 ..............................A33 PS1E111 ...............................B4 PS3441B42P .........................B5 PXBB1912 .............................C7 PCME11 ..............................A33 PS1E116 ...............................B4 PS3441B45P .........................B5 PXBB1915 .............................C7 PCPA11 ...............................A33 PS1E1167 .............................B4 PS3441B49P .........................B5 PXBB1921 .............................C7 PCTA11 ...............................A33 PS1E1511F ...........................B7 PS3441B53P .........................B5 PXBB1921SE ........................C7 PCTB11 ...............................A33 PS1E1620B ...........................B7 PS3441C42P .........................B5 PXBB1922 .............................C7 PLEB12 ...............................A12 PS1E1620E ...........................B7 PS3441C45P .........................B5 PXBB1925 .............................C7 PLJC10 ................................A13 PS1E181 ...............................B4 PS3441C49P .........................B5 PXBB2911 .............................C7 PLKA11 ...............................A11 PS1E186 ...............................B4 PS3441C53P .........................B5 PXBB2915 .............................C7 PLKB12 ...............................A12 PS1E1867 .............................B4 PSBA12 ...............................A20 PXBB2921 .............................C7 PLKC10 ...............................A13 PS1E191 ...............................B4 PSDA12 ...............................A20 PXBB2925 .............................C7 PLLA11 ................................A11 PS1E196 ...............................B4 PSDB12 ...............................A20 PXBB3111B ...........................C7 PLLB12 ................................A12 PS1E1967 .............................B4 PSEA127 .............................A20 PXBB3111BA2 ......................C4 PLLC10 ................................A13 PS1E21101B .........................B4 PSMA10 ..............................A20 PXBB3111BA3 ......................C4 PLMA10 ...............................A19 PS1E21101F .........................B4 PSMA12 ..............................A20 PXBB3111BA4 ......................C4 PLMA12 ...............................A19 PS1E21102B .........................B4 PSMB10 ..............................A20 PXBB3111BC2 ......................C4 PLNB12 ...............................A12 PS1E21102J ..........................B4 PSMB12 ..............................A20 PXBB3111BD2 ......................C4 PLNC10 ...............................A13 PS1E216701B .......................B4 PSVA12 ...............................A20 PXBB3111BT4 ......................C4 G PLNC12 ...............................A13 PS1E216701F .......................B4 PVAF101B ...........................A27 PXBB3121B ...........................C7 PLND10 ...............................A13 PS1E216702B .......................B4 PVAF101E ...........................A27 PXBB3121BT4 ......................C4 PLND12 ...............................A13 PS1E216702J ........................B4 PVAF101F ...........................A27 PXBB3211BD2 ......................C4 Parker Hannifin Corporation G1 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA (Revised 06-12-07) Pneumatic Logic & Controls Index Product Reference Part Part Part Part Number Page Number Page Number Page Number Page ZB5AZ009 .............................C9 PXBB3211BD3 ......................C4 PXCK22102 ...........................D8 ZB4BA3 .................................C5 ZBE101 ..................................C9 PXBB3211BJ5 .......................C4 PXCK22106 ...........................D8 ZB4BA4 .................................C5 ZBE102 ..................................C9 PXBB3251BA2 ......................C4 PXCK22121 ...........................D8 ZB4BA5 .................................C5 ZBY2002 ................................C9 PXBB3251BD2 ......................C4 PXCM111 ..............................D4 ZB4BA6 .................................C5 ZBY2101 ................................C9 PXBB3251BD3 ......................C4 PXCM115 ..............................D4 ZB4BC2 .................................C5 ZBY2303 ................................C9 PXBB3911 .............................C7 PXCM121 ..............................D4 ZB4BC3 .................................C5 ZBY2304 ................................C9 PXBB3912 .............................C7 PXCM125 ..............................D4 ZB4BC4 .................................C5 ZBY2305 ................................C9 PXBB3921 .............................C7 PXCM521 ..............................D4 ZB4BD2 .................................C6 ZBY2306 ................................C9 PXBB3922 .............................C7 PXCM601A102 ......................D6 ZB4BD3 .................................C6 ZBY2307 ................................C9 PXBB4131B ...........................C7 PXCM601A103 ......................D6 ZB4BD4 .................................C6 ZBY2308 ................................C9 PXBB4131BA2 ......................C4 PXCM601A110 ......................D6 ZB4BD5 .................................C6 ZBY2309 ................................C9 PXBB4131BA3 ......................C4 PXCZ11 .................................D4 ZB4BD7 .................................C6 ZBY2310 ................................C9 PXBB4131BA4 ......................C4 PXCZ12 .................................D4 ZB4BD8 .................................C6 ZBY2311 ................................C9 PXBB4131BC2 ......................C4 PXDA111 .............................A26 ZB4BG2 .................................C6 ZBY2312 ................................C9 PXBB4131BD2 ......................C4 PXFA111 .............................A25 ZB4BG3 .................................C6 ZBY2313 ................................C9 PXBB4131BT4 ......................C4 PXFA121 .............................A25 ZB4BG4 .................................C6 ZBY2314 ................................C9 PXBB4231BA2 ......................C4 PXFA131 .............................A25 ZB4BG5 .................................C6 ZBY2321 ................................C9 PXBB4231BD2 ......................C4 PXPA11 ...............................C15 ZB4BG7 .................................C6 ZBY2323 ................................C9 PXBB4231BD3 ......................C4 PXPBR2 ..............................C16 ZB4BH02 ...............................C5 ZBY2326 ................................C9 PXBB4231BJ5 .......................C4 PXPBR3 ..............................C16 ZB4BH03 ...............................C5 ZBY2327 ................................C9 PXBB4931 .............................C7 PXPBR4 ..............................C16 ZB4BH04 ...............................C5 ZBY2328 ................................C9 PXBB4932 .............................C7 PXPC111 .............................C15 ZB4BJ2 ..................................C6 ZBY2330 ................................C9 PXBDD104 ..........................C12 PXPEA110 ...........................C14 ZB4BJ3 ..................................C6 ZBY2334 ................................C9 PXBDD508 ..........................C12 PXPEM110 ..........................C14 ZB4BJ4 ..................................C6 ZBY2367 ................................C9 PXBGA8211 ........................C13 PXPEM510 ..........................C14 ZB4BJ5 ..................................C6 ZBY2387 ................................C9 PXBGA8221 ........................C13 PXVF111 .............................C11 ZB4BL2 ..................................C5 ZBY4101 ................................C9 PXBGA8411 ........................C13 PXVF131 .............................C11 ZB4BL3 ..................................C5 ZC2JE01 ..............................D12 PXBGA8421 ........................C13 PXVF141 .............................C11 ZB4BL4 ..................................C5 ZC2JE02 ..............................D12 PXCA1 .................................A33 PXVF151 .............................C11 ZB4BL5 ..................................C5 ZC2JE03 ..............................D12 PXCB1 .................................A33 PXVF161 .............................C11 ZB4BP2 .................................C5 ZC2JE05 ..............................D12 PXCJ117 .............................D12 PXVF1211 ...........................C11 ZB4BP3 .................................C5 ZC2JE09 ..............................D12 PXCJ11701 .........................D12 PXVF1231 ...........................C11 ZB4BP4 .................................C5 ZC2JE61 ..............................D12 PXCJ11705 .........................D12 PXVF1214 ...........................C11 ZB4BR2 .................................C5 ZC2JE62 ..............................D12 PXCJ127 .............................D12 PXVF1215 ...........................C11 ZB4BR3 .................................C5 ZC2JE63 ..............................D12 PXCJ12701 .........................D12 PXVF1216 ...........................C11 ZB4BR4 .................................C5 ZC2JE70 ..............................D12 PXCJ12705 .........................D12 PZCB2268 ............................. 44 ZB4BS14 ...............................C6 ZC2JY11 ..............................D12 PXCK211 ...............................D9 PZCM994 .............................. 45 ZB4BS24 ...............................C6 ZC2JY13 ..............................D12 PXCK21100 ...........................D9 PZCM996 .............................. 45 ZB4BS54 ...............................C6 ZC2JY21 ..............................D12 PXCK2110031 ...................... D8 PZCM888 .............................. 45 ZB4BS64 ...............................C6 ZC2JY31 ..............................D12 PXCK2110041 .......................D8 PZML199 .............................A11 ZB4BT2 .................................C5 ZC2JY41 ..............................D12 PXCK21101 ...........................D8 PZUA12 ...............................A29 ZB4BT4 .................................C5 ZC2JY51 ..............................D12 PXCK21102 ...........................D8 PZUB12 ...............................A29 ZB4BZ009 .............................C9 ZC2JY61 ..............................D12 PXCK21106 ...........................D8 PZUC12 ...............................A29 ZB5AA2 .................................C5 ZC2JY71 ..............................D12 PXCK21121 ...........................D8 PZUE12 ...............................A29 ZB5AA3 .................................C5 ZC2JY81 ..............................D12 PXCK221 ...............................D9 XCMZ24 ................................D6 ZB5AA4 .................................C5 ZC2JY91 ..............................D12 PXCK22100 ...........................D9 ZB2BY2002 ...........................C9 ZB5AL2 ..................................C5 G ZCKD02 .................................D9 PXCK2210031 .......................D8 ZB2BZ19 ...............................C5 ZB5AL3 ..................................C5 ZCKD06 .................................D9 PXCK2210041 .......................D8 ZB4AZ009 .............................C9 ZB5AL4 ..................................C5 ZCKD10 .................................D9 PXCK22101 ...........................D8 ZB4BA2 .................................C5 ZB5AZ905 .............................C5 Parker Hannifin Corporation G2 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Pneumatic Logic & Controls Notes Part Please Note Number Page For ATEX Product Information: ZC2JY61 ..............................D12 www.parker.com/pneumatic ZC2JY71 ..............................D12 Click on: Divisions ZC2JY81 ..............................D12 Click on: Pneumatic Division Europe ZC2JY91 ..............................D12 Click on: ATEX Products ZCKD02 .................................D9 ZCKD06 .................................D9 ZCKD10 .................................D9 ZCKD21 .................................D9 ZCKD23 .................................D9 ZCKG00 .................................D9 ZCKY11 .................................D9 ZCKY13 .................................D9 ZCKY41 .................................D9 ZCKY43 .................................D9 ZCKY51 .................................D9 ZCKY52 .................................D9 ZCKY81 .................................D9 ZCKY91 .................................D9 G Parker Hannifin Corporation G3 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Pneumatic Logic & Controls Safety Guide Safety Guide For Selecting And Using Pneumatic Division Products And Related Accessories WARNING: ! FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF PNEUMATIC DIVISION PRODUCTS, ASSEMBLIES OR RELATED ITEMS (“PRODUCTS”) CAN CAUSE DEATH, PERSONAL INJURY, AND PROPERTY DAMAGE. POSSIBLE CONSEQUENCES OF FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THESE PRODUCTS INCLUDE BUT ARE NOT LIMITED TO: • Unintended or mistimed cycling or motion of machine members or failure to cycle • Work pieces or component parts being thrown off at high speeds. • Failure of a device to function properly for example, failure to clamp or unclamp an associated item or device. • Explosion • Suddenly moving or falling objects. • Release of toxic or otherwise injurious liquids or gasses. Before selecting or using any of these Products, it is important that you read and follow the instructions below. 1. GENERAL INSTRUCTIONS 1.1. Scope: This safety guide is designed to cover general guidelines on the installation, use, and maintenance of Pneumatic Division Valves, FRLs (Filters, Pressure Regulators, and Lubricators), Vacuum products and related accessory components. 1.2. Fail-Safe: Valves, FRLs, Vacuum products and their related components can and do fail without warning for many reasons. Design all systems and equipment in a fail-safe mode, so that failure of associated valves, FRLs or Vacuum products will not endanger persons or property. 1.3 Relevant International Standards: For a good guide to the application of a broad spectrum of pneumatic fluid power devices see: ISO 444:998, Pneumatic Fluid Power – General Rules Relating to Systems. See www.iso.org for ordering information. 1.4. Distribution: Provide a copy of this safety guide to each person that is responsible for selection, installation, or use of Valves, FRLs or Vacuum products. Do not select, or use Parker valves, FRLs or vacuum products without thoroughly reading and understanding this safety guide as well as the specific Parker publications for the products considered or selected. 1.5. User Responsibility: Due to the wide variety of operating conditions and applications for valves, FRLs, and vacuum products Parker and its distributors do not represent or warrant that any particular valve, FRL or vacuum product is suitable for any specific end use system. This safety guide does not analyze all technical parameters that must be considered in selecting a product. The user, through its own analysis and testing, is solely responsible for: • Making the final selection of the appropriate valve, FRL, Vacuum component, or accessory. • Assuring that all user’s performance, endurance, maintenance, safety, and warning requirements are met and that the application presents no health or safety hazards. • Complying with all existing warning labels and / or providing all appropriate health and safety warnings on the equipment on which the valves, FRLs or Vacuum products are used; and, • Assuring compliance with all applicable government and industry standards. 1.6. Safety Devices: Safety devices should not be removed, or defeated. 1.7. Warning Labels: Warning labels should not be removed, painted over or otherwise obscured. 1.8. Additional Questions: Call the appropriate Parker technical service department if you have any questions or require any additional information. See the Parker publication for the product being considered or used, or call -800-CPARKER, or go to www.parker.com, for telephone numbers of the appropriate technical service department. 2. PRODUCT SELECTION INSTRUCTIONS 2.1. Flow Rate: The flow rate requirements of a system are frequently the primary consideration when designing any pneumatic system. System components need to be able to provide adequate flow and pressure for the desired application. 2.2. Pressure Rating: Never exceed the rated pressure of a product. Consult product labeling, Pneumatic Division catalogs or the instruction sheets supplied for maximum pressure ratings. 2.3. Temperature Rating: Never exceed the temperature rating of a product. Excessive heat can shorten the life expectancy of a product and result in complete product failure. 2.4. Environment: Many environmental conditions can affect the integrity and suitability of a product for a given application. Pneumatic Division products are designed for use in general purpose industrial applications. If these products are to be used in unusual circumstances such as direct sunlight and/or corrosive or caustic environments, such use can shorten the useful life and lead to premature failure of a product. 2.5. Lubrication and Compressor Carryover: Some modern synthetic oils can and will attack nitrile seals. If there is any possibility of synthetic oils or greases migrating into the pneumatic components check for compatibility with the seal materials used. Consult the factory or product literature for materials of construction. 2.6. Polycarbonate Bowls and Sight Glasses: To avoid potential polycarbonate bowl failures: • Do not locate polycarbonate bowls or sight glasses in areas where they could be subject to direct sunlight, impact blow, or G temperatures outside of the rated range. • Do not expose or clean polycarbonate bowls with detergents, chlorinated hydro-carbons, keytones, esters or certain alcohols. • Do not use polycarbonate bowls or sight glasses in air systems where compressors are lubricated with fire resistant fluids such as phosphate ester and di-ester lubricants. Parker Hannifin Corporation G4 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Pneumatic Logic & Controls Safety Guide 2.7. Chemical Compatibility: For more information on plastic component chemical compatibility see Pneumatic Division technical bulletins Tec-3, Tec-4, and Tec-5 2.8. Product Rupture: Product rupture can cause death, serious personal injury, and property damage. • Do not connect pressure regulators or other Pneumatic Division products to bottled gas cylinders. • Do not exceed the maximum primary pressure rating of any pressure regulator or any system component. • Consult product labeling or product literature for pressure rating limitations. 3. PRODUCT ASSEMBLY AND INSTALLATION INSTRUCTIONS 3.1. Component Inspection: Prior to assembly or installation a careful examination of the valves, FRLs or vacuum products must be performed. All components must be checked for correct style, size, and catalog number. DO NOT use any component that displays any signs of nonconformance. 3.2. Installation Instructions: Parker published Installation Instructions must be followed for installation of Parker valves, FRLs and vacuum components. These instructions are provided with every Parker valve or FRL sold, or by calling 1-800-CPARKER, or at www.parker.com. 3.3. Air Supply: The air supply or control medium supplied to Valves, FRLs and Vacuum components must be moisture-free if ambient temperature can drop below freezing 4. VALVE AND FRL MAINTENANCE AND REPLACEMENT INSTRUCTIONS 4.1. Maintenance: Even with proper selection and installation, valve, FRL and vacuum products service life may be significantly reduced without a continuing maintenance program. The severity of the application, risk potential from a component failure, and experience with any known failures in the application or in similar applications should determine the frequency of inspections and the servicing or replacement of Pneumatic Division products so that products are replaced before any failure occurs. A maintenance program must be established and followed by the user and, at minimum, must include instructions 4.2 through 4.10. 4.2. Installation and Service Instructions: Before attempting to service or replace any worn or damaged parts consult the appropriate Service Bulletin for the valve or FRL in question for the appropriate practices to service the unit in question. These Service and Installation Instructions are provided with every Parker valve and FRL sold, or are available by calling 1-800-CPARKER, or by accessing the Parker web site at www.parker.com. 4.3. Lockout / Tagout Procedures: Be sure to follow all required lockout and tagout procedures when servicing equipment. For more information see: OSHA Standard – 29 CFR, Part 1910.147, Appendix A, The Control of Hazardous Energy – (Lockout / Tagout) 4.4. Visual Inspection: Any of the following conditions requires immediate system shut down and replacement of worn or damaged components: • Air leakage: Look and listen to see if there are any signs of visual damage to any of the components in the system. Leakage is an indication of worn or damaged components. • Damaged or degraded components: Look to see if there are any visible signs of wear or component degradation. • Kinked, crushed, or damaged hoses. Kinked hoses can result in restricted air flow and lead to unpredictable system behavior. • Any observed improper system or component function: Immediately shut down the system and correct malfunction. • Excessive dirt build-up: Dirt and clutter can mask potentially hazardous situations. Caution: Leak detection solutions should be rinsed off after use. 4.5. Routine Maintenance Issues: • Remove excessive dirt, grime and clutter from work areas. • Make sure all required guards and shields are in place. 4.6. Functional Test: Before initiating automatic operation, operate the system manually to make sure all required functions operate properly and safely. 4.7. Service or Replacement Intervals: It is the user’s responsibility to establish appropriate service intervals. Valves, FRLs and vacuum products contain components that age, harden, wear, and otherwise deteriorate over time. Environmental conditions can significantly accelerate this process. Valves, FRLs and vacuum components need to be serviced or replaced on routine intervals. Service intervals need to be established based on: • Previous performance experiences. • Government and / or industrial standards. • When failures could result in unacceptable down time, equipment damage or personal injury risk. 4.8. Servicing or Replacing of any Worn or Damaged Parts: To avoid unpredictable system behavior that can cause death, personal injury and property damage: • Follow all government, state and local safety and servicing practices prior to service including but not limited to all OSHA Lockout Tagout procedures (OSHA Standard – 29 CFR, Part 1910.147, Appendix A, The Control of Hazardous Energy – Lockout / Tagout). • Disconnect electrical supply (when necessary) before installation, servicing, or conversion. • Disconnect air supply and depressurize all air lines connected to system and Pneumatic Division products before installation, service, or conversion. • Installation, servicing, and / or conversion of these products must be performed by knowledgeable personnel who understand how pneumatic products are to be applied. • After installation, servicing, or conversions air and electrical supplies (when necessary) should be connected and the product tested for proper function and leakage. If audible leakage is present, or if the product does not operate properly, do not put product or system into use. • Warnings and specifications on the product should not be covered or painted over. If masking is not possible, contact your local G representative for replacement labels. 4.9. Putting Serviced System Back into Operation: Follow the guidelines above and all relevant Installation and Maintenance Instructions supplied with the valve FRL or vacuum component to insure proper function of the system. Parker Hannifin Corporation G5 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Catalog PCC-4/USA Pneumatic Logic & Controls Offer of Sale The items described in this document and other documents or descriptions provided by Parker Hannifin Corporation, its subsidiaries and its authorized distributors, are hereby offered for sale at prices to be established by Parker Hannifin Corporation, its subsidiaries and its authorized distributors. This offer and its acceptance by any customer (“Buyer”) shall be governed by all of the following Terms and Conditions. Buyer’s order for any such item, when communicated to Parker Hannifin Corporation, its subsidiaries or an authorized distributor (“Seller”) verbally or in writing, shall constitute acceptance of this offer. 1. Terms and Conditions of Sale: All descriptions, quotations, charges paid by Buyer. Unless otherwise agreed, Seller shall have proposals, offers, acknowledgments, acceptances and sales of Seller’s the right to alter, discard or otherwise dispose of any special tooling products are subject to and shall be governed exclusively by the terms or other property in its sole discretion at any time. and conditions stated herein. Buyer’s acceptance of any offer to sell 8. Buyer’s Property: Any designs, tools, patterns, materials, drawings, is limited to these terms and conditions. Any terms or conditions in confidential information or equipment furnished by Buyer, or any other addition to, or inconsistent with those stated herein, proposed by items which become Buyer’s property, may be considered obsolete and Buyer in any acceptance of an offer by Seller, are hereby objected may be destroyed by Seller after two (2) consecutive years have elapsed to. No such additional, different or inconsistent terms and conditions without Buyer placing an order for the items which are manufactured shall become part of the contract between Buyer and Seller unless using such property. Seller shall not be responsible for any loss or expressly accepted in writing by Seller. Seller’s acceptance of any offer damage to such property while it is in Seller’s possession or control. to purchase by Buyer is expressly conditional upon Buyer’s assent to all 9. Taxes: Unless otherwise indicated on the face hereof, all prices and the terms and conditions stated herein, including any terms in addition charges are exclusive of excise, sales, use, property, occupational or to, or inconsistent with those contained in Buyer’s offer. Acceptance of like taxes which may be imposed by any taxing authority upon the Seller’s products shall in all events constitute such assent. manufacture, sale or delivery of the items sold hereunder. If any such 2. Payment: Payment shall be made by Buyer net 30 days from the taxes must be paid by Seller or if Seller is liable for the collection of date of delivery of the items purchased hereunder. Amounts not timely such tax, the amount thereof shall be in addition to the amounts for the paid shall bear interest at the maximum rate permitted by law for each items sold. Buyer agrees to pay all such taxes or to reimburse Seller month or portion thereof that the Buyer is late in making payment. therefore upon receipt of its invoice. If Buyer claims exemption from Any claims by Buyer for omissions or shortages in a shipment shall any sales, use or other tax imposed by any taxing authority, Buyer shall be waived unless Seller receives notice thereof within 30 days after save Seller harmless from and against any such tax, together with any Buyer’s receipt of the shipment. interest or penalties thereon which may be assessed if the items are 3. Delivery: Unless otherwise provided on the face hereof, delivery shall held to be taxable. be made F.O.B. Seller’s plant. Regardless of the method of delivery, 10. Indemnity For Infringement of Intellectual Property Rights: however, risk of loss shall pass to Buyer upon Seller’s delivery to a Seller shall have no liability for infringement of any patents, trademarks, carrier. Any delivery dates shown are approximate only and Seller shall copyrights, trade dress, trade secrets or similar rights except as provided have no liability for any delays in delivery. in this Part 10. Seller will defend and indemnify Buyer against allegations 4. Warranty: Seller warrants that the items sold hereunder shall be free of infringement of U.S. patents, U.S. trademarks, copyrights, trade dress from defects in material or workmanship for a period of 18 months from and trade secrets (hereinafter “Intellectual Property Rights”). Seller will date of shipment from Parker Hannifin Corporation. THIS WARRANTY defend at its expense and will pay the cost of any settlement or damages COMPRISES THE SOLE AND ENTIRE WARRANTY PERTAINING awarded in an action brought against Buyer based on an allegation that TO ITEMS PROVIDED HEREUNDER. SELLER MAKES NO OTHER an item sold pursuant to this contract infringes the Intellectual Property WARRANTY, GUARANTEE, OR REPRESENTATION OF ANY KIND Rights of a third party. Seller’s obligation to defend and indemnify Buyer WHATSOEVER. ALL OTHER WARRANTIES, INCLUDING BUT NOT is contingent on Buyer notifying Seller within ten (10) days after Buyer LIMITED TO, MERCHANTABILITY AND FITNESS FOR PURPOSE, becomes aware of such allegations of infringement, and Seller having WHETHER EXPRESS, IMPLIED, OR ARISING BY OPERATION OF sole control over the defense of any allegations or actions including all LAW, TRADE USAGE, OR COURSE OF DEALING ARE HEREBY negotiations for settlement or compromise. If an item sold hereunder DISCLAIMED. is subject to a claim that it infringes the Intellectual Property Rights of a third party, Seller may, at its sole expense and option, procure for NOTWITHSTANDING THE FOREGOING, THERE ARE NO WARRANTIES WHATSOEVER ON ITEMS BUILT OR Buyer the right to continue using said item, replace or modify said item so as to make it noninfringing, or offer to accept return of said item and ACQUIRED WHOLLY OR PARTIALLY, TO BUYER’S DESIGN OR return the purchase price less a reasonable allowance for depreciation. SPECIFICATIONS. Notwithstanding the foregoing, Seller shall have no liability for claims 5. Limitation of Remedy: SELLER’S LIABILITY ARISING FROM OR IN of infringement based on information provided by Buyer, or directed ANY WAY CONNECTED WITH THE ITEMS SOLD OR THIS CONTRACT to items delivered hereunder for which the designs are specified in SHALL BE LIMITED EXCLUSIVELY TO REPAIR OR REPLACEMENT whole or part by Buyer, or infringements resulting from the modification, OF THE ITEMS SOLD OR REFUND OF THE PURCHASE PRICE PAID combination or use in a system of any item sold hereunder. The foregoing BY BUYER, AT SELLER’S SOLE OPTION. IN NO EVENT SHALL provisions of this Part 10 shall constitute Seller’s sole and exclusive SELLER BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR liability and Buyer’s sole and exclusive remedy for infringement of SPECIAL DAMAGES OF ANY KIND OR NATURE WHATSOEVER, Intellectual Property Rights. INCLUDING BUT NOT LIMITED TO LOST PROFITS ARISING FROM OR IN ANY WAY CONNECTED WITH THIS AGREEMENT OR ITEMS If a claim is based on information provided by Buyer or if the design for an SOLD HEREUNDER, WHETHER ALLEGED TO ARISE FROM BREACH item delivered hereunder is specified in whole or in part by Buyer, Buyer OF CONTRACT, EXPRESS OR IMPLIED WARRANTY, OR IN TORT, shall defend and indemnify Seller for all costs, expenses or judgements INCLUDING WITHOUT LIMITATION, NEGLIGENCE, FAILURE TO resulting from any claim that such item infringes any patent, trademark, WARN OR STRICT LIABILITY. copyright, trade dress, trade secret or any similar right. 6. Changes, Reschedules and Cancellations: Buyer may request to 11. Force Majeure: Seller does not assume the risk of and shall not be modify the designs or specifications for the items sold hereunder as well liable for delay or failure to perform any of Seller’s obligations by reason as the quantities and delivery dates thereof, or may request to cancel of circumstances beyond the reasonable control of Seller (hereinafter all or part of this order, however, no such requested modification or “Events of Force Majeure”). Events of Force Majeure shall include without cancellation shall become part of the contract between Buyer and Seller limitation, accidents, acts of God, strikes or labor disputes, acts, laws, unless accepted by Seller in a written amendment to this Agreement. rules or regulations of any government or government agency, fires, Acceptance of any such requested modification or cancellation shall floods, delays or failures in delivery of carriers or suppliers, shortages be at Seller’s discretion, and shall be upon such terms and conditions of materials and any other cause beyond Seller’s control. as Seller may require. 12. Entire Agreement/Governing Law: The terms and conditions set 7. Special Tooling: A tooling charge may be imposed for any special forth herein, together with any amendments, modifications and any tooling, including without limitations, dies, fixtures, molds and patterns, different terms or conditions expressly accepted by Seller in writing, acquired to manufacture items sold pursuant to this contract. Such special shall constitute the entire Agreement concerning the items sold, and G tooling shall be and remain Seller’s property notwithstanding payment there are no oral or other representations or agreements which pertain of any charges by Buyer. In no event will Buyer acquire any interest in thereto. This Agreement shall be governed in all respects by the law apparatus belonging to Seller which is utilized in the manufacture of of the State of Ohio. No actions arising out of sale of the items sold the items sold hereunder, even if such apparatus has been specially hereunder or this Agreement may be brought by either party more than converted or adapted for such manufacture and notwithstanding any two (2) years after the cause of action accrues. Parker Hannifin Corporation G6 Pneumatic Division Richland, Michigan www.parker.com/pneumatics Extensive Automation Solutions Linear actuators air Control Valves air Preparation Connectors and tubing Aluminum and steel pn s, Parker, the industry leader The most complete line of rodless cylinders, and short Valve technology that in air preparation, offers a meets the most demanding fl uid connectors worldwide stroke thrusters from the complete line of products to will meet virtually any industry leader. requirements in any ensure clean, dry, oil-free air. industrial application. automation application. www.parker.com/pneu/linear www.parker.com/pneu/valve www.parker.com/pneu/airprep www.parker.com/pneu/fc Rotary actuators Vacuum Products Grippers airline accessories and Sensors Industry leader in the design Vacuum solutions include a Airline accessories include and manufacture of pneumatic broad range of generators Parallel, angular, and three silencers, fl ow controls, and rack and pinion, and vane (integrated / inline), cups, jaw grippers are available in muffl ers to round out Parker’s style rotary actuators. and pressure sensors. over 1,000 confi gurations. pneumatic solution. www.parker.com/pneu/rotary www.parker.com/pneu/vacsen www.parker.com/pneu/gripper www.parker.com/pneu/access Electric actuators Motors and Drives HMi and Controllers Parker iPS Structural automation More than 150 metric and Screw, belt-driven, and linear Built using industry inch profi les, integral motion Superior integration and motor actuators for the standard interfaces and components, and accessories support for machine control complete range of industrial market-leading features for unlimited and fl exible as well as HMI hardware applications, offering precise that combine great value confi gurations. Pre-machined and software. motion and fl exibility. and performance. kits or complete assemblies. www.parker.com/em/hmicont www.parker.com/ips www.parker.com/em/linear www.parker.com/em/motordrive Covering Electromechanical and Pneumatic markets, each of our catalogs is paired with an interactive CD. Call for your comprehensive guides today. 1-800-CParker Electr Electr Electr Electromechanical omechanical omechanical omechanical Pneumatic Bulletin Pneumatic Bulletin Pneumatic Bulletin Pneumatic Bulletin Precision Bulletin AU01-1000/US AU01-1000/US Electr Electromechanical omechanical AU01-5000/US Industrial Bulletin AU01-7500/US THE GLOBAL LEADER IN MOTION AND CONTROL TECHNOLOGIES Parker Hannifin Corporation Pneumatic Division Customer/Technical Service 8676 E. M89 Tel: (269) 629-5575 P.O. Box 90 Fax: (269) 629-585 Richland, MI 4908 USA Web site: www.parker.com/pneumatics Tel: (269) 629-5000 E-mail: PDNMKTG@parker.com Fax: (269) 629-585 Catalog PCC-4/USA /07 2M IGS Printed in U.S.A.