aqg_forPDF.fm 1 y [ W QOOPNPO Qœ@˛jœ@ OPP RR“ UL CSA VDE AQ-G Pending Pending Pending AQ-G AQ-G SOLID STATE RELAY RELAYS FEATURES 4.5 max. .177 max. 1. Space saving, Slim size with a maxi- 4. High dielectric strength of 3,000V AC 24.5 max. .965 max. mum thickness of 4.5 mm. (between input and output) 13.5 max. Mounting space has been reduced to .531 max. 5. Snubber circuit integrated 30% (compared to conventional SSR’s) The snubber circuit is integrated to pre- while meeting high density PC board vent malfunction caused by the rapid rise mounting requirements. of voltage on the output side, such as in- 4.5 max. 2. 1A and 2A load types available ductive load and current. .177 max. 24.5 max. 3. Zero-cross type and Non zero-cross .965 max. type available 20.5 max. .807 max. mm inch TYPES TYPICAL APPLICATIONS Load • Manufacturing equipment Type Load voltage Input voltage Part No. current • NC machines 5 V DC AQG12105 • Injection molders 1A 75 to 264 V AC 12 V DC AQG12112 • Robots 24 V DC AQG12124 • Air conditioners Zero-cross 5 V DC AQG22105 • Computers 2A 75 to 264 V AC 12 V DC AQG22112 24 V DC AQG22124 5 V DC AQG12205 1A 75 to 264 V AC 12 V DC AQG12212 24 V DC AQG12224 Non zero-cross 5 V DC AQG22205 2A 75 to 264 V AC 12 V DC AQG22212 24 V DC AQG22224 ORDERING INFORMATION Ex. AQG12105 Load current Load voltage Type Input voltage 1: 1 A 2: 75 to 264 V AC 1: Zero-cross (3,000 V) 05: 5 V DC 2: 2 A 2: Non zero-cross (3,000 V) 12: 12 V DC 24: 24 V DC (Note) Standard packing: Carton 20 pcs., Case 500 pcs. 1 aqg_forPDF.fm 2 y [ W QOOPNPO Qœ@˛jœ@ OPP RR“ AQ-G SPECIFICATIONS 1. Ratings (at 20°C 68°F, Input voltage ripple: 1% or less) 1) Zero-cross type Part No. Item Type Remarks AQG12105 AQG12112 AQG12124 AQG22105 AQG22112 AQG22124 Input voltage 4 to 6 V DC 9.6 to 14.4 V DC 19.2 to 28.8 V DC 4 to 6 V DC 9.6 to 14.4 V DC 19.2 to 28.8 V DC Input impedance Approx. 0.3k WApprox. 0.8k WApprox. 1.6k WApprox. 0.3k WApprox. 0.8k WApprox. 1.6k W Input Drop-out side 1 V voltage, min. Reverse voltage 3 V Max. load current 1 A AC 2 A AC Load voltage 75 to 264V AC Frequency 45 to 65 Hz Non-repetitive 8 A 30 A In one cycle at 60 Hz Load surge current side Max. "OFF-state" 1.5 mA (applied 200 V) leakage current Max. "ON-state" at Max. carrying 1.6 V voltage drop current Min. load curent 20 mA 2) Non zero-cross type Part No. Item Type Remarks AQG12205 AQG12212 AQG12224 AQG22205 AQG22212 AQG22224 Input voltage 4 to 6 V DC 9.6 to 14.4 V DC 19.2 to 28.8 V DC 4 to 6 V DC 9.6 to 14.4 V DC 19.2 to 28.8 V DC Input impedance Approx. 0.3k WApprox. 0.8k WApprox. 1.6k WApprox. 0.3k WApprox. 0.8k WApprox. 1.6k W Input Drop-out side 1 V voltage, min. Reverse voltage 3 V Max. load current 1 A AC 2 A AC Load voltage 75 to 264V AC Frequency 45 to 65 Hz Non-repetitive 8 A 30 A In one cycle at 60 Hz Load surge current side Max. "OFF-state" 1.5 mA (applied 200 V) leakage current Max. "ON-state" at Max. carrying 1.6 V voltage drop current Min. load curent 20 mA 2. Characteristics (at 20°C 68°F, Input voltage ripple: 1% or less) Item Zero-cross type Non zero-cross type Remarks Operate time max. (1/2 cycle of voltage sine wave) + 1 ms 1 ms Release time, max. (1/2 cycle of voltage sine wave) + 1 ms 9 Insulation resistance, min. 10 W between input and output Using 500 V DC megger Breakdown voltage 3,000 Vrms between input and output Initial for 1 min. Vibration resistance 10 to 55 Hz double amplitude of 0.75 mm X, Y, Z axes 2 Shock resistance 1,000 m/s X, Y, Z axes Non-condensing at low temper- Ambient temperature –30°C to +80°C –22°F to +176°F atures Storage temperature –30°C to +100°C –22°F to +212°F Operational method Zero-cross (Turn-ON and Turn-OFF) Random turn ON, zero-cross turn OFF 2 aqg_forPDF.fm 3 y [ W QOOPNPO Qœ@˛jœ@ OPP RR“ AQ-G mm inch DIMENSIONS 1. 1A type PC board pattern (Bottom view) 4.5 max. .177 max. 1.2 24.5 max. .047 .965 max. 2.54 10.16 7.62 .100 .400 .300 0.8 13.5 max. .031 .531 max. 4-1.0 dia. 4-.039 dia. Tolerance: –0.1 –.004 4-0.7 1.2 4-.028 .047 4-1.6 0.25 4-.063 .010 3.7 Schematic .146 2.54 10.16 7.62 AC type .100 .400 .300 Input Output – + General tolerance: –0.2 –.008 2. 2A type PC board pattern (Bottom view) 4.5 max. .177 max. 24.5 max. 1.2 .965 max. .047 2.54 10.16 7.62 .100 .400 .300 20.5 max. 4-1.0 dia. .807 max. 0.8 4-.039 dia. .031 Tolerance: –0.1 –.004 Schematic 4-0.7 1.2 AC type 4-.028 .047 4-1.6 0.25 4-.063 .010 3.7 Input Output .146 2.54 10.16 7.62 – + .100 .400 .300 General tolerance: –0.2 –.008 REFERENCE DATA 1. Load current vs. ambient temperature 2.-(1) Non-repetitive surge current vs. carrying 2.-(2) Non-repetitive surge current vs. carrying time time (1A type) (2A type) 10 40 2.5 35 2.0 8 2A type 30 25 1.5 6 20 1A type 1.0 4 15 10 0.5 2 5 0 0 0 1 10 100 1 10 100 -30 0 20 40 60 80 Ambient temperature, °C No. of cycles at 60 Hz No. of cycles at 60 Hz 3. Input voltage vs. input current characteristics 4.-(1) Load current vs. ambient temperature 4.-(2) Load current vs. ambient temperature characteristics for adjacent mounting characteristics for adjacent mounting (1A type) (2A type) 30 1.2 2.5 =15 mm 1.0 .591 inch 25 2.0 =10 mm .394 inch 20 0.8 =15 mm (5 V type) (12 V type) (24 V type) .591 inch 1.5 =5 mm .197 inch 15 0.6 =10mm .394 inch 1.0 =5mm 10 0.4 .197 inch 0.5 5 0.2 = Adjacent mounting pitch = Adjacent mounting pitch 0 0 02 5 10 15025 3035 -30 0 20 40 60 80 -30 0 20 40 60 80 Input voltage, V Ambient temperature, °C Ambient temperature, °C 3 Input current, mA Load current, A Non-repetitive surge current, A Load current, A Non-repetitive surge current, A Load current, A aqg_forPDF.fm 4 y [ W QOOPNPO Qœ@˛jœ@ OPP RR“ AQ-G CAUTIONS FOR USE 1. Regarding output noise surge pro- 4. When the input terminals are con- 7. Others tection nected with reverse polarity (1) If an SSR is used in close proximity to A high noise surge voltage applied to the Reversing the polarity may cause perma- another SSR or heat-generating device, SSR load circuit can cause malfunction or nent damage to the device. Take special its ambient temperature may exceed the permanent damage to the device. If such care to avoid polarity reversal or use a allowable level. Carefully plan SSR layout a high surge is anticipated, use a varistor protection diode in the input circuit. and ventilation. across the SSR output. (2) Soldering to SSR terminals should be 5. In the case of operating voltage con- completed within 5 seconds at 260°C. taining ripple (3) Terminal connections should be made If the SSR control voltage contains ripple, 1 Load by referring to the associated wiring dia- the peak of the ripple should not exceed Load SSR power gram. the maximum rated control voltage. The supply (4) For higher reliability, check device bottom of the ripple should exceed the 2 Varistor quality under actual operating conditions. minimum rated control voltage. 8. Thermal Design 2. When used for the load less than rated SSRs used in high-reliability equipment Peak ripple voltage An SSR may malfunction if it is used be- require careful thermal design. In particu- low the speciŢed load. In such an event, Valley ripple voltage lar, junction temperature control has a sig- use a dummy resistor in parallel with the niŢcant effect on device function and life 0 V load. time. The rated load current for board- R (dummy resistor) mounting SSRs is deŢned as the maxi- 0 6. Cleaning solvents compatibility mum current possible at an ambient tem- Dip cleaning with an organic solvent is 1 Load perature of 40°C (30°C) while allowing recommended for removal of solder ţux, Load natural cooling (self cooling). If the ambi- SSR power dust, etc. Select a cleaning solvent from supply ent temperature exceeds 40°C (30°C), the following table. If ultrasonic cleaning 2 load current derating is necessary ac- must be used, the severity of factors such cording to the load current versus ambient as frequency, output power and cleaning Load speciŢcation: Load current 20 mA temperature curve. If adjacent devices act solvent selected may cause loose wires 3. Noise and surge protection at the in- as heat sources, the SSR should be locat- and other defects. Make sure these condi- put side ed more than 10 mm away from those de- tions are correct before use. For details, A high noise surge voltage applied to the vices. please consult us. SSR input circuit can cause malfunction Compatibility or permanent damage to the device. If Cleaning solventm: Yes such a high surge is anticipated, use C or ·: No R noise absorber in the input circuit. Chlorine- • Trichlene m R base • Chloroethlene 3 • Indusco Adueous • HollismControl voltage C SSR • Lonco Terg source Alcohol- • IPA m 4 base • Ethanol • Thinner Others· • Gasoline 10/1/2001 All Rights Reserved, © Copyright Matsushita Electric Works, Ltd. 4