GE Fanuc Embedded Systems AVC-cPCI-3003 AVC-cPCI-3000 Series Advanced Vehicle Computer As with all our vehicle computers, GE Fanuc Features The AVC-cPCI 3000 Series provides a rugged, Embedded Systems can provide a broad range of yet highly flexible COTS computing platform • COTS or modified COTS AVC rugged conduction integration services ranging from shock, vibration suited for mission applications requiring rock- cooled chassis and thermal modeling to board level integration, solid reliability such as UAVs, booster and - 3 to 14 3U cPCI slot software development, qualification and accep- ground vehicles. Utilizing a dip brazed aluminum - MIL-C-38999 connectors tance. Our team of talented and experienced alloy (AIMgSi1) and manufacturing techniques • Lightweight engineers can provide a valuable adjunct to your including Electrical Discharge Machining (EDM) - As little as 8.2 pounds (3.72 kg) existing in-house resources. and milling, AVC-cPCI-3000 Series systems are including modules strong, lightweight and EMI resistant. Ranging • Power supply Ruggedization in size from 3.43”x 9.75” x 11.97” for a 3-slot - 65 to 300 watt GE Fanuc Embedded Systems subjects every chassis, to 8.65” x 11.26” x 13.6” for a 14-slot - Single or dual system to a comprehensive battery of tests, version, the AVC-cPCI 3000 Series is well suited • CM4, CR3, or RL4 single board computers including shock, random and sine vibration, accel- for integration into tight spaces that typify • Typical interface cards eration, thermal cycles (including vacuum, flight rugged environments. External fins provide addi- - 1394A/B firewire simulation thermal vacuum, and electromagnetic tional heat sinking capability, allowing the system - 1553 PMC2, cPCI radiation. GE Fanuc Embedded Systems conducts to take full advantage of surrounding airflow. - 8-Port Ethernet hub all design, analysis, manufacturing and testing - ARINC 429-PMC2-CC in strict accordance with any applicable MIL To minimize radiative electromagnetic interac- - DIO cPCI (3U) discrete I/O and industry standards. The Standards sidebar tion with other systems, the AVCcPCI 3000 Series - Fibre Channel lists specific standards to which the AVCs are utilizes EMI gasketing on both the front and - GPS designed, built, and tested. rear panels. In addition, the use of MIL-C-38999 - High speed serial connectors serves to minimize conductive EM - Sentiris PMCvideo processor emissions and susceptibility. - ABI/ASF-PMC2-CC AVC-cPCI-3000 Series Advanced Vehicle Computers PASS Features Bulkheads & Wiring Internally, the systems consist of two compart- • Graphical Data Display ments: one contains the cPCI card slots, the other - Real-time and archive data contains the power supply, transition module, - Gauges, strip charts, aircraft displays, tables, and external I/O. For increased resistance to and annunciators the demands of rugged environment operation, • EU Conversions several models completely eliminate the use of - Binary shift and mask a backplane wiring harness, instead using a PC - Linear conversions board to route the I/O signals through the back- - Concatenation plane bulkhead to the transition module. To - Integer/floating point facilitate correct insertion of cPCI cards, all slots • Data Source Time Correlation are keyed, eliminating the possibility of backplane - Merge archive and snapshot data into a Power Supply and Wiring connector pin damage. single window • Software Function Generator in BC and RT Cooling - Ramp, square, sawtooth waves All AVCs are designed to provide effective thermal Typical voltages include +5, +3.3, +12, and -12 - On-the-fly editing of data words paths to remove heat primarily through conduc- volts. Rated from 60 to 150 watts (300 watt dual • Exporting tion. By careful selection of both components, and power supplies), the power supply is capable of - Export converted and raw data to component placement and mounting, GE Fanuc supplying 150% or more of the power needed by Microsoft Excel Embedded Systems has qualified the cPCI 3000 the cards in the system, allowing for additional - Export archive data to ASCII file series to operate in a vacuum at temperatures of cards in the future. Protected internally against up to 85 degrees C. damage of up to 50 VDC, they also have reverse Standards polarity and inrush protection, and can tolerate a EMI Control 50 ms power loss before dropout. • Design and Analysis: The control of EMI has been carefully considered - MIL-HDBK-1547A 06-JUL 1998 in the chassis design. EMI filters are provided for cPCI Backplane - MIL-HDBK-217F 28-FEB 1995 power inputs to reduce bus conducted emissions The CompactPCI backplane operates in a 3.3 volt - EEE STD 802.3-2000 and susceptibility. The power supply DC-to-DC signaling environment, and, as an option, can - IA/EIA-RS422-B 1-MAY 1994 converter is located in its own aluminum shielded be configured to operate at 5 volts. With a 32-bit - TIA/EIA-RS485-A 1-MAR 1998 box. At the unit level the closure surfaces are data width operating at 33 MHz, it also supports - CPCI 2.1 designed to reduce line-of-sight apertures to 66 MHz for future upgrades. The P1 connectors - IEEE 1394A near zero and are very effective in eliminating route the cPCI signals and power while the • Manufacturing: electronic field emissions from the system. The 132-pin P2 connector leaves 105 pins available - NCSL Z450-1 chassis has been tested to MIL-STD-461E. for user I/O. All rear I/O is routed through the - ANSI/J-STD-001C J2 connector. - PC-A-610C Acceptability of Power Supply Electronic Assemblies A system is only as good as its power supply. Inputs/Outputs • Test: Rather than “reinvent the wheel”, GE Fanuc At their core, all AVC systems are about managing - MIL-STD-810 Embedded Systems chose to use an existing complex tasks by providing a broad array of flex- - MIL-STD-461E 20-AUG 1999 COTS power supply from a leading manufacturer ible inputs, processing, and outputs. That’s why GE - MIL-STD-1540C 15-SEP 1994 of high-reliability microelectronic power conver- Fanuc Embedded Systems has, so far, created over - MIL-STD-1553B 15-JAN 1996 sion products. Several AVC power supplies can 20 distinct AVC systems, with more on the way. • Services be supplied in hermetically sealed packages - Configuration management and/or housed in a separate aluminum compart- Most systems provide DSP-based inputs and - Life cycles support ment within the AVC, significantly reducing outputs, including TTL I/O, Bi-level optically - ESS testing radiated emissions. coupled outputs, analog, lamp drivers, and much - Integration services more. Other I/O cards provide MIL-STD-1553 and/ - System and user level documentation or ARINC 429 channels, IEEE 1394 Firewire, GPS, high speed serial, Fibre Channel, timers, temper- ature sensors, and intelligent I/O support. Many other I/O options are available; consult GE Fanuc Embedded Systems for details. AVC-cPCI-3000 Series Advanced Vehicle Computers Chassis Vibration and Shock Analysis Results Single Board Computers RL4, a Single Slot PowerPC™ 750/755 3U Each member of the AVC-cPCI 3000 Series CompactPCI Embedded Computer, is designed to • Object and Icon Oriented ® features a ruggedized PowerPC - or Intel-based meet the needs of embedded application devel- - Active icon objects for quick navigation Single Board Computer (SBC) designed to with- opers. Featuring an all-in-one design with flexible - Copy data into multiple buffers using drag, stand the demands of harsh environments. All processor and memory configurations, a 32- drop, cut, and paste SBCs are conduction cooled with an operating bit PMC interface, and a wide array of onboard • Open API Connectivity temperature range from -40°C to +85°C, increased peripherals, the RL4 fits into a single slot even - Easily integrates with custom code via shock and vibration immunity using stiffener with an attached conduction cooled PMC module. DLL or DCOM bars and wedge locks, and ship with conformal Features unique to the RL4 include two DMA - Easily integrates with LabVIEW and other coating. Other common features include, onboard controllers, four timers, 32-KB non-volatile SRAM, third party applications Ethernet, flexible RS-232 and/or RS-422/485 serial RTC, temperature sensor and I O intelligent 2 • Enhanced Data Views ports, parallel ports, and watchdog timers. I/O support. - View multiple time-correlated buses in same window With processor speeds up to 500 MHz, the Product Development Support - Sync multiple archive file views PowerPC based CM4 Single is compatible with GE Fanuc Embedded Systems provides many - Data display in binary, octal, decimal, or hex proven operating systems such as VxWorks, levels of product support. For every system, we Multiple bus activity indicators Green Hills INTEGRITY, and Lynx OS. The CM4 also supply full documentation, including electrical • Archive and Monitoring features onboard Ethernet, serial ports, watchdog and mechanical drawings, wiring diagrams, user - Simultaneous archiving of four MIL-STD-1553 timers, DMA channels, and a 32-bit PMC interface. manuals for both chassis and member compo- data buses The SBC architecture facilitates the integration nents, board support packages, and appropriate - Archive by time or file size of other cPCI modules into the system to deliver driver and test software. For systems containing - Separate files for each stream reliable, cost-effective performance that you 1553 or ARINC interfaces, we also include the - Sync view of multiple streams can leverage for many applications. In addition, Integrated Avionics Library, a full suite of C func- - Bus, RT, and RT SA labeling some AVC systems can accommodate up to three tions that you can use to perform many common - Optional IRIG timecode reader for time CM4s. Even with an attached conduction cooled card functions, thus reducing your software correlation of all data PMC module, the CM4 fits into a single slot and development cycle time. Note: Some AVC models • Data Function Generator will operate in a CompactPCI system slot or contain multiple SBCs, high-speed serial, and - BC and RT data simulation including square, non-system slot. other interfaces. ramp, and sawtooth ® • Advanced Bus Error Handling Driven by an Intel Ultra Low Voltage (ULV) ® - Detects and reports multiple errors per Celeron processor, the CR3 SBC is designed for message (if present) embedded processing applications using 32- - Word/message error injection bit CompactPCI architecture. In addition to the - Allows for bus retry initialization messages common features mentioned earlier, the CR3 - Error reporting for lists that stop on error includes 128 MB of SDRAM, a PS/2 keyboard/ mouse port, DMA channels, and a carrier card ® with the option of one or two CompactFlash storage disks. AVC-cPCI-3000 Series Advanced Vehicle Computers Specifications Simplified AVC Configuration Block Diagram Typical Qualification Environment • Operating Temperature: –34° C to +85° C • Thermal Cycling: –34 ºC to 71 ºC with a minimum Ethernet I/O I/O Power one-hour dwell at each temperature extreme when 13 Pin 128 Pin 128 Pin 13 Pin the unit reaches internal thermal equilibrium. Rate of temperature change at 2 ºC /min. Connector Assembly • Shock: Along X, Y, Z axes Frequency (Hz) SRS (Gs) 100 40 ASF-PMC2-2CC HSS-PMC-CC Spare PMC or Power 300 180 1553 Board Serial I/O Board IP Board Supply 10000 180 Q 10 • Vibration: Random vibration along each of the three major axes RL4 cPCI Single DIO-cPCI-CC Spare cPCI Transition Module Board Processor Discrete I/O Board Slot Frequency (Hz) PSD (g_/Hz) 20 0.32 40 0.32 75 0.08 150 0.16 32 Bit cPCI-3U Backplane. P1–Pin Connectors for cPCI Signals and Power. 600 0.16 32 Bit cPCI-3U Backplane. P2 – 132 Pin Connectors with 105 Pins Available for User I/O. 2000 0.0144 gRMS 12.6 Duration = 180 seconds/axis • EMC: Fitted with MIL-C-38999 connectors and tested to MIL-STD-461E Ordering Information - Conducted emissions: CE102 - Conducted susceptibility: CS101, CS114, CS115, S116 AVC-cPCI 3000 3 slots RL4, HSS-PMC-CC, DIO1-cPCI3U-CC, PMC2-CC-D - Radiated emissions: RE102 - Radiated susceptibility: RS103 AVC-cPCI 3001 14 slots (3) CM4, (2) HSS-cPCI3U-CC, (2) DIO2-cPCI3U-CC, (2) DIO3-cPCI3U-CC, 1394-cPCI3U-CC, (3) 3101-BP-CC-XT, Fibre Channel, ABI-PMC2-1, (2) 8-Port Ethernet Hub, GPS, Dual Power Supply AVC-cPCI 3002 14 slots (2) CM4, (2) HSS-cPCI3U-CC, (2) DIO2-cPCI3U-CC, (2) DIO3-cPCI3U-CC, (2) 3101-BP-CC-XT, ABI-PMC2-1, (2) 8-Port Ethernet Hub, GPS, Dual Power Supply AVC-cPCI 3003 6 slots CM4, DIO4-cPCI3U-CC, ABI-PMC2-2, A429-PMC2CC-8R8T, (2) HSScPCI3UCC. Designed to support 1394 Firewire, additional CM4, and ABIPMC2-2. AVC-cPCI 3004 7 slots CM4, HSS-cPCI3U-CC, DIO2-cPCI3U-CC, DIO3-cPCI3U-CC, ABI-PMC2-1 AVC-cPCI 3005 6 slots CM4, Fibre Channel, DIO4-cPCI3U-CC, HSS-cPCI3U-CC. Designed to support 1394 Firewire, A429-PMC2CC-8R8T, ABI-PMC2-2, and additional CM4 and HSS-cPCI3U-CC. AVC-cPCI 3006 14 slots (2) CM4, DIO1-cPCI3U-CC, (2) PMCCC-4T P, 8-Port Ethernet Hub, and Dual Power Supply. Designed to support 4 additional CM4, 3 additional DIO1, and 4 additional PMCCC-4T. AVC-cPCI 3007 6 slots (3) CM4, HSS-cPCI3U-CC, ESW-cPCI 8-Port Ethernet Hub AVC-cPCI 3008 6 slots (2) CR3, 1553-3CP3-2F, 1553-3CP3-2S, with TEWS HSS PMC (third party product), (2) GE Fanuc Embedded Systems cPCI carrier, (2) Sentiris PMC Video Processor AVC-cPCI 3009 6 slots CR3, (2) 1553-3CP3-1S, GE Fanuc Embedded Systems cPCI carrier, Tsunami PMC AVC-cPCI 3010 6 slots CM4, CAN PMC, ABI-PMC2CC-2, cPCI3UCC-TLM, HSDL-cPCI3U-CC About GE Fanuc Embedded Systems GE Fanuc Embedded Systems is a leading global provider of embedded computing solutions for a wide range of industries and applications. Our comprehensive product offering includes many types of I/O, single board computers, high performance signal processors, fully integrated, rugged systems including flat panel displays, plus high speed networking and communications products. The company is head- quartered in the U.S. and has design, manufacturing and support offices throughout the world. Whether you’re looking for one of our standard products or a fully custom solution, GE Fanuc Embedded Systems has the breadth, experience and 24/7 support to deliver what you need. For more information, visit www.gefanucembedded.com. GE Fanuc Embedded Systems Additional Resources Information Centers For more information, please visit the GE Fanuc Americas: Embedded Systems web site at: 1 800 322 3616 or 1 256 880 0444 www.gefanucembedded.com Asia Pacific: 86 10 6561 1561 Europe, Middle East and Africa: +49 821 5034-0 ©2007 GE Fanuc Embedded Systems. All rights reserved. All other brands or names are property of their respective holders. Specifications are subject to change without notice. 03.07 GFA-801