SAG582140000 System Application Guide Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home LPS INTRODUCTION LPS is Emerson Network Power's next generation power platform. Its high-degree of integration and revolutionary design pack unparalleled capacity and features into a small footprint. Key features and benefits include: • A patented internal bus work that improves AC and DC cable routing options. • A modular distribution design that includes built-in monitoring for both fuses and breakers. • An integrated DC bus that eliminates costly overhead busses and eases plant expansion. 1 • An integrated LMS design that simplifies monitoring of external equipment. • A controller with a backplane that accepts plug-in MCA alarm cards, MCA I/O cards, and LMS I/O cards. LPS48E1 OVERVIEW LPS48E1 is a –48VDC digital power plant that operates with 200 Amp Power Conversion Units (PCUs). Two input options are currently available: 480VAC and 208/240VAC. Each bay provides power conversion and distribution – up to ten PCUs (2000A total) along with 2400A of distribution. Larger plants up to 10,000A are created by adding secondary bays. The heart of this system is the LPS200E50 (480VAC) or LPS200D50 (208/240VAC) PCU. A true three-phase three-wire rectifier, the unit operates at 0.998 power factor and with less than 5% THD. It can deliver 110% of rated current up to 40°C, and a reduced amount up to 80°C by virtue of its thermal current limit feature. Designed for positive ground applications, the normal output voltage ranges from 47 to 58 volts, with a test voltage adjustable down to 45 volts. AC service is wired individually to each PCU. A horizontal terminal strip is located on the left top of the bay. An optional Power Distribution Service Cabinet (PDSC) bolted to the left side of the bay facilitates wiring in one or two AC branch circuit applications. Distribution is divided into two rows, top and bottom. Each row has a flexible design that accommodates breakers and fuses, up to a 1200 amps maximum. There can be up to 24 (3-100A) breakers/fuses or up to 12 (100-800A) devices, or a combination. Elements of 100A and greater include a shunt for monitoring by the meter, control and alarm (MCA) panel. The MCA provides a multi-line vacuum fluorescent display. It also consists of a removable CPU, alarm cards, and optional input/output (I/O) cards. These are located in a shelf below the distribution. The shelf is dual-purpose and also accepts an LMS CPU for modem and Ethernet access, plus LMS I/O cards for other monitoring points. As a system, the MCA controls the steady state output voltage to within 0.05% of any setting, from no load to full load. The MCA also uses a patented algorithm to balance the PCU output currents to within 1% of their rated current. 1 LMS is Emerson Network Power’s newest monitor featuring a distributed I/O architecture, an Ethernet port, and Web pages. Page 1 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home Family: LPS Spec. No.: 582140000 Model: LPS48E1 Output Voltage: -48 Volts DC Output Capacity: per System (five Power/Distribution Bays): 10,000 Amperes, maximum per Power/Distribution Bay 2400 Amperes, maximum per Distribution Row (two Distribution Rows per Power/Distribution Bay): 1200 Amperes per PCU: 200A / -48V Agency Approval: Listed UL 1801, NEBS Framework Type: Seismic Rated (Zone 4) Box Framework (Seismic rated through design verification and analysis only. Test results pending.) Mounting Width: 24 Inches, plus 10 inches if PDSC used Mounting Depth: 30 Inches Mounting Height: 84 Inches Access: Single Bay Plants: Front Access for Installation, Maintenance, and Operation. Multi-Bay Plants: Front and Rear Access for Installation and Maintenance, Front for Operation. Secondary Bay(s) Available: Nine Control: Microprocessor Color: Silver (Lorain Spec. M500-142) Options: 480VAC Input Option, 208/240VAC Input Option, Primary Bay (cannot be used with bolt-on PDSC [AC Input 'Power Distribution Service Cabinet']), Primary Bay (must be used with bolt-on PDSC [AC Input 'Power Distribution Service Cabinet']), Secondary Bay (cannot be used with bolt-on PDSC [AC Input 'Power Distribution Service Cabinet']), Secondary Bay (must be used with bolt-on PDSC [AC Input 'Power Distribution Service Cabinet']), 480VAC Input PCU, 208/240VAC Input PCU, 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') (22kA interrupting capacity), 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') (65kA interrupting capacity), 208/240VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') (65kA interrupting capacity), Surge Suppression Option for 480VAC Input PDSC, Surge Suppression Option for 208/240VAC Input PDSC, Optional LMS Monitor (Refer to SAG586505000 for additional LMS options.), MCA Customer Alarm Relay Card, MCA Analog Input/Output and Binary Input Circuit Card, MCA Binary Input Circuit Card Page 2 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Hom Home e Accessories: Distribution Devices, Internal Ground Busbar Assembly, External Top-Mount Battery Input Busbar Assembly, Busbar Shield Kit, External Top-Mount Ground (Load Return) Busbar Assemblies, Load Return Lug Extension Busbar Assembly, Battery Charge Temperature Compensation Probe, Replacement MCA Network Cable, Replacement LMS Network Cable, Replacement Circuit Cards, Environment: 0°C to +40°C (+32°F to +104°F) Page 3 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home 582140000 List A: 480VAC Plant Primary Input Power/Distribution Bay List B: 208/240VAC Plant Input List 30: Optional Distribution Row 480 VAC (see Distribution Input Bolt-On Devices in PDSC ACCESSORY (22kAIC) INFORMATION Section for List 31: Optional distribution 480 VAC options) Input Bolt-On PDSC (65kAIC) Distribution Row (see Distribution List 32: Optional Devices in 208/240 VAC ACCESSORY Input Bolt-On INFORMATION PDSC Section for (65kAIC) distribution options) List 35: Surge Suppression Option (see Monitor/Control (480 VAC Diagram) Input PDSC) List 36: Surge Suppression Option (208/240 VAC Input PDSC) List 20: PCU (480VAC Input) List 1: Primary List 21: PCU Power/Distribution (208/240VAC Bay (e/w Individual Input) PCU Feed AC Input Termination Panel) List 2: Primary Power/Distribution Bay (for use with optional bolt-on PDSC) Page 4 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 582140000 Secondary List A: 480VAC Plant Power/Distribution Input Bay List B: 208/240VAC Plant Input List 30: Optional 480 VAC Distribution Row Input Bolt-On (see Distribution PDSC Devices in (22kAIC) ACCESSORY INFORMATION List 31: Optional Section for 480 VAC distribution Input Bolt-On options) PDSC (65kAIC) Distribution Row List 32: Optional (see Distribution 208/240 VAC Devices in Input Bolt-On ACCESSORY PDSC INFORMATION (65kAIC) Section for distribution List 35: Surge options) Suppression Option (480 VAC (see Monitor/Control Input PDSC) Diagram) List 36: Surge Suppression Option (208/240 VAC Input PDSC) List 20: PCU (480VAC Input) List 21: PCU (208/240VAC List 11: Secondary Input) Power/Distribution Bay (e/w Individual PCU Feed AC Input Termination Panel) List 12: Secondary Power/Distribution Bay (for use with optional bolt-on PDSC) Page 5 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home 582140000 Monitor/Control Diagram P/O List 1 and 2: MCA Circuit Card (Primary Bay) P/O List 11 and 12: ROUTER Circuit Card (Secondary Bay) Available MCA Input/Output (I/O) List 50: Optional LMS Monitor Circuit Cards List 70: MCA Customer Alarm Refer to SAG586505000 Relay Circuit Card (Six [6] for additional LMS options. Form-C Contacts) List 71: MCA Analog Input/Output and Binary Input Circuit Card List 72: MCA Binary Input Circuit Card See ACCESSORY INFORMATION Section for… Internal Ground Busbar Assembly External Top-Mount Battery Input Busbar Assembly SEE ALSO Busbar Shield Kit System Overview Table of Contents External Top-Mount Ground (Load List Information Return) Busbar Assemblies Accessory Information List of Parts Load Return Lug Extension Busbar Specifications Assembly Physical Size Information Related Documentation Battery Charge Temperature Compensation Probe Page 6 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 TABLE OF CONTENTS System List Accessory List of Physical Size Related Picture Specifications Overview Information Information Parts Information Documentation LPS INTRODUCTION ................................................................................................................................................1 LPS48E1 OVERVIEW................................................................................................................................................1 582140000 Primary Power/Distribution Bay .....................................................................................................4 582140000 Secondary Power/Distribution Bay ................................................................................................5 582140000 Monitor/Control Diagram.................................................................................................................6 TABLE OF CONTENTS.............................................................................................................................................7 LIST INFORMATION..................................................................................................................................................9 List Structure .......................................................................................................................................................9 Power System List Options..............................................................................................................................9 Distribution Options........................................................................................................................................10 See also the following located in this document ............................................................................................11 List Descriptions ...............................................................................................................................................12 List A: 480VAC Plant Input Voltage ..............................................................................................................12 List B: 208/240VAC Plant Input Voltage .......................................................................................................12 List 1: Primary Power/Distribution Bay (Common Equipment) .....................................................................12 List 2: Primary Power/Distribution Bay (Common Equipment) .....................................................................13 List 11: Secondary Power/Distribution Bay (Common Equipment) ..............................................................14 List 12: Secondary Power/Distribution Bay (Common Equipment) ..............................................................15 List 20: PCU (480VAC Input) ........................................................................................................................16 List 21: PCU (208/240VAC Input) .................................................................................................................16 List 30: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') ................16 List 31: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') ................17 List 32: Optional 208/240VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') .........17 List 35: Surge Suppression for 480VAC Input PDSC ...................................................................................17 List 36: Surge Suppression for 208/240VAC Input PDSC ............................................................................18 List 50: Optional LMS Monitor.......................................................................................................................18 List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card..............................................................19 List 71: MCA I/O Circuit Card P/N 524550....................................................................................................19 List 72: MCA I/O Circuit Card P/N 524551....................................................................................................19 ACCESSORY INFORMATION ................................................................................................................................21 Distribution Devices..........................................................................................................................................21 218 Circuit Breaker Assemblies.....................................................................................................................23 TPL Fuses and Fuseholder Assemblies ........................................................................................................25 Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly............................................................................................27 TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly............................................................................................29 Replacement Alarm, Reference, and Control Fuses .....................................................................................32 Optional Internal Ground Busbars ..................................................................................................................32 Optional External Top-Mount Horizontal Battery Input Busbar Assembly .................................................34 Optional Busbar Shield Kit...............................................................................................................................34 Optional External Top-Mount Ground (Load Return) Busbar Assemblies..................................................34 Optional Load Return Lug Extension Busbar Assembly ..............................................................................35 Recommended Wire Sizes, Branch Circuit Protection, and Lugs................................................................43 Distribution (Load) Wire Sizes and Lugs........................................................................................................43 Page 7 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Battery Wire Sizes and Lugs..........................................................................................................................47 Bay Frame Grounding Wire Sizes and Lugs..................................................................................................49 AC Input (Individual PCU Feeds) Wire Sizes, Branch Circuit Protection, and Lugs......................................50 AC Input (Dual PCU Feeds) Wire Sizes, Branch Circuit Protection, and Lugs..............................................52 AC Input (Single PCU Feed) Wire Sizes, Branch Circuit Protection, and Lugs.............................................54 External Alarm, Reference, and Control Wire Sizes......................................................................................56 Optional Battery Charge Temperature Compensation Probe for Digital Compensation...........................57 Replacement/Additional MCA Network Cable................................................................................................58 Replacement/Additional LMS Network Cable.................................................................................................58 Replacement Circuit Cards ..............................................................................................................................58 LIST OF PARTS.......................................................................................................................................................59 SPECIFICATIONS....................................................................................................................................................63 1. System ...........................................................................................................................................................63 1.1 Environmental Ratings .............................................................................................................................63 1.2 Compliance Information ...........................................................................................................................64 1.3 Local Controls and Indicators...................................................................................................................64 2. DC Distribution..............................................................................................................................................64 2.1 Ratings .....................................................................................................................................................64 2.2 Local Controls and Indicators...................................................................................................................64 3. PCU.................................................................................................................................................................65 3.1 Output Ratings .........................................................................................................................................65 3.2 Input Ratings (480VAC – List 20).............................................................................................................66 3.3 Input Ratings (208/240VAC – List 21)......................................................................................................68 3.4 Standard Features....................................................................................................................................71 4. MCA................................................................................................................................................................75 4.1 Standard Features....................................................................................................................................75 5. Optional LMS Monitoring System ...............................................................................................................85 PHYSICAL SIZE INFORMATION............................................................................................................................86 Primary and Secondary Bays Floor Hole Drilling Pattern Dimensions .......................................................86 Overall Dimensions - Primary and Secondary Power/Distribution Bays ....................................................87 Overall Dimensions – Optional PDSC (AC Input 'Power Distribution Service Cabinet') ...........................88 Overall Dimensions – Optional Battery Charge Digital Temperature Compensation Probes P/N 107021 (25 feet) and P/N 106824 (100 feet).......................................................89 RELATED DOCUMENTATION................................................................................................................................90 APPENDIX (A RECORD OF CHANGES MADE TO THIS DOCUMENT)...............................................................91 Page 8 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home LIST INFORMATION List Structure When viewing electronically, click on the List # to jump to the detailed description page. Power System List Options List Part Number Description # A 5821400000A Specifies 480VAC Plant Input. B 5821400000B Specifies 208/240VAC Plant Input. Common Equipment for one (1) 2000 Ampere Primary Power/Distribution Bay 1 58214000001 Mounted in a 7'0"H x 24"W x 30"D Box Framework. E/W Individual PCU Feed AC Input Termination Panel. Common Equipment for one (1) 2000 Ampere Primary Power/Distribution Bay 2 58214000002 Mounted in a 7'0"H x 24"W x 30"D Box Framework. For use with bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30, List 31, or List 32). Common Equipment for one (1) 2000 Ampere Secondary Power/Distribution Bay 11 58214000011 Mounted in a 7'0"H x 24"W x 30"D Box Framework. E/W Individual PCU Feed AC Input Termination Panel. Common Equipment for one (1) 2000 Ampere Secondary Power/Distribution Bay 12 58214000012 Mounted in a 7'0"H x 24"W x 30"D Box Framework. For use with bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30, List 31, or List 32). 20 58214000020 200 Ampere / -48 Volt Power Conversion Unit (PCU) (480VAC Input). 21 58214000021 200 Ampere / -48 Volt Power Conversion Unit (PCU) (208/240VAC Input). Optional Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet'). 30 58214000030 (480VAC Input) (22kA interrupting capacity). For use with List 2 and List 12. Optional Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet'). 31 58214000031 (480VAC Input) (65kA interrupting capacity). For use with List 2 and List 12. Optional Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet'). 32 58214000032 (208/240VAC Input) (65kA interrupting capacity). For use with List 2 and List 12. Surge Suppression (480VAC Input PDSC). 35 58214000035 For use with List 30 and List 31. Surge Suppression (208/240VAC Input PDSC). 36 58214000036 For use with List 32. 50 58214000050 Optional LMS Monitor 70 58214000070 Optional MCA Customer Alarm Relay Circuit Card (6 Form-C Contacts) 71 58214000071 Optional MCA Analog Input/Output and Binary Input Circuit Card 72 58214000072 Optional MCA Binary Input Circuit Card Order by Part Number -- (see Accessory Battery Charge Temperature Compensation Probe Information Section) Page 9 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home List Part Number Description # Order by Part Number -- (see Accessory Replacement/Additional MCA Network Cables Information Section) Order by Part Number -- (see Accessory Replacement/Additional LMS Network Cables Information Section) Distribution Options List Part Number Description # Order by Part Number -- 218 Circuit Breaker Assemblies (see Accessory Information Section) Order by Part Number -- TPL Fuses and Fuseholder Assemblies (see Accessory Information Section) Order by Part Number Bullet-Nose Type Circuit Breakers and Bullet-Nose Type Circuit -- (see Accessory Breaker/Fuseholder Mounting Assemblies Information Section) Order by Part Number TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit -- (see Accessory Breaker/Fuseholder Mounting Assemblies Information Section) Order by Part Number -- Internal Ground Busbar Assembly (see Accessory Information Section) Order by Part Number -- External Top-Mount Battery Input Busbar Assembly (see Accessory Information Section) Order by Part Number -- Busbar Shield Kit (see Accessory Information Section) Order by Part Number -- External Top-Mount Ground (Load Return) Busbar Assemblies (see Accessory Information Section) Page 10 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home List Part Number Description # Order by Part Number -- Load Return Lug Extension Busbar Assembly (see Accessory Information Section) See also the following located in this document • System Overview • Table of Contents • Accessory Information • List of Parts • Specifications • Physical Size Information • Related Documentation Page 11 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home List Descriptions List A: 480VAC Plant Input Voltage Features ♦ Specifies 480VAC Plant Input Voltage. List B: 208/240VAC Plant Input Voltage Features ♦ Specifies 208/240VAC Plant Input Voltage. List 1: Primary Power/Distribution Bay (Common Equipment) List of Parts Features ♦ Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24"W x 30"D box framework. ♦ Provides ten (10) PCU mounting positions. ♦ Provides an AC input termination panel that accepts ten (10) AC input branch circuits, one (1) per PCU mounting position. ♦ Provides forty-eight (48) distribution device mounting positions. ♦ Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation. ♦ Provides the MCA Assembly and Local MCA Control Panel. ♦ Provides mounting for optional LMS Main CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided. ♦ Expandable either left or right. Restrictions Only one (1) Primary Bay per power system required. Ordering Notes 1) Specify List A (480VAC Input) or List B (208/240VAC Input). 2) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input). 3) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY INFORMATION section. 4) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71 and List 72. 5) Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY INFORMATION section. 6) Order optional LMS Monitor and LMS options as required per List 50. 7) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. Page 12 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 8) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 9) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC Input (Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 10) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 11) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY INFORMATION. List of Parts List 2: Primary Power/Distribution Bay (Common Equipment) Features ♦ Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24"W x 30"D Box Framework. ♦ Provides ten (10) PCU mounting positions. ♦ Provides forty-eight (48) distribution device mounting positions. ♦ Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation. ♦ Provides the MCA Assembly and Local MCA Control Panel. ♦ Provides mounting for optional LMS Main CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. Two (2) MCA customer alarm relay circuit cards provided. ♦ Expandable either left or right. Restrictions Only one (1) Primary Bay per power system required. Requires List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208/240VAC Input) Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet'). Ordering Notes 1) Specify List A (480VAC Input) or List B (208/240VAC Input). 2) Order Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') per List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208/240VAC Input). 3) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input). 4) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY INFORMATION section. 5) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71 and List 72. 6) Order a Battery Charge Temperature Compensation Probe as required per Battery Charge Temperature Compensation Probe for Digital Compensation in the ACCESSORY INFORMATION section. 7) Order optional LMS Monitor and LMS options as required per List 50. Page 13 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home 8) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 9) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 10) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC Input (Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 11) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 12) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY INFORMATION. List 11: Secondary Power/Distribution Bay (Common Equipment) List of Parts Features ♦ Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24"W x 30"D Box Framework. ♦ Provides ten (10) PCU mounting positions. ♦ Provides an AC input termination panel that accepts ten (10) AC input branch circuits, one (1) per PCU mounting position. ♦ Provides forty-eight (48) distribution device mounting positions. ♦ Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation. ♦ Provides the Router Assembly. ♦ Provides mounting for optional LMS Expansion CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. ♦ MCA and LMS Network bay interconnect cables provided (Qty. 1 P/N 514642, Qty. 1 P/N 514639). Ordering Notes 1) Specify List A (480VAC Input) or List B (208/240VAC Input). 2) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input). 3) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY INFORMATION section. 4) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71 and List 72. 5) Order optional LMS Expansion CPU circuit card as required per List 50. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. 6) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 7) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY INFORMATION section. Page 14 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 8) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC Input (Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 9) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 10) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY INFORMATION. 11) If Secondary Bays are placed on both sides of the Primary Bay, a different length MCA Network cable is required that connects a Secondary Bay on one side with a Secondary Bay on the other side. Order per Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 5876) for bay line-up and MCA Network cabling requirements. 12) Side cover panels are provided with Primary Bays. These cover panels are used with Secondary Bays when bays are placed next to each other. In installations where a Secondary Bay is placed by itself, order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484. List 12: Secondary Power/Distribution Bay (Common Equipment) List of Parts Features ♦ Provides common equipment for one (1) “power and distribution” bay rated for up to 2400 amperes. ♦ Mounted in a 7'0"H x 24"W x 30"D Box Framework. ♦ Provides ten (10) PCU mounting positions. ♦ Provides forty-eight (48) distribution device mounting positions. ♦ Provides two (2) rows of distribution. Each row contains an MCA monitoring circuit card; which can be set for no group designation, Group A designation, or Group B designation. ♦ Provides the Router Assembly. ♦ Provides mounting for optional LMS Expansion CPU circuit card. ♦ Provides a seven-slot card cage for mounting MCA customer alarm relay circuit cards, MCA I/O circuit cards, and/or optional LMS I/O circuit cards. ♦ MCA and LMS Network bay interconnect cables provided (Qty. 1 P/N 514643, Qty. 1 P/N 509900). Restrictions Requires List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208/240VAC Input) Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet'). Ordering Notes 1) Specify List A (480VAC Input) or List B (208/240VAC Input). 2) Order Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') per List 30 (480VAC Input), List 31 (480VAC Input), or List 32 (208/240VAC Input). 3) Order PCUs as required per List 20 (480VAC Input) or List 21 (208/240VAC Input). 4) Order distribution fuse and/or circuit breaker devices as required per Distribution Devices in the ACCESSORY INFORMATION section. 5) Order additional MCA customer alarm relay circuit card(s) as required per List 70, and optional MCA I/O circuit cards per List 71 and List 72. Page 15 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Hom Home e 6) Order optional LMS Expansion CPU circuit card as required per List 50. Also order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. 7) Order load distribution lugs as required per Distribution (Load) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 8) Order battery (input) lugs as required per Battery Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 9) Order AC input lugs as required per AC Input (Individual PCU Feeds) Wire Sizes and Lugs, AC Input (Dual PCU Feeds) Wire Sizes and Lugs, or AC Input (Single PCU Feed) Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 10) Order bay grounding lugs as required per Bay Frame Grounding Wire Sizes and Lugs in the ACCESSORY INFORMATION section. 11) Order internal ground busbar assembly, external top-mount battery input busbar assembly, busbar shield kit, external top-mount ground (load return) busbar assembly, and/or load return lug extension busbar assembly as required per the appropriate sections located under ACCESSORY INFORMATION. 12) If Secondary Bays are placed on both sides of the Primary Bay, a different length MCA Network cable is required that connects a Secondary Bay on one side with a Secondary Bay on the other side. Order per Replacement/Additional MCA Network Cables. Refer to the Installation Instructions (Section 5876) for bay line-up and MCA Network cabling requirements. 13) Side cover panels are provided with Primary Bays. These cover panels are used with Secondary Bays when bays are placed next to each other. In installations where a Secondary Bay is placed by itself, order (1) of each of the following side cover panels per exposed side: P/N 514482 and P/N 514484. List 20: PCU (480VAC Input) List of Parts Features ♦ Consists of one (1) Model LPS200E50 PCU, Spec. No. 486532600. Ordering Notes 1) Each Power/Distribution Bay holds up to ten PCUs. List 21: PCU (208/240VAC Input) List of Parts Features ♦ Consists of one (1) Model LPS200D50 PCU, Spec. No. 486534000. Ordering Notes 1) Each Power/Distribution Bay holds up to ten PCUs. List 30: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') Features List of Parts ♦ Provides an AC Input Service Cabinet pre-wired to the PCU mounting positions. ♦ Provides a 30 ampere AC Input Circuit Breaker rated for 22kA interrupting capacity for each PCU position. Circuit breakers are pad-lockable. ♦ Provides terminations for one or two AC input branch circuits. Page 16 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Ordering Notes 1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered. 2) Order a List 35 if additional surge suppression is required. List 31: Optional 480VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') Features List of Parts ♦ Provides an AC Input Service Cabinet pre-wired to the PCU mounting positions. ♦ Provides a 30 ampere AC Input Circuit Breaker rated for 65kA interrupting capacity for each PCU position. Circuit breakers are pad-lockable. ♦ Provides terminations for one or two AC input branch circuits. Ordering Notes 1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered. 2) Order a List 35 if additional surge suppression is required. List 32: Optional 208/240VAC Input Bolt-On PDSC (AC Input 'Power Distribution Service Cabinet') Features List of Parts ♦ Provides an AC Input Service Cabinet pre-wired to the PCU mounting positions. ♦ Provides a 60 ampere AC Input Circuit Breaker rated for 65kA interrupting capacity for each PCU position. Circuit breakers are pad-lockable. ♦ Provides terminations for one or two AC input branch circuits. Ordering Notes 1) Order one (1) List 30, List 31, or List 32 as required for each List 2 or List 12 ordered. 2) Order a List 36 if additional surge suppression is required. List 35: Surge Suppression for 480VAC Input PDSC List of Parts Features ♦ Provides two (2) surge suppression assemblies for the PDSC. One wired to PCU AC input circuit breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10. ♦ 100kA interrupting capacity. ♦ Overcurrent fusing and thermal protection. Restrictions For use with List 30 or List 31 manufactured after 12/01/04 only. See Surge Protection in the SPECIFICATION section for additional ratings. Ordering Notes 1) Order if additional surge suppression is required. 2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression assembly for remote monitoring. Connect the wire harness to the first two binary inputs on an MCA I/O circuit card (separately ordered – See List 71 and 72). The MCA then provides alarm display messages Page 17 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home and an audible alarm when a surge suppression assembly activates. Order a List 71 or List 72 MCA I/O Circuit Card as required to provide MCA binary inputs for the surge suppression alarms. 3) Note that two (2) MCA customer alarm relay circuit cards are provided with the primary bay. If remote surge suppression alarm relay contacts are required and you expect to use the alarm relays on the factory provided cards for other uses, order a List 70 MCA relay circuit card as required. List 36: Surge Suppression for 208/240VAC Input PDSC List of Parts Features ♦ Provides two (2) surge suppression assemblies for the PDSC. One wired to PCU AC input circuit breakers CB1, CB3, CB5, CB7, and CB9. The other to CB2, CB4, CB6, CB8, and CB10. ♦ 100kA interrupting capacity. ♦ Overcurrent fusing and thermal protection. Restrictions For use with List 32 only. See Surge Protection in the SPECIFICATION section for additional ratings. Ordering Notes 1) Order if additional surge suppression is required. 2) A wire harness is factory connected to Form-C relay contacts located on each surge suppression assembly for remote monitoring. Connect the wire harness to the first two binary inputs on an MCA I/O circuit card (separately ordered – See List 71 and 72). The MCA then provides alarm display messages and an audible alarm when a surge suppression assembly activates. Order a List 71 or List 72 MCA I/O Circuit Card as required to provide MCA binary inputs for the surge suppression alarms. 3) Note that two (2) MCA customer alarm relay circuit cards are provided with the primary bay. If remote surge suppression alarm relay contacts are required and you expect to use the alarm relays on the factory provided cards for other uses, order a List 70 MCA relay circuit card as required. List 50: Optional LMS Monitor List of Parts Features ♦ Provides the LMS Monitoring System. ♦ Refer to the "Specifications" section of this document for further information. Restrictions LMS Monitoring System Main CPU card mounted in the Primary Bay only. LMS Monitoring System Expansion CPU cards mounted in Secondary Bays (required only if LMS I/O circuit cards are to be installed in the same bay). Ordering Notes 1) Order the optional LMS Monitor if increased monitoring capabilities are required. Order the LMS Main CPU circuit card for the Primary Bay. Order the LMS Expansion CPU circuit card for Secondary Bays that are to be equipped with LMS I/O circuit cards. 2) Order additional LMS Network cables as required per Replacement/Additional LMS Network Cables. Note that LMS Network cables are factory provided with Lists 11 and 12. Page 18 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 3) This List option only provides the LMS CPU circuit cards for the bays, additional LMS options must be ordered separately per SAG586505000. List 70: Additional MCA Six (6) Output Form-C Relay Circuit Card List of Parts Features ♦ Provides six relays each with one set of Form-C relay contacts. ♦ These relays are used for alarm applications and can be programmed by the user. ♦ Refer to the "Specifications" section of this document for further information. ♦ Plugs into any slot in 7-position card cage in Primary and Secondary Bays. ♦ User maps relay closure to any or multiple programmable alarm functions. Restrictions Relay contacts rated for 2A at 30 volts DC. The system may contain up to 16 MCA Relay circuit cards. Ordering Notes 1) Order one (1) List 70 relay circuit card for every six (6) customer relay contacts to be provided by the MCA. List 71: MCA I/O Circuit Card P/N 524550 List of Parts Features ♦ Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs. ♦ Refer to the "Specifications" section of this document for further information. ♦ Plugs into any slot in 7-position card cage in Primary and Secondary Bays. Restrictions Analog input and output rating = 0-50mv DC. Binary input rating = dry contact. Analog inputs should be protected by a 49.9 ohm resistor. Recommended to use current limiting resistors to protect binary input wiring. Ordering Notes 1) Order optional MCA I/O circuit cards as required. List 72: MCA I/O Circuit Card P/N 524551 List of Parts Features ♦ Provides 4 binary inputs. ♦ Refer to the "Specifications" section of this document for further information. ♦ Plugs into any slot in 7-position card cage in Primary and Secondary Bays. Restrictions Binary input rating = dry contact. Page 19 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home Recommended to use current limiting resistors to protect binary input wiring. Ordering Notes 1) Order optional MCA I/O circuit cards as required. Page 20 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home ACCESSORY INFORMATION Distribution Devices Each bay has two (2) distribution rows. Each distribution row has twenty-four (24) fuse/circuit breaker device mounting positions. Note that the various fuse/circuit breaker devices require different number of mounting positions, as detailed in the following sections. Note also that each distribution row is divided into half, and each half MUST be populated with distribution devices from left-to-right, without skipping any distribution device mounting positions within each half. The load side of each fuse/circuit breaker mounting position is bused up to the top of the bay. Each fuse/circuit breaker device is supplied with a load lug adapter plate that mounts to the appropriate load side busbars at the top of the bay (except bullet nose-type devices which use the existing busbars provided at the top of the bay and do not require a lug adapter plate). Load return leads are terminated either inside the bay if equipped with the optional internal ground busbar, or outside the bay if equipped with the optional external ground busbar mounted on top of the bay (see internal and external ground busbar accessory options). Load Lug and/or Load Lug Adapter Plate Mounting Location Row #1 Distribution Device Mounting Location Row #2 Distribution Device Mounting Location Note: Each half of each row MUST be populated Left Half Right Half with distribution devices from left-to-right, Distr. Row Distr. Row without skipping any distribution device mounting #1 and #2 #1 and #2 positions within each half. 0.765" 0.625" 1/4-20 Studs and Hardware Load Lug and/or Load Lug Adapter Plate Mounting Location Dimensions (for load return lug requirements, refer to the internal and external ground bar accessory options) Page 21 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home Load Lug and/or to Distribution: to Distribution: Load Lug Adapter Plate Row #2 Row #2 Mounting Location Position #12 Position #24 to Distribution: to Distribution: Row #2 Row #2 Position #1 Position #13 to Distribution: to Distribution: Row #1 Row #1 Position #12 Position #24 to Distribution: to Distribution: Row #1 Row #1 Position #1 Position #13 Row #1 Distribution Device Mounting Location Load Lug Adapter Plate P/N 513700, Kit P/N 520891* Row #2 Distribution Device Mounting Location Load Lug Adapter Plate P/N 513701, Kit P/N 520892* Load Lug Adapter Plate P/N 513702, Kit P/N 520893* Load Lug Adapter * Includes Load Lug Adapter Plate, Plate P/N 514765, Kit P/N 520894* plus 1/4" and 3/8" Mtg. Hardware. Page 22 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 218 Circuit Breaker Assemblies Features ♦ Each circuit breaker assembly is equipped with a shunt for MCA load current measurements. ♦ Bolts into bay's distribution device mounting positions. ♦ Respective load lug adapter plate provided with each circuit breaker assembly. Load lug adapter plate provides 3/8" clearance holes on 1" centers for installation of customer provided two-hole lugs. For load return lug requirements, refer to the internal and external ground busbar accessory options. Restrictions Load should not exceed 80% of device rating. Refer to Table 1 for required distribution row mounting positions. Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-to- right, without skipping any distribution device mounting positions within each half. Maximum size of wire to be connected to a single lug position is 750 kcmil. Maximum lug width, 1.937 inches. Ordering Notes 1) Order circuit breaker assemblies per Table 1. 2) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs". Required Part Number for wire size and Number Distribution Ampere lug selection, Electrical/ 1 Row of Electrical Trip 2 Rating refer to the Mechanical Trip Mounting Poles (White Handle) following table (Black Handle) Positions 100 2 1 513766 513767 125 2 1 513768 513769 150 2 1 513770 513771 175 2 1 513772 513773 200 2 1 513774 513775 225 2 1 513776 513777 250 2 1 513778 513779 Table 7 300 4 2 513780 513781 350 4 2 513782 513783 400 4 2 513784 513785 450 6 3 513786 513787 500 6 3 513788 513789 600 6 3 513790 513791 800 8 4 513792 513793 Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition. Table 1 218 Circuit Breaker Assemblies Page 23 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home 2.000" 1.000" 1.000" 3/8" Clearance Holes 3/8" Clearance Holes Lug Adapter P/N 513702, Lug Adapter P/N 513700, Kit P/N 520893* Kit P/N 520891* Load Lug Adapter Plate Load Lug Adapter Plate for 3-Pole Devices for 1-Pole Devices (for load return lug requirements, (for load return lug requirements, refer to the internal and external refer to the internal and external ground bar accessory options) ground bar accessory options) 3-Pole 218 Circuit 1-Pole 218 Circuit Breaker Assemblies Breakers Assemblies 2.000" 1.000" 1.000" 3/8" Clearance Holes 3/8" Clearance Holes Lug Adapter P/N 514765, Lug Adapter P/N 513701, Kit P/N 520894* Kit P/N 520892* Load Lug Adapter Plate Load Lug Adapter Plate for 4-Pole Devices for 2-Pole Devices (for load return lug requirements, (for load return lug requirements, refer to the internal and external refer to the internal and external ground bar accessory options) ground bar accessory options) 4-Pole 218 Circuit 2-Pole 218 Circuit Breaker Assemblies Breaker Assemblies * Includes Load Lug Adapter Plate, plus 1/4" and 3/8" Mtg. Hardware. Page 24 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home TPL Fuses and Fuseholder Assemblies Features ♦ Each fuseholder assembly is equipped with a shunt for MCA load current measurements. ♦ Bolts into bay's distribution device mounting positions. ♦ Respective load lug adapter plate provided with each fuseholder assembly. Load lug adapter plate provides 3/8" clearance holes on 1" centers for installation of customer provided two-hole lugs. For load return lug requirements, refer to the internal and external ground busbar accessory options. Restrictions Load should not exceed 80% of device rating. Refer to Table 2 for required distribution row mounting positions. Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-to- right, without skipping any distribution device mounting positions within each half. Maximum size of wire to be connected to a single lug position is 750 kcmil. Maximum lug width, 1.937 inches. Ordering Notes 1) Order fuses per Table 2. 2) Order the appropriate fuseholder assembly for each fuse ordered per Table 2. 3) For each fuse ordered, also order one (1) P/N 248610301 alarm fuse, and one (1) P/N 248898700 safety fuse cover. 4) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs". Part Number for wire size and Required Ampere lug selection, Distribution Row Fuseholder Rating refer to the Fuse Mounting Positions Assembly following table 70 4 248251500 514403 80 4 248252000 514403 100 4 248252600 514403 150 4 248253300 514403 200 4 248254000 514403 225 4 248254500 514403 Table 7 250 4 248255000 514403 300 4 248255700 514403 400 4 248257000 514403 500 4 248258000 514403 600 4 248259000 514403 800 6 102901 514404 18/100A GMT Alarm Fuse P/N 248610301 Safety Fuse Cover P/N 248898700 Table 2 TPL Fuses and Fuseholder Assemblies Page 25 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home 1.000" 3/8" Clearance Holes Lug Adapter P/N 513701, Kit P/N 520892* Load Lug Adapter Plate (for load return lug requirements, refer to the internal and external ground bar accessory options) * Includes Load Lug Adapter Plate, plus 1/4" and 3/8" Mtg. Hardware. TPL Fuse 18/100A GMT Fuseholder Assembly Alarm Fuse and Safety P/N 514403 Fuse Cover 2.000" 1.000" 3/8" Clearance Holes Lug Adapter P/N 513702, Kit P/N 520893* Load Lug Adapter Plate (for load return lug requirements, refer to the internal and external ground bar accessory options) * Includes Load Lug Adapter Plate, plus 1/4" and 3/8" Mtg. Hardware. TPL Fuse 18/100A GMT Fuseholder Assembly Alarm Fuse P/N 514404 and Safety Fuse Cover Page 26 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Features ♦ Each bullet nose-type circuit breaker/fuseholder mounting assembly can mount up to six (6) bullet nose- type circuit breakers and/or fuseholders. ♦ Each bullet nose-type circuit breaker/fuseholder mounting assembly is equipped with a shunt for MCA load current measurements (one shunt per six bullet nose-type devices). ♦ Bolts into bay's distribution device mounting positions. ♦ Load lugs are connected to the existing load busbars provided at the top of the bay. These busbars provide 1/4-20 studs on 5/8" centers and hardware for installation of customer provided two-hole lugs. For load return lug requirements, refer to the internal and external ground busbar accessory options. Restrictions Load should not exceed 80% of device rating. Each bullet nose-type circuit breaker/fuseholder mounting assembly requires six (6) distribution row mounting positions. Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-to- right, without skipping any distribution device mounting positions within each half. Bullet nose-type circuit breaker/fuseholder mounting assembly rated for 480 amperes, maximum. Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the circuit breaker/fuseholder mounting assembly. Maximum size of wire to be connected to a single lug position is 2 AWG. Maximum lug width, 0.671 inches. Ordering Notes 1) Order circuit breakers per Table 3. 2) Order a Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly, P/N 513747, for every six circuit breaker/fuseholder combinations ordered. 3) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs". Page 27 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home Part Number Number of for wire size and Ampere Poles lug selection, Electrical/ 1 Electrical Trip 2 Rating (and Mtg. refer to the Mechanical Trip (White Handle) Pos.) following table (Black Handle) 1 1 102272 101596 3 1 102273 101597 5 1 102274 101598 10 1 102275 101599 15 1 102276 101600 20 1 102277 101601 25 1 102278 101602 30 1 102279 101603 Table 6 35 1 102280 101604 40 1 102281 101605 45 1 121998 121997 50 1 102282 101606 60 1 102283 101607 70 1 102284 101608 75 1 102285 101609 80 1 121996 121995 100 1 102286 101610 Bullet Nose-Type Circuit Breaker/ P/N 513747 Fuseholder Mounting Assembly Circuit Breaker Alarm Operation: 1 Provides an alarm during an electrical trip condition only. 2 Provides an alarm during an electrical or manual trip condition. Table 3 Bullet Nose-Type Circuit Breakers and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Page 28 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Features ♦ Each bullet nose-type circuit breaker/fuseholder mounting assembly can mount up to six (6) bullet nose- type circuit breakers and/or fuseholders. ♦ Each bullet nose-type circuit breaker/fuseholder mounting assembly is equipped with a shunt for MCA load current measurements (one shunt per six bullet nose-type devices). ♦ Bolts into bay's distribution device mounting positions. ♦ Load lugs are connected to the existing load busbars provided at the top of the bay. These busbars provide 1/4-20 studs on 5/8" centers and hardware for installation of customer provided two-hole lugs. For load return lug requirements, refer to the internal and external ground busbar accessory options. Restrictions Load should not exceed 80% of device rating. Each bullet nose-type circuit breaker/fuseholder mounting assembly requires six (6) distribution row mounting positions. Each distribution row is divided into half. Each half MUST be populated with distribution devices from left-to- right, without skipping any distribution device mounting positions within each half. Bullet nose-type circuit breaker/fuseholder mounting assembly rated for 480 amperes, maximum. Caution: An overcurrent protective device with a rating of 150 amperes or greater SHALL HAVE an empty mounting position between it and any other overcurrent protective device within the circuit breaker/fuseholder mounting assembly. Maximum size of wire to be connected to a single lug position is 2 AWG. Maximum lug width, 0.671 inches. Ordering Notes 1) Order fuses per Table 4. 2) For each fuse ordered, also order a Bullet Nose-Type Fuseholder P/N 117201. 3) For each fuse ordered, also order one (1) P/N 248610301 alarm fuse, and one (1) P/N 248898700 safety fuse cover. 4) Order a Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly, P/N 513747, for every six circuit breaker/fuseholder combinations ordered. 5) For distribution (load) wire size and lug selection, refer to the section titled Distribution (Load) Wire Sizes and Lugs under "Recommended Wire Sizes, Branch Circuit Protection, and Lugs". Page 29 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home for wire size and Ampere Part Bussmann Littelfuse lug selection, Rating Number P/N P/N refer to the following table 3 248230900 TPS-3 TLS003 5 248231000 TPS-5 TLS005 6 248231200 TPS-6 TLS006 10 248231500 TPS-10 TLS010 15 248231800 TPS-15 TLS015 20 248232100 TPS-20 TLS020 25 248232400 TPS-25 TLS025 Table 6 30 248232700 TPS-30 TLS030 40 248233300 TPS-40 TLS040 50 248233900 TPS-50 TLS050 60 248234200 TPS-60 TLS060 70 248234500 TPS-70 TLS070 80 118413 -- TLS080 90 118414 -- TLS090 100 118415 -- TLS100 18/100A GMT 248610301 GMT-A -- -- Alarm Fuse Safety Fuse 248898700 GMT-Y -- -- Cover Bullet Nose-Type Fuseholder P/N 117201 Bullet Nose-Type Circuit Breaker/Fuseholder P/N 513747 Mounting Assembly Table 4 TLS/TPS Fuses, Bullet Nose-Type Fuseholders, and Bullet Nose-Type Circuit Breaker/Fuseholder Mounting Assembly Page 30 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Assembled View TLS/TPS Bullet Nose-Type Fuse Alarm Fuse, Fuseholder P/N 248610301 Safety Fuse Cover, P/N 248898700 Bullet Nose-Type Fuseholder, P/N 117201 Bullet Nose-Type Circuit Breaker and Bullet Nose-Type Fuseholder Mounting Assembly, P/N 513747 Note: Load leads are connected to the existing load busbars provided at the top of the bay. These busbars provide 1/4" studs on 5/8" centers and hardware for installation of customer provided two-hole lugs. (for load return lug requirements, refer to the internal and external Bullet Nose-Type ground bar accessory options) Circuit Breaker Bullet Nose-Type Circuit Breaker and Bullet Nose-Type Fuseholder Mounting Assembly, P/N 513747 Page 31 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home Replacement Alarm, Reference, and Control Fuses Alarm, reference, and control fuses are located on the fuseblock mounted in the left center of the bays. These fuses are not available for customer connected loads. Note also that distribution fuses also contain alarm-type fuses as detailed in the previous sections of this document. SIZE ASSEMBLY DESIG. FUNCTION TYPE PART NO. (Amperes) LMS CPU F1 Circuit Card 3 SAN-O AX-1 248609200 Input Power Distribution Row Monitoring F2 3 SAN-O AX-1 248609200 Circuit Card Bay Input Power MCA/Router F3 Circuit Card 3 SAN-O AX-1 248609200 Input Power -- Safety Fuse Cover -- SAN-O SAX-1 248898600 Distribution FA Fuse Alarm 18/100A Bussmann GMT-A 248610301 Fuseholder -- Safety Fuse Cover -- Bussmann GMT-X 248898700 Alarm Fuse Table 5 Alarm, Reference, and Control Fuses Optional Internal Ground Busbars Features ♦ Provides two (2) internal ground busbars which mount inside the bay between the two top distribution load busbars. ♦ Provides for installation of customer provided two-hole lugs with 1/4" clearance holes on 5/8" centers. ♦ Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers. Restrictions FACTORY INSTALLED ONLY. Not recommended for use with >100A distribution devices. Rated for 2000 amperes per busbar. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. Ordering Notes 1) Order (2) internal ground busbars per bay, P/N 514446. 2) Order (1) insulator per bay, P/N 513752. 3) Factory to supply busbar mounting hardware as required. Page 32 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Internal Ground Busbars Mounting Locations Internal Ground Busbar Assembly P/N 514446 Page 33 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home Optional External Top-Mount Horizontal Battery Input Busbar Assembly Features ♦ Provides a battery input busbar assembly which mounts to the top of the bay. ♦ Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers. Restrictions Rated for 2000 amperes. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. Ordering Notes 1) Order an External Top-Mount Battery Input Busbar Assembly per bay as required, P/N 514431. Optional Busbar Shield Kit Features ♦ Provides a plastic shield which mounts below the "Negative Battery (Supply -48V)" busbar on the External Top-Mount Battery Input Busbar Assembly P/N 514431. Restrictions Requires the External Top-Mount Battery Input Busbar Assembly P/N 514431. Ordering Notes 1) Order a Busbar Shield Kit (P/N 528482) as required for each External Top-Mount Battery Input Busbar Assembly ordered. Optional External Top-Mount Ground (Load Return) Busbar Assemblies Features ♦ Provides a ground busbar assembly which mounts to the External Top-Mount Battery Input Busbar Assembly P/N 514431. ♦ Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers. Restrictions Requires the External Top-Mount Battery Input Busbar Assembly P/N 514431. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. Ordering Notes 1) Order an External Top-Mount Ground (Load Return) Busbar Assembly per bay as required. P/N 514688, 6000A, for use with List 1 and 11 (no PDSC [AC Input 'Power Distribution Service Cabinet']) P/N 514689, 10000A, for use with List 1 and 11 (no PDSC [AC Input 'Power Distribution Service Cabinet']) P/N 514690, 6000A, for use with List 2 and 12 equipped with a List 30 or 31 PDSC (AC Input 'Power Distribution Service Cabinet') Page 34 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home P/N 514691, 10000A, for use with List 2 and 12 equipped with a List 30 or 31 PDSC (AC Input 'Power Distribution Service Cabinet') Optional Load Return Lug Extension Busbar Assembly Features ♦ Provides a load return lug extension busbar which mounts to an External Top-Mount Ground (Load Return) Busbar Assembly. ♦ Provides for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers. Restrictions Rated for 1000 amperes. Requires an External Top-Mount Ground (Load Return) Busbar Assembly; P/N 514688, 514689, 514690, or 514691. All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. Ordering Notes 1) Order a Load Return Lug Extension Busbar Assembly per bay as required, P/N 514543. POSITIVE BATTERY (GROUND RETURN +48V) (see Detail A for hole size and spacing dimensions) NEGATIVE BATTERY (SUPPLY -48V) (see Detail A for hole size and spacing dimensions) (see Detail C for illustration of assembly mounted on top of Power/Distribution Bay) External Top-Mount Battery Input Busbar Assembly (P/N 514431) Page 35 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home POSITIVE BATTERY (GROUND RETURN +48V) BUSBAR NEGATIVE BATTERY (SUPPLY -48V) BUSBAR P/N 528482 Mounted to P/N 514431 Busbar Shield Kit (P/N 528482) Page 36 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home View #1 View #2 LOAD RETURN LOAD RETURN P/N 514689 Shown (GROUND RETURN +48V) (GROUND RETURN +48V) P/Ns 514688, 514690, and 514691 Similar (see Detail B for hole size (see Detail B for hole size and spacing dimensions) and spacing dimensions) P/N 514689 Mounted to P/N 514431 View #3 View #4 (see Detail C for illustration of assembly mounted on top of Power/Distribution Bay) External Top-Mount Ground (Load Return) Busbar Assemblies (for use with External Top-Mount Battery Input Busbar Assembly P/N 514431) P/N 514688 (6000A) (for use with List 1 and 11, no PCU AC Input Service Cabinet) P/N 514689 (10000A) (for use with List 1 and 11, no PCU AC Input Service Cabinet) P/N 514690 (6000A) (for use with List 2 and 12 e/w List 30 or 31 PCU AC Input Service Cabinet) P/N 514691 (10000A) (for use with List 2 and 12 e/w List 30 or 31 PCU AC Input Service Cabinet Page 37 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home LOAD RETURN (GROUND RETURN +48V) (see Detail B for hole size and spacing dimensions) Load Return Lug Expansion Busbar P/N 514543 Load Return Lug Expansion Busbar P/N 514543 Mounted to External Top-Mount Ground [Load Return] Busbar Assembly P/N 514689 Load Return Lug Expansion Busbar P/N 514543 5.250" (see Detail C for illustration of assembly mounted on top of Power/Distribution Bay) External Top-Mount Ground [Load Return] Busbar Assembly P/N 514689 Load Return Lug Extension Busbar P/N 514543 (cont'd on next page) (mounts to External Top-Mount Ground [Load Return] Busbar Assembly Page 38 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home P/N 514543 Mounted to P/N 514689 Mounted to P/N 514431 (see Detail C for illustration of assembly mounted on top of Power/Distribution Bay) Load Return Lug Expansion Busbar P/N 514543 (cont'd from previous page) (mounts to External Top-Mount Ground [Load Return] Busbar Assemblies) Page 39 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home 11 Spaces at 2.00" centers = 22.000" 1.250" 0.437" Dia. (24) 1.000" Detail A Positive and Negative Battery Busbars Hole Size and Spacing Dimensions (for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers) 1.000" 0.437" Dia. (24) 1.000" 11 Spaces at 2.00" centers = 22.000" Detail B Load Return Busbars Hole Size and Spacing Dimensions (for installation of customer provided two-hole lugs with 3/8" clearance holes on 1" centers) Page 40 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 17.87" 11.62" Front Top 6.67" of Bay 6.12" 0.25" Method of Mounting 514431 and 514688 - 514691 and 514543 Horizontal Battery and Load Return Busbars Positive (+) Busbar Negative (-) Busbar Detail C (cont'd on next page) Busbar Assemblies Mounted On Top of Power/Distribution Bay Page 41 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home Top View Expansion Bay Ground Bar Mounting P/N 514688 - 614689 Top View Expansion Bay Ground Bar Mounting P/N 514690 - 614691 Detail C (cont'd from previous page) Busbar Assemblies Mounted On Top of Power/Distribution Bay Page 42 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Recommended Wire Sizes, Branch Circuit Protection, and Lugs Distribution (Load) Wire Sizes and Lugs Features ♦ Distribution (load) leads are connected as described in the section titled Distribution Devices under "Accessory Information". ♦ For lug mounting hole size and spacing dimensions, refer to the illustrations in the section titled Distribution Devices under "Accessory Information". Restrictions All lugs for customer connections must be ordered separately. Ordering Notes 1) The type of distribution device determines the load lug hole size and spacing requirements. The rating of the distribution device determines the wire size requirements. For wire size and lug selection; refer to Tables 6 and 7 (Load Side). (Load return leads are terminated either inside the bay if equipped with the optional internal ground busbar, or outside the bay if equipped with the optional external ground busbar mounted on top of the bay. For load return lug requirements, refer to the internal and external ground bar accessory options.) 2) For other available lugs and hardware, refer to drawings 031110100 through 031110300. Page 43 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home (1) Recm 90°C Wire Size Fuse/Circuit Breaker 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 2 AWG Amperage (2) Loop Length (feet) 1, 3, 5, (3, 4) (3, 4) (3, 4) 37 58 93 -- -- -- -- 6, 10A (3, 4) (3, 4) (3, 4) 15A 24 39 62 -- -- -- -- (3, 4) (3, 4) (3, 4) 20A -- 29 46 74 -- -- -- (3, 4) (3, 4) (3, 4) 25A -- -- 37 59 94 -- -- (3, 4) (3, 4) (3, 4) 30A -- -- 31 49 78 -- -- (3, 4) (3, 4) (3, 4) 35A -- -- -- 42 67 107 -- (3, 4) (3, 4) (3, 4) 40A -- -- -- 37 59 94 -- (3, 4) (3, 4) (3, 4) 45A -- -- -- 33 52 83 -- (3, 4) (3, 4) (3, 4) 50A -- -- -- 29 47 75 -- (3, 4) (3, 4) (3, 4) 60A -- -- -- -- 39 62 99 (3) (3, 4) (3, 4) 70A -- -- -- -- 33 53 85 (3) (3, 4) (3, 4) 75A -- -- -- -- 31 50 79 (3, 4) (3, 4) 80A -- -- -- -- -- 47 74 (3) (3, 4) 90A -- -- -- -- -- 41 66 (3, 4) 100A -- -- -- -- -- -- 59 (5) Recommended Crimp Lug Lug 245342300 245342300 245342300 245390200 245346700 245346800 245346900 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information. Table 6 Recommended Distribution (Load) Wire Size and Lug Selection for TLS/TPS Fuse and Bullet Nose-Type Circuit Breaker (Load Side) Page 44 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home (1) Recm 90°C Wire Size Fuse/ Circuit 6 4 2 1/0 2/0 3/0 4/0 250 300 350 Breaker AWG AWG AWG AWG AWG AWG AWG kcmil kcmil kcmil Amperage (2) Loop Length (feet) (3) (3, 4) (3, 4) (3, 4) 70A 33 53 85 135 -- -- -- -- -- -- (3, 4) (3, 4) (3, 4) 80A -- 47 74 118 -- -- -- -- -- -- (3, 4) (3, 4) (3, 4) 100A -- -- 59 95 119 -- -- -- -- -- (3) (3, 4) (3, 4) (3, 4) 125A -- -- 47 76 95 120 -- -- -- -- (3, 4) (3, 4) (3, 4) 150A -- -- -- 63 79 100 -- -- -- -- (3, 4) (3, 4) (3, 4) 175A -- -- -- -- 68 86 108 -- -- -- (3, 4) (3, 4) (3, 4) 200A -- -- -- -- -- 75 95 112 -- -- (3) (3, 4) (3, 4) (3, 4) 225A -- -- -- -- -- 67 84 100 120 -- (3) (3, 4) (3, 4) (3, 4) 250A -- -- -- -- -- -- 76 90 108 126 (5) Recommended Crimp Lug 2453- 2453- 2453- 2453- 2453- 2453- 2453- 2453- 2453- 2453- Lug 49900 50000 48200 47100 47200 47300 47400 47500 47600 47700 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 7 (cont'd on next page) Recommended Distribution (Load) Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker (Load Side) Page 45 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home (1) Recm 90°C Wire Size Fuse/ Circuit 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 350 kcmil 400 kcmil Breaker (2) Amperage Loop Length (feet) (3, 4) 150 (3) (3, 4) (3, 4) 300A -- -- -- 90 105 120 (2) Wires (3, 4) (3, 4) (3, 4) (3, 4) 68 86 108 128 (3) (3) -- 90 103 350A (2) Wires (2) Wires (2) Wires (2) Wires (3, 4) (3, 4) (3, 4) 75 95 112 400A -- -- -- (2) Wires (2) Wires (2) Wires (3) (3, 4) (3, 4) (3, 4) 67 84 100 120 -- -- -- 450A (2) Wires (2) Wires (2) Wires (2) Wires (3) (3, 4) (3, 4) (3, 4) 76 90 108 126 500A -- -- (2) Wires (2) Wires (2) Wires (2) Wires (3) 90 (3, 4) (3, 4) (2) Wires 105 120 600A -- -- -- (3, 4) (2) Wires (2) Wires 135 (3) Wires (3) (3, 4) (3, 4) (3, 4) 84 101 118 135 800A -- -- -- (3) Wires (3) Wires (3) Wires (3) Wires (5) Recommended Crimp Lug 245347200 245347300 245347400 245347500 245347600 245347700 245347800 Lug (per cable) (per cable) (per cable) (per cable) (per cable) (per cable) (per cable) 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature. 4 Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature. 5 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 7 (cont'd from previous page) Recommended Distribution (Load) Wire Size and Lug Selection for TPL Fuse and 218 Circuit Breaker (Load Side) Page 46 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Battery Wire Sizes and Lugs Features ♦ Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole lugs. These studs are accessed from the rear of the each Power/Distribution Bay. (Overhead busbars may be furnished. Refer to the section titled External Top-Mount Battery Input Busbar Assembly under "Accessory Information" for battery lug selection.) ♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. Ordering Notes 1) Battery wire size varies depending on load, therefore no specific information is provided for wire size. Refer to Table 8 for recommended wire sizes and lugs at rated maximum bay load (2400 amperes). When making connections, observe correct polarity. 2) For other available lugs and hardware, refer to drawings 031110100 through 031110300. Loop Ambient Operating Recm 90°C Recommended (2) (1) Length (3) (1, 2) Temperature Crimp Lug Wire Size (Ft) 30°C 140 (5) 750 kcmil 245348100 140 (5) 750 kcmil 40°C 168 (6) 750 kcmil 1 Wire sizes are based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire rated at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized, follow applicable codes. 2 Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at rated full load output current of the bay for the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads. 3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. Table 8 Recommended Battery Wire Size and Lug Selection Page 47 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home 2.000" POSITIVE BATTERY 1.000" (GROUND RETURN +48V) 1.000" NEGATIVE BATTERY (SUPPLY -48V) 3/8-16 Stud (40) Positive Busbar Link Positive Busbar Link to/from Next/Previous Bay to/from Next/Previous Bay Negative Busbar Link Negative Busbar Link to/from Next/Previous Bay to/from Next/Previous Bay Rear View Page 48 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Bay Frame Grounding Wire Sizes and Lugs Features ♦ Two sets of captive nuts (1/4-20 on 5/8" centers) are provided for installation of customer provided two- hole lugs. ♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting bolts and hardware. The recommended frame ground wire size is 6 AWG. Recommended lug P/N 245346700. Two holes with 1/4-20 captive nuts provided for installation of customer provided two-hole lug with 1/4" bolt clearance holes on 5/8" centers Two holes with 1/4-20 captive nuts provided for installation of customer provided two-hole lug with 1/4" bolt clearance holes on 5/8" centers Top View Page 49 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home AC Input (Individual PCU Feeds) Wire Sizes, Branch Circuit Protection, and Lugs Features ♦ Studs (10-32 on 5/8" centers) are provided for installation of customer provided two-hole AC Input lugs. These studs are accessed from the inside top left side of the each Power/Distribution Bay. ♦ Studs (10-32 on 5/8" centers) are provided for installation of customer provided frame ground lugs. These studs are accessed from the inside top left side of the each Power/Distribution Bay. ♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. An individual feed AC input panel is provided for Lists 1 and 11 only. Ordering Notes 1) Refer to Table 9 for recommended wire sizes, branch circuit protection, and lugs. (5) Line Ground Recm Nominal Ambient Branch Recm 90°C Recm 90°C Input Operating Circuit Wire Size Recommended Wire Size Recommended Voltage (1) (3) (3) Temperature Protection Crimp Lug Crimp Lug (AWG and (AWG and (VAC) (2) (1) (4) (Amperes) kcmil) kcmil) 480 20 12 245390100 12 245390100 30°C and 240 40 8 245346600 8 245346600 40°C 208 50 6 245346500 6 245346500 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature, operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 The AC input branch circuit protective device should be of the time-delay or high inrush type. 3 Two-hole lug, #10 bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping information. 4 Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 5 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Table 9 Recommended AC Input Wire Size and Lug Selection Individual PCU Feeds - Up to Ten AC Input Branch Circuits Page 50 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 480VAC (List A) or 208/240VAC (List B), 3 Phase, 60Hz Separate Feed per PCU PCU AC INPUT: 10-32 Studs on 5/8" Centers for Installation of Customer Provided Two-Hole Lugs PCU #1 PCU #2 PCU #3 PCU #4 PCU #5 PCU #6 PCU #7 PCU #8 PCU #9 PCU #10 A B C A B C A B C A B C A B C A B C A B C A B C A B C A B C Frame Ground Studs (10-32 Studs on 5/8" Centers for Installation of Customer Provided Lugs) PCU #1 PCU #2 PCU #3 PCU #4 PCU #5 PCU #6 PCU #7 PCU #8 PCU #9 PCU #10 Front View Page 51 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home AC Input (Dual PCU Feeds) Wire Sizes, Branch Circuit Protection, and Lugs Features ♦ Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole AC Input lugs. These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet'). ♦ Captive nuts (3/8-16 on 1" centers) are provided for installation of customer provided frame ground lugs. These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet'). ♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. Requires optional bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30 or 31). For use with List 2 and 12 only. Ordering Notes 1) Refer to Table 10 for recommended wire sizes, branch circuit protection, and lugs. (5) Line Ground Recm Nominal Ambient Branch Recm 90°C Recm 90°C Input Operating Feed Circuit Recommended Recommended Wire Size Wire Size Voltage (1) (3) (3) Temperature Protection (AWG and Crimp Lug (AWG and Crimp Lug (VAC) (2) (1) (4) (Amperes) kcmil) kcmil) #1 480 100 2 245348200 2 245348200 #2 30°C #1 and 240 200 3/0 245347300 3/0 245347300 #2 40°C #1 208 250 250 245347500 250 245347500 #2 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature, operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 The AC input branch circuit protective device should be of the time-delay or high inrush type. 3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. 4 Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 5 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Table 10 Recommended AC Input Wire Size and Lug Selection Dual PCU Feed - Two AC Input Branch Circuits Page 52 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 480VAC (List A) or 208/240VAC (List B), 3 Phase, 60Hz Two Feeds: Feed #1 Powers PCU #1, #3, #5, #7, #9 Frame Ground Nuts Feed #2 Powers PCU #2, #4, #6, #8, #10 to Secure Lugs and Lug Mounting Hardware Feed #1 Feed #1 Feed #1 (3/8-16 on 1" Centers) A B C (Accessed from Inside Cabinet) Feed #2 Feed #2 Feed #2 A B C 1.000" 3/8-16 x 1.25 Studs (12) 1.843" Note: Remove factory installed shorting plates. See next page for illustration with shorting plates installed. Rear View Optional Bolt-On PCU AC Input Service Cabinet Page 53 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home AC Input (Single PCU Feed) Wire Sizes, Branch Circuit Protection, and Lugs Features ♦ Studs (3/8-16 on 1" centers) are provided for installation of customer provided two-hole AC Input lugs. These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet'). ♦ Captive nuts (3/8-16 on 1" centers) are provided for installation of customer provided frame ground lugs. These studs are accessed from the rear of the PDSC (AC Input 'Power Distribution Service Cabinet'). ♦ For lug mounting hole size and spacing dimensions, refer to the illustration provided in this section. Restrictions All lugs for customer connections must be ordered separately. Customer needs to supply lug mounting hardware. Requires optional bolt-on PDSC (AC Input 'Power Distribution Service Cabinet') (List 30 or 31). For use with List 2 and 12 only. Ordering Notes 1) Refer to Table 11 for recommended wire sizes, branch circuit protection, and lugs. (5) Line Ground Recm Nominal Ambient Branch Recm 90°C Recm 90°C Input Operating Circuit Recommended Recommended Wire Size Wire Size Voltage (1) (3) (3) Temperature Protection (AWG and Crimp Lug (AWG and Crimp Lugs (VAC) (2) (1) (4) (Amperes) kcmil) kcmil) 480 200 3/0 245347300 3/0 245347300 30°C and 240 400 600 245348000 600 245348000 40°C 208 500 750 245348100 750 245348100 1 Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper wire at 90°C conductor temperature, operating in ambients of 30°C and 40°C was used. For other operating ambient temperatures, refer to the National Electrical Code. For operation in countries where the NEC is not recognized, follow applicable codes. 2 The AC input branch circuit protective device should be of the time-delay or high inrush type. 3 Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping information. 4 Equipment grounding conductor size based on recommendations of the NEC Table 250-122 for copper wire. If aluminum or copper clad aluminum grounding conductor is used, refer to Table 250-122 for increased conductor size. For operation in countries where the NEC is not recognized, follow applicable codes. 5 Equipment grounding conductors must be provided with the AC input conductors supplied to the Bay. Frame ground terminals must be connected to earth ground, not power system neutral. Table 11 Recommended AC Input Wire Size and Lug Selection Single PCU Feed - One AC Input Branch Circuit Page 54 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 480VAC (List A) or 208/240VAC (List B), 3 Phase, 60Hz Single Feed Frame Ground Nuts AB C to Secure Lugs and Lug Mounting Hardware (3/8-16 on 1" Centers) (Accessed from Inside Cabinet) 1.000" 3/8-16 x 1.25 Studs (6) 3.686" 3.686" Rear View Optional Bolt-On PCU AC Input Service Cabinet Page 55 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home External Alarm, Reference, and Control Wire Sizes Features ♦ External Alarm, Reference, and Control connections are made to TB1 on the MCA circuit card and TB1 on the MCA Customer Alarm Relay Circuit Cards. Terminals Recm Wire Size Capacity Type 28 to 16 22 AWG for Loop Lengths Up to 200 ft. Screw Clamp AWG 18-20 AWG for Loop Lengths Over 200 ft. Table 12 Recommended Alarm, Reference, and Control Wire Size (TB1 on MCA Circuit Card) (TB1 on MCA Customer Alarm Relay Circuit Card) MCA Circuit Card (Primary Bay only) MCA Customer Alarm Relay Circuit Cards and/or LMS Input/Output (I/O) Circuit Cards. TB1 18 9 1 10 10 1 TB1 MCA Customer Alarm MCA Circuit Card P/N 509478 Relay Circuit Card P/N 514348 (Primary Bay) (Primary and/or Secondary Bays) Page 56 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Optional Battery Charge Temperature Compensation Probe for Digital Compensation Features ♦ This system can be used with a Battery Charge Temperature Compensation Probe. This probe must be mounted near the battery to sense battery ambient temperature. The probe connects to and allows the MCA to automatically increase or decrease the output voltage of the system to maintain battery float current as battery ambient temperature decreases or increases, respectively. Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained. ♦ Refer to the "Specifications" section of this document for further information. ♦ Temperature Curve: The following figure details a user defined, via the MCA, Temperature Compensation Probe Curve. Ordering Notes 1) Order one Battery Charge Temperature Compensation Probe per power system. Part No. 107021 has a 25-foot long cord. Part No. 106824 has a 100 foot-long cord. MAX W/T Adjustable from Float to 58.5V max.* SLOPE Adjustable from 0.0 V / °C to 0.2 V / °C FLOAT Determines Float Mode Output Voltage at 25°C. Adjustable from 47.0V MIN W/T to 58.0V max.* Adjustable from Float to 44V * Maximum setting is automatically limited to 1.0 volt less than HVSD setting. Temperature Decreasing Increasing +25°C (+77°F) Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe Page 57 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. Decreasing Increasing Voltage SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home Replacement/Additional MCA Network Cable Features ♦ MCA bay-to-bay interconnect cable. Connects between bay expansion ports located on the bay's MCA (Primary Bay) and Router (Secondary Bays) circuit cards. ♦ Cable identification color is yellow. Restrictions Maximum combined cable length must not exceed 125 feet. Ordering Notes 1) For a replacement or additional cable, order the proper length cable from those listed below. P/N 514642 (3 feet) (factory provided with List 11) P/N 514643 (4 feet) (factory provided with List 12) P/N 514645 (6 feet) P/N 514646 (50 feet) P/N 514647 (100 feet) Replacement/Additional LMS Network Cable Features ♦ LMS bay-to-bay interconnect cable. Connects between the bay's LMS Echelon expansion ports. Also connects the LMS System to LMS Expansion Assemblies, if furnished. ♦ Cable identification color is blue. Restrictions Refer to SAG586505000 (LMS System Application Guide) for maximum LMS network cabling length. Ordering Notes 1) For a replacement or additional cable, order the proper length cable from those listed below. P/N 509070 (6 inches) P/N 514639 (3 feet) (factory provided with List 11) P/N 509900 (4 feet) (factory provided with List 12) P/N 514640 (25 feet) P/N 514641(150 feet) Replacement Circuit Cards Ordering Notes 1) PCU: Order via List 20 or List 21. 2) MCA Circuit Card (Primary Bay): P/N 509478. 3) Router Circuit Card (Secondary Bay): P/N 509509. 4) Distribution Monitoring Circuit Card: P/N 509525. 5) MCA Customer Alarm Relay Circuit Card: Order via List 70. 6) MCA I/O Circuit Card: Order per Optional MCA Input/Output (I/O) Cards. 7) LMS Primary CPU Circuit Card (Primary Bay): Order via List 50. 8) LMS Expansion CPU Circuit Card (Secondary Bay): Order via List 50. Page 58 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home LIST OF PARTS (This Stocklist may not list every component contained in each List.) List Part Qty. Description Number Number 1 247145300 Banana Jack 4 425140100 Pigtail Assy. 1 425140400 Pigtail Assy. 1 513697 Bracket 1 513698 Bracket 1 513892 Rear Shield 1 514387 Distribution Designation Label Card 10 514579 Panel 4 514728 Insulator 1 514764 Nameplate 1 520333 Hardware Kit 10 520334 Pigtail Assy. 10 520447 Pigtail Assy. 1 520539 Box Framework Assy. 1 520684 Distribution Label 1 520809 Insulator 2 520897 Rear Offset Cover 1 520898 Busbar Shield 20 113594 Busbar Connector Terminal 1 317535300 Static Discharge Label 2 513708 Bracket 1 1 513709 Plate 1 513710 Plate 2 513746 Distribution Assembly 1 513905 ECU Shelf Assy. 1 514440 Wire Harness 1 514447 Busbar 1 514448 Busbar 1 514449 Busbar 1 514450 Busbar 1 514454 Bracket 2 514482 Cover 2 514484 Cover 6 514492 Bracket 2 514493 Bracket 1 514494 Door 10 514536 Pin Guide 1 514729 Cover 1 514730 Shield 1 515867 Cover 1 515869 Lamination 1 516023 Lamination 1 516024 Lamination 1 247145300 Banana Jack 4 425140100 Pigtail Assy. 2 425140300 Pigtail Assy. 2 1 425140400 Pigtail Assy. 1 513697 Bracket 1 513698 Bracket Page 59 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) List Part Qty. Description Number Number 1 513892 Rear Shield 1 514387 Distribution Designation Label Card 1 514482 Cover 1 514483 Cover 1 514484 Cover 10 514579 Panel 1 514762 Nameplate 1 520333 Hardware Kit 10 520334 Pigtail Assy. 1 520421 Shield 10 520447 Pigtail Assy. 1 520539 Box Framework Assy. 1 520684 Distribution Label 2 520897 Rear Offset Cover 1 520898 Busbar Shield 20 113594 Busbar Connector Terminal 1 317535300 Static Discharge Label 2 513708 Bracket 2 513746 Distribution Assembly 1 513905 ECU Shelf Assy. 1 514440 Wire Harness 1 514447 Busbar 1 514448 Busbar 1 514449 Busbar 1 514450 Busbar 1 514454 Bracket 6 514492 Bracket 2 514493 Bracket 1 514494 Door 10 514536 Pin Guide 4 514728 Insulator 1 516023 Lamination 1 516024 Lamination 247145300 Banana Jack 1 4 425140100 Pigtail Assy. 2 425140300 Pigtail Assy. 1 425140400 Pigtail Assy. 1 513697 Bracket 1 513698 Bracket 513892 Rear Shield 1 1 514387 Distribution Designation Label Card 1 514639 Jumper 1 514642 Jumper 11 1 514764 Nameplate 1 520333 Hardware Kit 10 520334 Pigtail Assy. 1 520336 Interconnect Busbar Kit 10 520447 Pigtail Assy. 1 520539 Box Framework 1 520684 Distribution Label 1 520809 Insulator 2 520897 Rear Offset Cover 1 520898 Shield Page 60 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 List Part Qty. Description Number Number 20 113594 Busbar Connector Terminal 1 317535300 Static Discharge Label 2 513708 Bracket 1 513709 Plate 1 513710 Plate 2 513746 Distribution Assy. 1 514440 Wire Harness 1 514447 Busbar 1 514448 Busbar 1 514449 Busbar 1 514450 Busbar 1 514454 Bracket 6 514492 Bracket 2 514493 Bracket 1 514495 Door 10 514536 Pin Guide 10 514579 Panel 4 514728 Insulator 1 514729 Cover 1 514730 Shield 1 514755 MCA Expansion Bay Shelf Assy. 1 515867 Cover 1 515869 Lamination 1 516023 Lamination 1 516024 Lamination 1 247145300 Banana Jack 4 425140100 Pigtail Assy. 2 425140300 Pigtail Assy. 1 425140400 Pigtail Assy. 1 509900 Jumper 1 513697 Bracket 1 513698 Bracket 1 513892 Rear Shield 1 514387 Distribution Designation Label Card 1 514643 Jumper 1 514762 Nameplate 1 520333 Hardware Kit 10 520334 Pigtail Assy. 1 520337 Interconnect Busbar Kit 12 1 520421 Shield 10 520447 Pigtail Assy. 1 520539 Box Framework Assy. 1 520684 Distribution Label 2 520897 Rear Offset Cover 1 520898 Shield 20 113594 Busbar Connector Terminal 1 317535300 Static Discharge Label 2 513708 Bracket 2 513746 Distribution Assembly 1 514440 Wire Harness 1 514447 Busbar 1 514448 Busbar 1 514449 Busbar Page 61 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) List Part Qty. Description Number Number 1 514450 Busbar 1 514454 Bracket 6 514492 Bracket 2 514493 Bracket 1 514495 Door 10 514536 Pin Guide 10 514579 Panel 4 514728 Insulator 1 514755 MCA Expansion Bay Shelf Assy. 1 516023 Lamination 1 516024 Lamination 20 1 486532600 PCU (200 Ampere / -48 Volt) (480VAC Input) LPS200E50 21 1 486534000 PCU (200 Ampere / -48 Volt) (208/240VAC Input) LPS200D50 1 513849 PDSC (AC Input 'Power Distribution Service Cabinet') 30 1 514763 Nameplate 1 513850 PDSC (AC Input 'Power Distribution Service Cabinet') 31 1 514763 Nameplate 1 524443 PDSC (AC Input 'Power Distribution Service Cabinet') 32 1 524440 Nameplate 35 2 126628 Surge Suppressor 36 2 126627 Surge Suppressor as 521185 LMS Main CPU Circuit Card (Primary Bay) 50 reqr'd 506153 LMS Expansion CPU Circuit Card (Secondary Bays) 70 1 514348 MCA Customer Alarm Relay Circuit Card 71 1 524550 MCA Analog Input/Output and Binary Input Circuit Card 72 1 524551 MCA Binary Input Circuit Card Page 62 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home SPECIFICATIONS 1. SYSTEM 1.1 Environmental Ratings 1.1.1 Operating Ambient Temperature Range: 0°C to +40°C (+32°F to +104°F). 1.1.2 Storage Ambient Temperature Range: -40°C to +65°C (-40°F to +149°F). 1.1.3 Humidity: This system is capable of operating in an ambient relative humidity range of 0% to 95%, noncondensing. 1.1.4 Altitude: The maximum operating ambient temperature should be derated by 10°C at an elevation of 10,000 feet above sea level. For elevations between 3,000 feet and 10,000 feet, derate the maximum operating ambient temperature linearly. 1.1.5 Heat Dissipation: With PCU output adjusted to 54.00 volt DC at rated full load and nominal input voltage. Bay Output Current BTU/Hr No. of PCUs (Amperes) (Typical) 1 0 (PCU no load) 0 1 100 (PCU half load) 1900 1 200 (PCU full load) 4400 2 400 8800 3 600 13200 4 800 17600 5 1000 22000 6 1200 26400 7 1400 30800 8 1600 35200 9 1800 39600 10 2000 44000 1.1.6 Ventilation Requirements: The PCUs are fan cooled and utilize front to back forced ventilation. The Power/Distribution Bays must be mounted so ventilating openings are not blocked and temperature of the air entering the PCU shelf does not exceed the Operating Ambient Temperature Range stated above. Also, the distance from the rear of a Power/Distribution Bay to a wall or other solid structure must not be less than 6 inches. This will assure proper air flow through the PCUs. See also Paragraph 1.1.12 (Mounting). 1.1.7 Audible Noise: The audible noise does not exceed the following when measured at any point two feet from any vertical surface of a Power/Distribution Bay and five feet from the floor using a Sound Level Meter conforming to ANSI S1.4. No. of PCUs Audible Noise 1 65 dBA 10 75 dBA 1.1.8 EMI/RFI Suppression: PCUs operating in a Power/Distribution Bay conform to the requirements of FCC rules Part 15, Subpart B, Class A for Radiated and Conducted emissions limits. Page 63 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home 1.1.9 Surge Protection (A) Standard: Compliance with EN61000-4-5 Installation Class 4, and capable of withstanding surges per ANSI/IEEE C 62.41-1991 Category B across the input terminals. Note: This level of protection is a widely used standard for telecommunications power equipment. As with all such equipment, it is the end user's responsibility to provide an adequately sized Surge Suppression Device at the commercial power service entrance of the building that reduces all incoming surges to levels below the classes/categories stated for the equipment. (B) When Equipped with List 35 or List 36: Compliance with EN61000-4-5 Installation Class 4, and capable of withstanding surges per ANSI/IEEE C62.41-1991 Category A, Category B, and Category C, and ANSI/IEEE C62.41.2 Scenario II, Exposure 3, 100KA 8/20us, 10KA 10/350us. 1.1.10 ESD Protection: Complies with EN61000-4-2 Level 4 (8kV contact). 1.1.11 Electrical Fast Transient / Burst Immunity: Complies with EN61000-4-4 Level 4. 1.1.12 Mounting: Rear access is required for wiring. Recommended minimum aisle space clearance is 2'6" for the front of the Power/Distribution Bay and 2' for the rear of the Power/Distribution Bay. 1.2 Compliance Information 1.2.1 Safety Compliance: This power board is UL Listed ("c UL") as a DC Power Distribution Center for Communications Equipment. This unit meets the requirements of CSA 22.2, No. 225 and is tested and Certified by UL ("c UL") as a Custom Built Power Distribution Center for Communications Equipment. 1.2.2 NEBS Compliance: Compliance verified by a Nationally Recognized Testing Laboratory (NRTL) per GR-1089-CORE and GR-63-CORE. Contact Emerson Network Power for NEBS compliance reports. 1.3 Local Controls and Indicators 1.3.1 "Bay Alarm" Indicator: Located at the top center of each bay. Green = OK Red = Bay Failure Yellow (flashing) = Identified by the MCA 1.3.2 See also specifications for PCU, MCA, and LMS. 2. DC DISTRIBUTION 2.1 Ratings 2.1.1 Power/Distribution Bay: 2400 amperes, maximum, per bay. 10,000 amperes, maximum, per system. 2.1.2 Distribution Row: 1200 amperes, maximum. Each Power/Distribution Bay has two (2) Distribution Rows. 2.1.3 Fuse/Circuit Breaker Mounting Positions: Each Distribution Row contains 24 fuse/circuit breaker mounting positions which provides 48 fuse/circuit breaker mounting positions per bay. Note that some fuse/circuit breaker combinations require more than one fuse/circuit breaker mounting position. Refer to Distribution Devices under ACCESSORY INFORMATION for details. 2.2 Local Controls and Indicators 2.2.1 MCA Component Identification Indicator: Each MCA component (i.e. PCU, Row Monitoring Circuit Card, Bay Router Circuit Card, MCA Relay Circuit Card) contains an ID LED Indicator. Page 64 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home The ID indicator illuminates Green when the component is OK, Red when the component has failed, and flashing yellow when the component is identified by the MCA. 2.2.2 "Distribution Row" Indicators: Each distribution row contains and indicator located on a hinged door panel covering the row's MCA Monitoring circuit card. Green = OK Red = Card Failure Yellow (flashing) = Identified by the MCA 3. PCU 3.1 Output Ratings 3.1.1 Voltage: Nominal -48 volts DC, Positive Ground. (A) Without Battery Charge Temperature Compensation: Float voltage is adjustable from 47.00 to 58.00 volts DC. Test/equalize voltage is adjustable from 45.00 to 58.00 volts DC. Both float and test/equalize voltages are factory set at 52.00 volts, unless otherwise specified. The output voltage temperature coefficient does not exceed 0.01% per degree centigrade from 0°C to +40°C. (B) With Battery Charge Digital Temperature Compensation Probe: With an optional battery charge digital temperature compensation probe installed, the MCA automatically increases or decreases the output voltage as battery ambient temperature decreases or increases, respectively. Float voltage is factory set at approximately 54.48 volts at 25°C battery ambient. The float and test/equalize voltage range is the same as without battery charge temperature compensation. Using battery and equipment manufacturers’ recommendations, the user selects the following temperature compensation curve parameters via the MCA. Refer to "Typical Float Charge Thermal Characteristics Using Optional Battery Charge Digital Temperature Compensation Probe" in Battery Charge Temperature Compensation Probe for Digital Compensation under ACCESSORY INFORMATION. (1) The temperature compensation slope in volts/°C. Adjustable from zero to 200 millivolts/°C. Factory set at 0V/°C (DIGITAL TC OFF). (2) The maximum voltage limit in volts DC. Adjustable from float up to 58.5 volts DC, but automatically limited to one volt below the High Voltage Shutdown setting. Factory set at 56.5 volts DC. (3) The minimum voltage limit in volts DC. Adjustable from float down to 44 volts DC. Factory set at 50.0 volts DC. 3.1.2 Current: Two hundred (200) amperes per PCU, up to a total of 2,000 amperes per Power/Distribution Bay with ten (10) PCUs installed, and up to a total of 10,000 amperes per system when equipped with 50 PCUs. 3.1.3 Regulation (A) Static: The MCA controls the steady state output voltage to within ±0.05% of any voltage setting within the range of 44.0 to 58.0 volts DC for any and all combinations of load from no load to full load, input voltage, and input frequency at a constant ambient temperature. If the MCA's regulation feature is disabled for any reason, steady state regulation is ±1.0% as controlled within the PCUs. (B) Dynamic Response: For any step load change from 10% to 90% or from 90% to 10% of full rated load within 250 microseconds, shall not cause the voltage measured at the output to overshoot or undershoot more than 5% of the regulated output level within 1 millisecond. The output voltage must return and stay within the ±1% regulation band within 4 milliseconds and within the ±0.5% regulation band within 3 seconds. Page 65 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home Any step change of the line voltage within the limits specified in Paragraph 3.2.1 shall not cause the output voltage to deviate outside the ±0.5% regulation band. 3.1.4 Filtering (with or without battery): Typical readings were taken at nominal input voltage, nominal output voltage, 50% load, and 25°C (77°F) ambient. (A) Voice Band Noise: Complies with Telcordia GR-947-CORE. (1) Typically 13 dBrn with C-message weighting. Does not exceed 32 dBrn C. (2) Typically 0.100 millivolt psophometric. Does not exceed 1 millivolt psophometric. (B) Wide Band Noise: Complies with Telcordia GR-947-CORE. (1) Typically 150 millivolt peak-to-peak. Does not exceed 200 millivolt peak-to-peak. (2) Typically 10 millivolts rms. Does not exceed 100 millivolt rms. 3.2 Input Ratings (480VAC – List 20) 3.2.1 Voltage: Nominal 480 volts AC, three phase, 60 Hz, with an operating range of 408 to 528 volts. Acceptable input frequency range is 57 to 63 Hz. 3.2.2 Harmonic Content: Complies with IEEE-519-1992. Voltage harmonic distortion of less than 5% when operating on a line impedance of 0.104 ohms or less. 3.2.3 Inrush Current: Peak does not exceed 6 times the RMS input current at full load, under any conditions of input voltage within the rated input voltage range stated in Paragraph 3.2.1 and for any duration of AC input interrupts. Under the above conditions, standard AC distribution circuit breakers will not trip. 3.2.4 Typical Input Data: 60 Hz input. (A) System output is initially adjusted to 54.48 volts DC as measured at the output bus at 50% of full load and nominal input. Number Nominal Percent Input Input Input Power Efficiency of PCUs Input of Full Current VA Watts Factor % Installed Voltage Load (Amperes) 0 0.155 129 90 0.700 -- 25 3.811 3169 3061 0.966 89.00 1 480 50 7.293 6071 5968 0.983 90.55 75 10.858 9030 8958 0.992 90.30 100 14.562 12121 12048 0.994 89.33 Number Nominal Percent Input Input Input Power Efficiency of PCUs Input of Full Current VA Watts Factor % Installed Voltage Load (Amperes) 0 0.775 645 450 0.700 -- 25 15.055 15845 15305 0.966 89.00 5 480 50 36.465 30355 29840 0.983 90.55 75 54.290 45150 44790 0.992 90.30 100 72.810 60605 60240 0.994 89.33 Page 66 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Number Nominal Percent Input Input Input Power Efficiency of PCUs Input of Full Current VA Watts Factor % Installed Voltage Load (Amperes) 0 1.550 1290 900 0.700 -- 25 38.110 31690 30610 0.966 89.00 10 480 50 72.930 60710 59080 0.983 90.55 75 108.580 90300 89380 0.992 90.30 100 145.620 121210 120980 0.994 89.33 (B) Typical Efficiency versus Output Current: Typical Efficiency versus Output Current 92.00 90.00 88.00 86.00 408V 84.00 480V 528V 82.00 80.00 78.00 76.00 0.000 50.000 100.000 150.000 200.000 250.000 Output Current (Amps) Page 67 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. Percent Effieciency SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home (C) Maximum input current at 100% of full load with output adjusted to 58 volts DC as measured at the output bus. Nominal Number of Input Input Current Input PCUs Voltage (Amperes) Voltage Installed 1 18.44 2 36.89 3 55.32 4 73.77 5 92.20 480 408 6 110.64 7 129.08 8 147.55 9 165.96 10 184.40 3.3 Input Ratings (208/240VAC – List 21) 3.3.1 Voltage: Nominal 208/240 volts AC, three phase, 60 Hz, with an operating range of 176 to 264 volts. Acceptable input frequency range is 47 to 63 Hz. 3.3.2 Harmonic Content: Complies with IEEE-519-1992. Voltage harmonic distortion of less than 5% when operating on a line impedance of 0.104 ohms or less. 3.3.3 Inrush Current: Peak does not exceed 6 times the RMS input current at full load, under any conditions of input voltage within the rated input voltage range stated in Paragraph 3.2.1 and for any duration of AC input interrupts. Under the above conditions, standard AC distribution circuit breakers will not trip. 3.3.4 Typical Input Data: 60 Hz input. (A) System output is initially adjusted to 54.48 volts DC as measured at the output bus at 50% of full load and nominal input. Number Nominal Percent Input Input Input Power Efficiency of PCUs Input of Full Current VA Watts Factor % Installed Voltage Load (Amperes) 0 0.100 120 84 0.700 -- 25 8.720 3149 3078 0.977 88.30 1 208 50 16.855 6075 6032 0.992 89.97 75 25.720 9163 9132 0.996 89.03 100 34.480 12398 12371 0.997 87.51 0 0.080 109 82 0.750 -- 25 7.702 3209 3115 0.970 88.88 1 240 50 14.590 6074 6004 0.988 90.41 75 22.070 9157 9106 0.994 89.42 100 29.610 12335 12294 0.996 88.06 Page 68 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Number Nominal Percent Input Input Input Power Efficiency of PCUs Input of Full Current VA Watts Factor % Installed Voltage Load (Amperes) 0 0.50 600 420 0.700 -- 25 43.60 15745 15390 0.977 88.30 5 208 50 84.28 30375 30160 0.992 89.97 75 128.60 45815 45660 0.996 89.03 100 172.40 61990 61855 0.997 87.51 0 0.40 545 410 0.750 -- 25 38.51 16045 15575 0.970 88.88 5 240 50 72.95 30370 30020 0.988 90.41 75 110.35 45785 45530 0.994 89.42 100 148.05 61675 61470 0.996 88.06 Number Nominal Percent Input Input Input Power Efficiency of PCUs Input of Full Current VA Watts Factor % Installed Voltage Load (Amperes) 0 1.00 1200 840 0.700 -- 25 87.20 31490 30780 0.977 88.30 10 208 50 168.55 60750 60320 0.992 89.97 75 257.20 91630 91320 0.996 89.03 100 344.80 123980 123710 0.997 87.51 0 0.80 1090 820 0.750 -- 25 77.02 32090 31150 0.970 88.88 10 240 50 145.90 60740 60040 0.988 90.41 75 220.70 91570 91060 0.994 89.42 100 296.10 123350 122940 0.996 88.06 Page 69 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home (B) Typical Efficiency versus Output Current: Typical Efficiency versus Output Current 92.00 90.00 88.00 86.00 176V 208V 84.00 240V 264V 82.00 80.00 78.00 76.00 0.000 50.000 100.000 150.000 200.000 250.000 Output Current (Amps) (C) Maximum input current at 100% of full load with output adjusted to 58 volts DC as measured at the output bus. Nominal Number of Number of Input Input Current Nominal Input Input Current Input PCUs PCUs Voltage (Amperes) Input Voltage Voltage (Amperes) Voltage Installed Installed 1 36.78 1 31.71 2 73.56 2 63.42 3 110.34 3 95.13 4 147.12 4 126.84 5 183.90 5 158.55 208 208 240 240 6 220.68 6 190.26 7 257.46 7 221.97 8 294.24 8 253.68 9 331.02 9 285.39 10 367.80 10 317.10 Page 70 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. Percent Efficiency System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 3.4 Standard Features 3.4.1 Type of Power Conversion Circuit: High frequency. 3.4.2 Float Charging Output Mode: In this mode of operation, system output voltage is constant and output current does not exceed the current limit setting. During normal operation, the battery is not required to furnish load current and remains in a fully charged condition. The float voltage setting can be checked and/or adjusted without removing a PCU or affecting the load. One adjustment changes the output of all PCUs. Note: If the current demanded by the load exceeds the current limit setting of the system, the battery is required to furnish the difference in load current and begins discharging. Note: If the system is used with a digital battery charge temperature compensation probe, the MCA automatically adjusts system output. This ensures proper voltage to the battery as battery ambient temperature fluctuates. 3.4.3 Test/Equalize Charging Output Mode: This mode of operation is used if higher output voltage is required for equalizing the charge on all battery cells of a conventional flooded cell battery, or for recharging the battery following a commercial power failure. If the installation site does not require system equalize mode of operation, the equalize feature can be used as a test feature. System equalize voltage can be adjusted to a test voltage value. Placing the system into the test/equalize mode causes system output voltage to increase or decrease to this test voltage value. The test/equalize voltage setting can be checked and/or adjusted without removing a PCU or affecting the load. One adjustment changes the output of all PCUs. Note: If the system is used with a battery charge temperature compensation probe, typical equalize mode of operation is not used. 3.4.4 Output Mode of Operation Selection: There are four methods of placing the system from the float mode to the test/equalize mode. (A) Method 1 (Manual Test/Equalize): A user manually places the system into the test/equalize mode via the MCA interface. A user must manually return the system to the float mode via the MCA interface. (B) Method 2 (Manually Initiated Timed Test/Equalize): A user manually places the system into the test/equalize mode via the MCA interface. The system automatically returns to the float mode after a preset programmable time period (1-99 hours, in increments of one hour). (C) Method 3 (Automatic Test/Equalize): THE AUTOMATIC EQUALIZE FEATURE IS INTENDED FOR USE ONLY WITH WET CELL BATTERIES. USING THIS FEATURE WITH VALVE REGULATED BATTERIES IS NOT RECOMMENDED. This feature can be enabled or disabled by a user via the MCA. The default state is disabled. The Automatic Equalize feature is a time based function that is controlled by a customer selectable multiplier and by the Battery on Discharge (BOD) alarm setpoint. The MCA’s default setting is for a multiplier of zero, which disables the Automatic Equalize feature. When the Automatic Equalize feature is enabled, if system voltage drops to less than the BOD alarm setpoint, the MCA initiates a timing cycle to measure the discharge time period. The MCA requires at least 15 minutes of continuous BOD alarm in order to prevent nuisance equalization cycles. When system voltage rises to above the BOD alarm setpoint, the MCA ends the discharge timing cycle and (assuming a minimum of 15 Page 71 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home minutes has elapsed) places the PCUs into the equalize mode for a customer selectable multiple of the discharge time period (the discharge time period includes the initial 15 minutes). The equalize time period can be set for 0 to 15 times the discharge time period, up to a maximum of 300 hours. A zero (0) setting disables the feature. (D) Method 4 (External Test/Equalize): A user (or external equipment) places the system into the test/equalize mode by applying an external signal to the system. The system returns to the float mode when the external signal is removed. This method overrides the other three methods. 3.4.5 Input Protection: Lists 1 and 11 provide connections for up to ten AC input branch circuits, one per PCU mounting position. Customer to provide AC input branch circuit protection. Lists 2 and 12 must be used with a PDSC (AC Input 'Power Distribution Service Cabinet'). This cabinet provides connections for one or two AC input branch circuits. A 30 ampere AC input circuit breaker with an interrupting capacity of 22kA (List 30) or 65kA (List 31) amperes at 480 volts AC is provided for each PCU mounting position. (A) Low AC Input Voltage Inhibit: If AC input voltage decreases to a preset non-adjustable value, the PCU's power conversion circuitry inhibits, disabling system output. When AC input voltage increases to another preset non-adjustable value, the system automatically restarts. (1) 480VAC Input: Designed to inhibit at approximately 385 volts AC, and to restart at approximately 400 volts AC. (2) 208/240VAC Input: Designed to inhibit at approximately 160 volts AC, and to restart at approximately 166 volts AC. (B) High AC Input Voltage Inhibit: If AC input voltage increases to a preset non-adjustable value, the PCU's power conversion circuitry inhibits, disabling system output. When AC input voltage decreases to another preset non-adjustable value, the system automatically restarts. (1) 480VAC Input: Designed to inhibit at approximately 550 volts AC, and to restart at approximately 535 volts AC. (2) 208/240VAC Input: Designed to inhibit at approximately 278 volts AC, and to restart at approximately 274 volts AC. (C) Phase Loss: If any of the three phases of the AC input voltage decreases below the lower limit or increases above the upper limit in Paragraph 3.2.1, the PCU's power conversion circuitry inhibits, disabling system output. When the phase is restored, the system automatically restarts. 3.4.6 Output Protection (A) Current Limiting: The maximum current delivered by the system can be programmed from 10% to 110% of total system capacity. The MCA automatically adjusts the current limit circuit on each PCU so that this value is not exceeded. If a PCU fails, the MCA automatically resets each remaining PCU's current limit point to maintain this value. The MCA also insures that the current limit circuit on any PCU is not set above 110% of its capacity. The default current limit setting is the sum of each installed PCU's output rating. If an additional PCU is added to the system, the system current limit is automatically increased by the rating of the new PCU and the new current limit value is displayed. The current limiting point can be adjusted without removing a PCU. One adjustment changes the setting of all PCUs. The current limit is factory set at 100% of rated full load, unless otherwise specified. Page 72 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home (B) Output Fusing: Output fusing is provided in each PCU. If a fuse opens, local and remote PCU Fail Alarms activate. This fusing is not customer replaceable. (C) Thermal Current Limiting: Each PCU continuously monitors the ambient temperature surrounding the power conversion unit circuit. If this temperature for any reason (such as a high ambient office temperature) increases above approximately +40°C (+104°F), the PCU will not shut down. Rather, the PCU will limit its maximum output current to maintain the temperature of the power conversion circuit within design parameters. Full current capability is restored when the temperature decreases to below approximately +40°C (+104°F). The following figure illustrates typical operating parameters. Note: If the current limit setting is greater than the maximum allowable output current for the existing room ambient temperature, the current limit setting will automatically be reduced. Refer to the following figure. Local and external indications will be given. Warning: The PCU is rated for continuous operation at full output current up to +40°C (+104°F). Operation between +40°C and +80°C (+104°F and +176°F) 1 is considered abnormal and should be used on a temporary basis only. 1 Temporary Operation at Abnormal Temperature: Temporary operation refers to a period of not more than eight consecutive hours per day, and a total of not more than 15 days in a year. (This refers to a total of 120 hours in any given year, but no more than 15 occurrences in that one year period.) PCU THERMAL CURRENT LIMIT CURVE (TYPICAL) 220 200 180 160 140 120 100 80 60 40 20 0 25 30 35 40 45 50 55 60 65 70 75 80 °C 0 32 77 86 95 104 113 122 131 140 149 158 167 176 °F NORMAL ABNORMAL CONTINUOUS TEMPORARY OPERATION OPERATION AMBIENT TEMPERATURE Typical Thermal Current Limit Curve (D) High Temperature Inhibit: A thermal switch present in each PCU continuously monitors the temperature of the power conversion circuit. If the temperature of the power conversion circuitry exceeds the design limits a circuit will inhibit the PCU. Manual restart is then required. Page 73 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home (E) High Voltage Shutdown (1) Internal: If PCU output voltage exceeds an adjustable preset value and is delivering more than 10% of its rated current, the PCU shuts down. After approximately 3 seconds, the PCU automatically restarts. If PCU output voltage again exceeds the high voltage shutdown value within 5 minutes, the PCU shuts down and locks out. Manual restart is then required. If the PCU does not experience a high voltage condition within the 5 minute time period, the restart circuit is reset. If two or more PCUs are installed in the Power/Distribution Bay, or if the Power/Distribution Bay is paralleled with other Power/Distribution Bays, only the PCU causing the high voltage condition shuts down. The high voltage shutdown point can be checked and/or adjusted without removing a PCU. One adjustment changes the setting of all PCUs. Adjustable from 48.00 to 59.50 volts DC. Factory set at 57.50 volts, unless otherwise specified. (2) Remote: See Paragraph 4.1.13 (B). (3) Backup: If PCU output voltage exceeds a second (non-adjustable) value, the PCU shuts down and locks out regardless of load. Manual restart is then required. 3.4.7 DC/DC Converter Failure: If a PCU's DC/DC converter fails, the PCU shuts down. After approximately 3 seconds, the PCU automatically restarts. If a DC/DC converter failure condition occurs again within 5 minutes, the PCU shuts down and locks out. Manual restart is then required. If the PCU does not experience a DC/DC converter failure condition within the 5 minute time period, the restart circuit is reset. 3.4.8 Power Factor Corrector Converter Failure: If a PCU's power factor corrector converter fails, the PCU shuts down. After approximately 3 seconds, the PCU automatically restarts. If a power factor corrector failure condition occurs again within 5 minutes, the PCU shuts down and locks out. Manual restart is then required. If the PCU does not experience a power factor corrector failure condition within the 5 minute time period, the restart circuit is reset. 3.4.9 Thermal Shutdown: If the internal temperature of a PCU exceeds the over temperature protection threshold, the PCU shuts down. After approximately 3 minutes, the PCU automatically restarts. If the internal temperature of the PCU again exceeds the over temperature protection threshold within 30 minutes, the PCU shuts down and locks out. Manual restart is then required. If the internal temperature of the PCU does not exceed the over temperature protection threshold within the 30 minute time period, the thermal shutdown lockout circuit is reset. 3.4.10 Paralleling: This system may be connected in parallel with any rectifier of the same polarity and adjusted to the same output voltage. 3.4.11 Load Sharing: The MCA load sharing feature automatically balances the load to within ±1% of the PCUs rated output currents. If the MCA's load sharing feature is disabled for any reason, pre-programmed slope control in each PCU balances the load to within ±10% of their rated output currents. The MCA will balance a system of up to 50 PCUs within 5 minutes. The MCA's load sharing feature is disabled whenever the system is in current limit, the system is delivering more than 97% capacity, or the system is delivering less than 3% capacity. Page 74 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 3.4.12 Output Current Walk-In: Output current gradually increases after the system is switched on, or AC service is supplied or restored as indicated below. Minimum Elapsed Load Current % Time (seconds) 20 - 50 2.5 75 5.0 100 8.0 3.4.13 Cooling: Each PCU contains six (6) fans for forced convection cooling. If one fan in a PCU fails, the PCU continues to operate but at reduced output current (maximum output current is reduced to 50% of rated output current). If two or more fans fail, the PCU's power conversion circuitry inhibits. 3.4.14 Local Controls: See Operation section of the User Manual for complete descriptions. Location NAME / Description Type PCU Standby/Operate Switch Rocker Switch 3.4.15 Local Status and Alarm Indicators: See Operation section of the User Manual for complete descriptions. Location NAME / Description Type LED AC/Identification Green = AC OK Yellow (blinking) = Being ID'd LED Red = PCU Fail PCU PCU Fail/Minor Red (blinking) = PCU in low voltage inhibit mode Yellow = Minor Alarm Yellow (blinking) = communications with MCA lost 10-Segment Green LED Indicator Bar Output Current (blinks when in overload condition) 4. MCA 4.1 Standard Features 4.1.1 MCA Interface: You interface with the MCA locally via the MCA Control Panel located on the outside of the primary Power/Distribution Bay's front door. You can also interface with the MCA via the LMS, if furnished. 4.1.2 MCA Local Display: Provides digital metering of system load voltage and current, individual PCU output, and individual load shunts. Also displays system alarm messages and adjustment information, as detailed in Paragraph 4.1.12 (MCA Display). 4.1.3 MCA Meter Accuracy: ±0.01 V, ±0.005% / °C 4.1.4 MCA Universal Adjustment Circuit: Provides single point control of float output voltage, test/equalize output voltage, high voltage shutdown, and current limit adjustments. Note: If the MCA should fail, the PCUs remember the float and high voltage shutdown settings last delivered by the MCA. The current limit setting of each PCU goes to 100% of rated full load. Page 75 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home Provides adjustments for all MCA alarm and control circuits. Adjustment ranges and factory settings as follows. All adjustments can be performed locally via the MCA Control Panel, and most can be performed remotely via the LMS (if furnished). (A) System High Voltage #1 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at 55.5 volts, unless otherwise specified. (B) System High Voltage #2 Alarm: Adjustable from 48.00 to 59.00 volts DC. Factory set at 56.5 volts, unless otherwise specified. (C) Battery On Discharge Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at 51.0 volts, unless otherwise specified. (D) Very Low Voltage Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set at 47.0 volts, unless otherwise specified. (E) Total Distribution Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. (F) Distribution Group A Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. (G) Distribution Group B Load Alarm: Adjustable from 0 to 60000 amperes. Factory set at 2000 amperes, unless otherwise specified. (H) High Battery Ambient Temperature #1 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -50°C to +99°C. You disable the feature by selecting the setting above +99°C. Factory set to off, unless otherwise specified. (I) High Battery Ambient Temperature #2 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -50°C to +99°C. You disable the feature by selecting the setting above +99°C. Factory set to off, unless otherwise specified. (J) Low Battery Ambient Temperature #1 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -49°C to +100°C. You disable the feature by selecting the setting below -49°C. Factory set to off, unless otherwise specified. (K) Low Battery Ambient Temperature #2 Alarm (if battery charge digital temperature compensation probe installed): Adjustable from -49°C to +100°C. You disable the feature by selecting the setting below -49°C. Factory set to off, unless otherwise specified. (L) Audible Alarm Cutoff Reset Feature: Adjustable from 0 to 15 minutes, in one minute intervals. A zero setting disables the feature. Factory set at 15 minutes, unless otherwise specified. (M) PCU Sequencing: The time delay between turning individual PCUs on is adjustable from 1 to 20 seconds, or feature disabled. The PCU Sequencing feature is factory set to ‘disabled’. (N) Timed Test/Equalize Period (also enables/disables the manually initiated timed test/equalize feature): Adjustable from 1 to 99 hours, in one hour intervals. When a value is set, the feature is enabled. You disable the feature by selecting the setting above 99. Factory set at 1 (one) hour, unless otherwise specified. (O) Automatic Test/Equalize Period (also enables/disables the automatic test/equalize feature): Adjustable from 0 to 15 times the discharge time period, up to a maximum of 300 hours. A zero (0) setting disables the feature. Factory set at zero (0), unless otherwise specified. Page 76 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home (P) Relay Test Seconds: Adjustable from 5 to 120 seconds, in one second intervals. Factory set at 45 seconds, unless otherwise specified. 4.1.5 MCA Audible Alarm and Audible Alarm Cutoff: The MCA contains an Audible Alarm, which is located on the MCA Control Panel. The audible alarm sounds when any alarm condition monitored by the MCA occurs. The alarm can be manually silenced (cutoff) by pressing a local pushbutton. A local indicator illuminates when the audible alarm has been cutoff. The alarm remains silenced for the current alarm condition only. If another alarm condition occurs, the audible alarm again sounds. A programmable audible alarm cutoff reset feature is provided. Once an audible alarm has been cutoff, it automatically resets (and sounds if the alarm condition is still present) after the time period programmed expires. If another alarm condition occurs, the audible alarm again sounds. 4.1.6 Remote On/Off (TR): The operation of any or all PCUs can be inhibited (TR) via the MCA Control Panel or from the LMS (if furnished). A PCU fail alarm is NOT issued. 4.1.7 MCA Alarm Logging: The MCA logs (with a date/time stamp) up to 500 recordable events. 4.1.8 PCU Sequencing: The MCA can be set to provide PCU Sequencing. When the MCA senses an “AC Power is OFF to All PCUs” alarm, it turns off all PCUs. When the “AC Power is OFF to All PCUs” alarm clears, the MCA turns on PCU #1, then turns on the other PCUs starting with PCU #2 every n seconds (n is user programmable from 1 to 20 seconds). If the MCA fails or the communication link is broken during a PCU Sequencing routine, all PCUs turn on immediately. 4.1.9 Local Controls: See Operation section of the User Manual for complete descriptions. Location NAME / Description Type Function Select Up Pushbutton Switch Function Select Down Pushbutton Switch MCA Function Set Enter / Move Left / Move Right Pushbutton Switch Control Function Set Yes / + / i Pushbutton Switch Panel Function Set No / - Pushbutton Switch Alarm Cutoff Pushbutton Switch Page 77 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home 4.1.10 Local Status and Alarm Indicators: See Operation section of the User Manual for complete descriptions. Location NAME / Description Type Message Display, Shows... • Active Alarms or "SYSTEM OK" • Various Measurement Items and Values • Various Inventory Items --- • Various Adjustment Items and Values • Various Operation Items MCA Control • Various Configuration Items and Settings Panel See Paragraph 4.1.12 "MCA Display" Alarm Cutoff LED - yellow Major LED - flashing red Minor LED - red AC LED - green/red Test/EQ LED - yellow 4.1.11 MCA Numbering Scheme: The MCA identifies (numbers) the components of the system as follows. MCA IDENTIFICATION NUMBER MCA NUMBERING SCHEME (note that each line COMPONENT shown below is NOTES EXAMPLE separated with a dash in the MCA display) Main Bay 1 Bay # Primary Bay is #1, other bays are Second Bay numbered consecutively, following the MCA/Router 2 bay-to-bay cabling scheme. Fifth Bay 5 Main Bay, First PCU 1-01 Bay # Primary Bay is #1, other bays are numbered consecutively, following the Second Bay, Third PCU PCU bay-to-bay cabling scheme. 2-03 PCU # w/in the Bay PCU #1 = Top, PCU #10 = Bottom. Fifth Bay, Tenth PCU 5-10 Page 78 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 MCA IDENTIFICATION NUMBER MCA NUMBERING SCHEME (note that each line COMPONENT shown below is NOTES EXAMPLE separated with a dash in the MCA display) Main Bay, Top Row, Set for A Bay # Primary Bay is #1, other bays are Designation numbered consecutively, following the 1-1A bay-to-bay cabling scheme. Second Bay, Bottom Row, Set Distribution Distribution Row # Distribution Row #1 = Top, for B Designation Row w/in Bay (A or B Distribution Row #2 = Bottom. 2-2B Designation) A or B as set by jumper on MCA Fifth Bay, Top Row, Distribution Row Monitoring Circuit Designation Not Set Card. 5-1 Type Type = Breaker, Fuse, or Plug-In. Main Bay, Circuit Breaker Mounted in Position One, Row Bay # Primary Bay is #1, other bays are numbered consecutively, following the 1 Set for A Designation bay-to-bay cabling scheme. Breaker 1-01A Distribution Point # Distribution Point = Second Bay, Fuse Mounted in Distribution Position Sixteen, Row 1 w/in Bay 1-12 (left – right, Left Side, Row #1). Device 13-24 (left – right, Right Side, Row #1). Designation Not Set 25-36 (left – right, Left Side, Row #2). Fuse 2-16 37-48 (left – right, Right Side, Row #2). Fifth Bay, Plug-In Mounted in Note that distribution components may Position Twenty-Six, Row 2 Set take more than one mounting position, for B Designation designation number is the left most Plug-In 5-26B mounting position. Main Bay, Relay Card in First Bay # Primary Bay is #1, other bays are Slot, Relay One on Card numbered consecutively, following the 1-1-1 bay-to-bay cabling scheme. Second Bay, Relay Card in MCA Relay Card Position # Card #1 = left slot, Third Slot, Relay Four on Card Circuit Card w/in Bay Card #7 = right slot. 2-3-4 Relay # w/in Card Relay # (see illustration in System Fifth Bay, Relay Card in Overview Chapter) Seventh Slot, Relay Six on Card 5-7-6 Main Bay, I/O Card in First Slot 1-1 Bay # Primary Bay is #1, other bays are Second Bay, I/O Card in Third numbered consecutively, following the MCA I/O Slot bay-to-bay cabling scheme. Circuit Card 2-3 Card Position # Card #1 = left slot, Fifth Bay, I/O Card in Seventh w/in Bay Card #7 = right slot. Slot 5-7 Page 79 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home 4.1.12 MCA Display: Presented next are illustrations from the MCA Menu Tree (Section 5886). Refer to the latest version of Section 5886 for the most recent MCA Menu Tree. See Operation section of the System's User Manual for complete descriptions of menu items. Page 80 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 The User navigates Lines 3 and 4 of the MCA Display using the Keypad on the MCA Control Panel. (The following indicates the actual text shown on each line of Lines 3 and 4 of the MCA Display, Line 4 also displays applicable navigation key codes, see previous page for explanation of codes.) INITIALIZATION MENU MAIN ALARM MENU PCU ALARM DETAIL MENU DISTRIBUTION ALARM DETAIL MENU PCU B#-P# EMERGENCY DIST. PANEL B#-P#A/B ############ WAIT ## 16 A STOP ACTIVE DISCONNECTED EMERGENCY STOP V########### 1 42 or PCU B#-P# HI VOLTAGE INPUT ACTIVE 17 DIST. PANEL B#-P#A/B SHUTDOWN HI VOLTAGE SHUTDOWN RECONNECT? 2 PCU B#-P# AC OFF OR INPUT ACTIVE 18 POSITION B#-P#A/B 3A, 4A, 5A, 6A NO AC DATA SYSTEM VOLTAGE IS NOT FOUND 3 PCU B#-P# AC LINE CHECK VALUES BEFORE VERY LOW 19 43 or B TOO LOW STARTING SYSTEM BATTERY IS ON POSITION NOT FOUND 4 PCU B#-P# AC LINE DISCHARGE PANEL B#-P#A/B FLOAT SETPOINT ALARM LIMIT vv.vvV 20 C TOO HIGH = vv.vvV NOW AT vv.vvV POSITION B#-P#A/B SYSTEM HIGH VOLTAGE 5 44 PCU B#-P# AC LINE TYPE UNKNOWN TEST/EQUALIZE #1 ALARM 21 D PHASE LOST = vv.vvV SYSTEM HIGH VOLTAGE F/CB/PI B#-P#A/B 6 45 PCU B#-P# POWER #2 ALARM OVER CURRENT HI VOLTAGE SHUTDOWN 22 E FACTOR FAIL = vv.vvV DIST. PANEL B#-P#A/B 1 SYSTEM BREAKER OR FUSE ALARM MENU PCU B#-P# DC/DC 46 FUSE ALARM LVD FAILURE PCU CURRENT LIMIT F/CB/PI B#-P#A/B 23 F 8 CONVERTER 7 or = aaaaaA IS OPEN DIST. PANEL B#-P#A/B 47 ### SYSTEM BREAKER & PCU B#-P# OUTPUT A/B CHANGED SYSTEM HI VOLTAGE #1 GO TO MAIN ALARM 24 G FUSE ALARMS 9 FUSE/BREAKER = vv.vvV MENU DIST. PANEL B#-P#A/B 48 PCU B#-P# OUTPUT IS AC POWER IS OFF TO PROCESSOR SYSTEM HI VOLTAGE #2 11 GO BACK TO MENU TREE 25 H 10 ALL PCUs INHIBITED = vv.vvV BEGINNING DIST. PANEL B#-P#A/B IS 49 1 PCU PCU B#-P# IS SET TO DUPLICATED BATTERY ON DISCHARGE 26 PCU ALARM MENU I STANDBY HAS FAILED = vv.vvV DIST. PANEL B#-P#A/B PCU B#-P# 50 or PCU B#-P# THERMAL 13 NO RESPONSE VERY LOW VOLTAGE 27 FAILURE ### PCUs J CURRENT LIMIT 12 = vv.vvV GO TO DISTRIBUTION HAVE FAILED GO TO MAIN ALARM 51 PCU B#-P# THERMAL 14 ALARM MENU TOTAL DISTRIBUTION or 28 MENU K SHUTDOWN = aaaaaA NO PCUs ARE GO BACK TO MENU TREE GO BACK TO MENU TREE 52 15 PCU B#-P# HI AMBIENT IN INVENTORY BEGINNING DISTRIBUTION GROUP A 29 BEGINNING L TEMPERATURE = aaaaaA 1 DIST. PANEL PCU B#-P# LOAD SHARE DISTRIBUTION ALARM MENU HAS FAILED DISTRIBUTION GROUP B 30 M IMBALANCE or DIST. PANEL B#-P#A/B = aaaaaA 39 ## DIST. PANELS FAILURE PCU B#-P# 1 FAN HIGH TEMPERATURE #1 38 31 HAVE FAILED SLOW/STOPPED GO TO MAIN ALARM = ttt°C/F 40 or MENU PCU B#-P# 2+ FANS N or 32 NO DIST. PANELS ARE SLOW/STOPPED NO HIGH TEMPERATURE GO BACK TO MENU TREE 41 IN INVENTORY #1 ALARM BEGINNING PCU B#-P# NO SENSE 33 1 I/O BOARD VOLTAGE HIGH TEMPERATURE #2 I/O BOARD ALARM MENU HAS FAILED = ttt°C/F PCU B#-P# IS I/O BOARD B#-P# 34 or O or DUPLICATED 54 FAILURE ## I/O BOARDS NO HIGH TEMPERATURE 53 PCU B#-P# HAVE FAILED GO TO MAIN ALARM 35 #2 ALARM 55 NO RESPONSE or MENU LOW TEMPERATURE #1 NO I/O BOARDS ARE GO TO PCU ALARM MENU GO BACK TO MENU TREE 36 = ttt°C/F IN INVENTORY 56 BEGINNING P or GO BACK TO MENU TREE 1 ROUTER 37 NO LOW TEMPERATURE ROUTER ALARM MENU BEGINNING HAS FAILED #1 ALARM ROUTER B# or LOW TEMPERATURE #2 65 ## ROUTERS FAILURE = ttt°C/F 64 HAVE FAILED GO TO MAIN ALARM I/O BOARD ALARM DETAIL MENU Q or 66 or MENU Binary Input Customer NO LOW TEMPERATURE NO ROUTERS ARE 57 GO BACK TO MENU TREE Text Messages #2 ALARM 67 IN INVENTORY BEGINNING I/O BOARD B#-P# AUDIBLE SILENT TIME 58 1 RELAY BOARD OVERCURRENT = mm MINUTES RELAY ALARM MENU HAS FAILED I/O BOARD B#-P# R or RELAY BOARD B#-P# or 59 77 PROCESSOR AUDIBLE ALARMS STAY FAILURE ## RELAY BOARDS 76 SILENCED I/O BOARD B#-P# IS HAVE FAILED GO TO MAIN ALARM 60 78 PCU SEQUENCING IS DUPLICATED or MENU DISABLED NO RELAY BOARDS ARE I/O BOARD B#-P# GO BACK TO MENU TREE 61 S or IN INVENTORY 79 NO RESPONSE BEGINNING PCU SEQUENCING DELAY HIGH TEMPERATURE #1 GO TO I/O BOARD 86 = ss SECONDS 62 ALARM ALARM MENU MANUAL TEST/EQUALIZE HIGH TEMPERATURE #2 GO BACK TO MENU TREE = hh HOURS 87 63 ALARM ALARM LIMIT ttt°C/F BEGINNING T or NOW AT ttt°C/F LOW TEMPERATURE #1 TEST/EQUALIZE STOP 88 ALARM ROUTER ALARM DETAIL MENU IS MANUAL ROUTER B# REMOTE LOW TEMPERATURE #2 AUTO EQUALIZE IS 89 68 SENSE OPEN ALARM DISABLED 86A, 87A, 88A, 89A ROUTER B# INTERNAL TEMPERATURE SENSOR U or 69 90 SENSE OPEN NO SIGNAL AUTO EQUALIZE FOR ## x DISCHARGE ROUTER B# PROCESSOR MAJOR MONITORING 70 NO TEMPERATURE ALARM(S) ROUTER B# REPORTS AN 71 91 or COMPENSATION ILLEGAL NODE Monitoring Major V or ROUTER B# IS LED Messages TEMPERATURE SLOPE 72 DUPLICATED = 0.vvvV/ °C/F MINOR MONITORING ROUTER B# MAXIMUM COMPENSATION ALARM(S) 73 W NO RESPONSE 92 or = vv.vvV GO TO ROUTER ALARM Monitoring Minor MINIMUM COMPENSATION 74 MENU X LED Messages = vv.vvV GO BACK TO MENU TREE MONITORING 75 IT IS NOW hh:mm:ss Y BEGINNING INFORMATION dd-mon-yy 93 or READY TO START THE Monitoring Info Z RELAY ALARM DETAIL MENU SYSTEM NOW? LED Messages RELAY B#-P#-R# IS 80 MONITORING DOES NOT STUCK 94 RESPOND RELAY BOARD B#-P# 81 CONTROLLER FAILURE PROCESSOR 95 #### RELAY BOARD B#-P# IS 82 THE CONTROLLER IS DUPLICATED 96 INITIALIZING RELAY BOARD B#-P# 97A, 98A, 99A 83 TOTAL DISTRIBUTION NO RESPONSE 97 LOAD ALARM GO TO RELAY ALARM 84 DISTRIBUTION GROUP A ALARM LIMIT aaaaaA MENU 98 LOAD ALARM NOW AT aaaaaA GO BACK TO MENU TREE 85 DISTRIBUTION GROUP B BEGINNING 99 LOAD ALARM THE DISPLAY DOES NOT 100 RESPOND 101 GO TO FUNCTION MENU GO BACK TO MENU TREE 102 BEGINNING NORMAL DISPLAY MENU A to (Sheet 2 of 4) Page 81 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) from MEASUREMENT MENU ROUTER VOLTAGE MENU (Sheet 1 of 4) SYSTEM OUTPUT SENSE ROUTER B# REMOTE 105 vv.vvV (REM) SENSE vv.vvV A 104 or 10 ROUTER B# INTERNAL SYSTEM OUTPUT SENSE 6 SENSE vv.vvV vv.vvV (AVG) 10 GO TO MEASUREMENT FUNCTION MENU TOTAL DISTRIBUTION 7 MENU 109 (cont'd on next page) LOAD aaaaaA GO BACK TO MENU TREE 108 DISTRIBUTION GROUP A BEGINNING VIEW THE SYSTEM 117 103 LOAD aaaaaA MEASUREMENTS DISTRIBUTION LOAD MENU DISTRIBUTION GROUP B DISTRIBUTION LOAD DETAIL MENU FLOAT MODE IS ACTIVE 118 LOAD aaaaaA DIST. PANEL B#-P#A/B SET TEST/EQ? 110 F/CB/PI B#-P#A/B LOAD aaaaaA 114 TOTAL AUXILIARY or LOAD aaaaaA 119 LOAD aaaaaA TEST/EQ MODE ACTIVE I/O BOARD B#-P# GO TO DISTRIBUTION 130 111 115 SET FLOAT? TOTAL PCU OUTPUT LOAD aaaaaA LOAD MENU 123 or aaaaaA GO TO MEASUREMENT 112 GO BACK TO MENU TREE TEST/EQUALIZE INPUT 116 MENU TEMPERATURE SENSOR BEGINNING 127 IS ACTIVE ttt°C/F GO BACK TO MENU TREE 113 VIEW THE SYSTEM BEGINNING 128 131 GO TO FUNCTION MENU PCU INVENTORY DETAIL MENU INVENTORY GO BACK TO MENU TREE 129 AUXILIARY CURRENT MENU PCU B#-P# ASSEMBLY BEGINNING 136 ##################### I/O BOARD B#-P# 120 LOAD aaaaaA PCU B#-P# SERIAL # 137 ##################### B GO TO MEASUREMENT 121 MENU PCU B#-P# BOOTCODE 138 to ##################### GO BACK TO MENU TREE 122 (Sheet 3 of 4) BEGINNING PCU B#-P# SOFTWARE 139 ##################### PCU CURRENT MENU PSC B#-P# ASSEMBLY 140 PCU B#-P# OUTPUT ##################### 124 aaaaaA PSC B#-P# SERIAL # 141 GO TO MEASUREMENT ##################### 125 INVENTORY MENU MENU PSC B#-P# BOOTCODE 142 1 PCU IS GO BACK TO MENU TREE ##################### 126 REPORTING BEGINNING PSC B#-P# SOFTWARE or 143 ##################### PCU INVENTORY MENU ### PCUs ARE 132 GO TO PCU REPORTING PCU B#-P# IS RATED 144 133 INVENTORY or AT aaaaaA NO PCUs ARE GO BACK TO MENU TREE 134 GO TO INVENTORY MENU 145 INSTALLED BEGINNING GO BACK TO MENU TREE 1 PCU POSITION 135 DISTRIBUTION INVENTORY DETAIL MENU BEGINNING IS EMPTY or POINT B#-P#A/B IS A DISTRIBUTION INVENTORY MENU 151 F/CB/PI ### PCU POSITIONS 146 PANEL B#-P#A/B INCLUDES ARE EMPTY PANEL B#-P#A/B ASSEMBLY 152 1 POINT or ############ 148 or NO PCU POSITIONS PANEL B#-P#A/B SERIAL # PANEL B#-P#A/B INCLUDES 153 ARE EMPTY ############ ## POINTS 1 DIST. PANEL IS PANEL B#-P#A/B BOOTCODE 149 REPORTING GO TO INVENTORY MENU 154 ############ or GO BACK TO MENU TREE PANEL B#-P#A/B SOFTWARE 150 ## DIST. PANELS ARE 155 BEGINNING 147 ############ REPORTING or GO TO DISTRIBUTION I/O BOARD INVENTORY MENU 156 INVENTORY NO DIST. PANELS ARE I/O BOARD B#-P# IS INSTALLED 159 GO BACK TO MENU TREE INSTALLED 157 1 I/O BOARD IS BEGINNING 160 GO TO INVENTORY MENU REPORTING I/O BOARD INVENTORY DETAIL MENU or GO BACK TO MENU TREE 161 BEGINNING ## I/O BOARDS ARE BOARD B#-P# ASSEMBLY 158 162 REPORTING ############ ROUTER INVENTORY MENU or BOARD B#-P# SERIAL # 163 NO I/O BOARDS ARE ROUTER B# IS ############ 169 INSTALLED INSTALLED BOARD B#-P# BOOTCODE 164 170 1 ROUTER IS GO TO INVENTORY MENU ############ REPORTING GO BACK TO MENU TREE BOARD B#-P# SOFTWARE or 171 165 BEGINNING ############ ## ROUTERS ARE 168 GO TO I/O BOARD REPORTING RELAY INVENTORY MENU 166 INVENTORY or RELAY BOARD B#-P# IS NO ROUTERS ARE 180 GO BACK TO MENU TREE INSTALLED 167 INSTALLED BEGINNING 181 GO TO INVENTORY MENU 1 RELAY BOARD IS ROUTER INVENTORY DETAIL MENU REPORTING GO BACK TO MENU TREE 182 or BEGINNING ROUTER B# CAN HANDLE 172 ## RELAY BOARDS ARE ## PCUs 179 REPORTING MONITORING INVENTORY DETAIL MENU ROUTER B# ASSEMBLY 173 or MONITORING ASSEMBLY ############ 191 NO RELAY BOARDS ARE ##################### ROUTER B# SERIAL # INSTALLED 174 MONITORING SERIAL # ############ 192 TEMPERATURE SENSOR ##################### ROUTER B# BOOTCODE REPORTING 175 MONITORING BOOTCODE ############ 189 or 193 ##################### ROUTER B# SOFTWARE NO TEMPERATURE 176 MONITORING SOFTWARE ############ SENSOR 194 ##################### GO TO ROUTER MONITORING IS 177 195 GO TO INVENTORY MENU INVENTORY REPORTING 190 or GO BACK TO MENU TREE GO BACK TO MENU TREE 178 196 NO MONITORING IS BEGINNING BEGINNING INSTALLED CONTROLLER INVENTORY DETAIL MENU RELAY INVENTORY DETAIL MENU SENSE VOLTAGE IS CONTROLLER SERIAL # BOARD B#-P# ASSEMBLY REMOTE INPUT 199 183 ##################### ############ 197 or SENSE VOLTAGE IS CONTROLLER BOOTCODE BOARD B#-P# SERIAL # 200 184 AVERAGED ##################### ############ BOARD B#-P# BOOTCODE CONTROLLER ASSEMBLY CONTROLLER SOFTWARE 198 201 185 ############ ##################### ############ DISPLAY ASSEMBLY BOARD B#-P# SOFTWARE 208 UPDATE THE INVENTORY 202 186 ##################### ############ 209 GO TO FUNCTION MENU DISPLAY SERIAL # GO TO RELAY BOARD 203 187 GO BACK TO MENU TREE ##################### INVENTORY 210 BEGINNING DISPLAY BOOTCODE GO BACK TO MENU TREE 204 188 ##################### BEGINNING DISPLAY SOFTWARE 205 ##################### 206 GO TO INVENTORY MENU GO BACK TO MENU TREE 207 BEGINNING Page 82 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 SYSTEM ADJUSTMENT MENU RELAY FUNCTION DEFINITION MENU FLOAT SETPOINT CHECKED CONDITIONS 212 254 = vv.vvV DE-ENERGIZE or TEST/EQUALIZE 213 CHECKED CONDITIONS from = vv.vvV ENERGIZE (Sheet 2 of 3) HI VOLTAGE SHUTDOWN 214 9/_EMERGENCY STOP = vv.vvV 255 B INPUT ACTIVE TEST H.V. SHUTDOWN 9/_HI VOLTAGE SHUTDOWN = vv.vvV 256 INPUT ACTIVE 215 FUNCTION MENU LOSS IS POSSIBLE. GO 9/_SYSTEM VOLTAGE IS 257 (cont'd from previous page) AHEAD ANYWAY? VERY LOW ADJUST THE SYSTEM PCU CURRENT LIMIT 9/_SYSTEM BATTERY ON 211 216 258 VOLTS & AMPS = aaaaaA DISCHARGE ADJUST THE ALARM 9/_SYSTEM HIGH VOLTAGE 100% PCU CURRENT IS 220 217 259 SETPOINTS *****A #1 ALARM TURN PCUs ON OR OFF PCU ENABLE MENU 218 9/_SYSTEM HIGH VOLTAGE GO TO FUNCTION MENU 260 or #2 ALARM PCU B#-P# IS NOW ON 234 GO BACK TO MENU TREE ENERGY MANAGEMENT IS 219 TURN IT OFF? 9/_1 SYSTEM BREAKER OR BEGINNING 261 IN CONTROL 235 or FUSE ALARM ALARM ADJUSTMENT MENU CHANGE CONFIGURATION PCU B#-P# IS NOW OFF 238 9/_2+ SYSTEM BREAKER & 262 PARAMETERS TURN IT ON? SYSTEM HI VOLTAGE #1 FUSE ALARMS 221 VERIFY TEST, ESTOP, 236 = vv.vvV GO TO FUNCTION MENU 9/_AC POWER IS OFF TO & HVS INPUTS 263 SYSTEM HI VOLTAGE #2 GO BACK TO MENU TREE 1 PCU 222 or 237 = vv.vvV BEGINNING 9/_AC POWER IS OFF TO TEST SHUTDOWN INPUT 264 BATTERY ON DISCHARGE 2+ PCUs IS ON 223 = vv.vvV 318 or 9/_AC POWER IS OFF TO 265 VERY LOW VOLTAGE ALL PCUs EMERGENCY STOP INPUT 224 = vv.vvV IS ON 9/_1 PCU FAILURE 266 TOTAL DISTRIBUTION or ANY TYPE 225 HI VOLTAGE SHUTDOWN = aaaaaA 9/_2+ PCU FAILURES 267 INPUT IS ON ANY TYPE DISTRIBUTION GROUP A 226 319 VIEW THE ALARM LOG = aaaaaA 9/_1 PCU FAILURE 268 'MAJOR' TYPE LAST NODE RECOGNIZED DISTRIBUTION GROUP B 9/_2+ PCU FAILURES PCU B#-P# 227 269 = aaaaaA or 'MAJOR' TYPE LAST NODE RECOGNIZED HIGH TEMPERATURE #1 9/_1 PCU FAILURE 270 DSM B#-P#A/B = ttt°C/F 'MINOR' TYPE 432 or 228 or 9/_2+ PCU FAILURES LAST NODE RECOGNIZED 271 NO HIGH TEMPERATURE 'MINOR' TYPE I/O B#-P# #1 ALARM 9/_NO PCUs ARE or 272 HIGH TEMPERATURE #2 IN INVENTORY LAST NODE RECOGNIZED = ttt°C/F CONFIGURE MENU CRM B# 9/_1 DIST. PANEL 229 or 273 FAILURE or CHANGE I/O BOARD NO HIGH TEMPERATURE 239 LAST NODE RECOGNIZED PARAMETERS 9/_2+ DIST. PANEL #2 ALARM 274 RCB B#-P# AUDIBLE SILENT TIME FAILURES LOW TEMPERATURE #1 = mm MINUTES GO BACK TO MENU TREE 9/_NO DIST. PANELS ARE = ttt°C/F 433 275 246 or BEGINNING IN INVENTORY 230 or AUDIBLE ALARMS STAY NO LOW TEMPERATURE 9/_1 I/O BOARD SILENCED 276 FAILURE #1 ALARM PCU SEQUENCING IS 9/_2+ I/O BOARD LOW TEMPERATURE #2 277 DISABLED = ttt°C/F FAILURES 247 or 231 or 9/_NO I/O BOARDS ARE PCU SEQUENCING DELAY 278 NO LOW TEMPERATURE IN INVENTORY = ss SECONDS #2 ALARM C 279 9/_1 ROUTER FAILURE MANUAL TEST/EQUALIZE 232 GO TO FUNCTION MENU = hh HOURS 280 9/_2+ ROUTER FAILURES to or GO BACK TO MENU TREE 233 (Sheet 4 of 4) 9/_NO ROUTERS ARE BEGINNING TEST/EQUALIZE STOP 281 248 IN INVENTORY IS MANUAL I/O BOARD 9/_1 RELAY BOARD or CONFIGURATION MENU 282 FAILURE END TEST/EQUALIZE IN ANALOG INPUT B#-P# IS hh.hh HOURS 9/_2+ RELAY BOARD 283 DISTRIBUTION AUTO EQUALIZE IS FAILURES 240 or DISABLED 9/_NO RELAY BOARDS ARE ANALOG INPUT B#-P# IS 284 or IN INVENTORY AUXILIARY AUTO EQUALIZE FOR ## 9/_HIGH TEMPERATURE #1 249 ANALOG INPUT B#-P# 285 x DISCHARGE 241 ALARM 50mV = aaaaaA or 9/_HIGH TEMPERATURE #2 END AUTO EQUALIZE IN ANALOG OUTPUT B#-P# 286 242 ALARM hhh.hh HOURS 50mV = aaaaaA 9/_LOW TEMPERATURE #1 DEFINE RELAY BINARY INPUT B#-P#-I# 287 250 ALARM FUNCTIONS ALARM = CLOSED 9/_LOW TEMPERATURE #2 243 or START RELAY FUNCTION 288 BINARY INPUT B#-P#-I# ALARM TEST ALARM = OPEN or 9/_TEMPERATURE SENSOR 289 NO SIGNAL TIME PER FUNCTION = 244 GO TO CONFIGURE MENU 305 sss SECONDS 9/_MAJOR MONITORING GO BACK TO MENU TREE 290 or 245 ALARM(S) BEGINNING TESTING FUNCTION A# 9/_MINOR MONITORING 291 sss SECONDS TEST ALARM(S) RELAY FUNCTION MENU ASSIGN RELAYS TO 306 9/_All Monitoring LED DEFINE RELAY FUNCTIONS 292 Messages 251 FUNCTION A# NO TEMPERATURE 9/_MONITORING DOES NOT 252 COMPENSATION GO TO CONFIGURE MENU 293 RESPOND 310 or GO BACK TO MENU TREE 253 294 9/_CONTROLLER FAILURE TEMPERATURE SLOPE BEGINNING = 0.vvvV/°C/F 9/_THE CONTROLLER IS 295 INITIALIZING MAXIMUM COMPENSATION 311 = vv.vvV 9/_TOTAL DISTRIBUTION 296 RELAY ASSIGNMENT MENU MINIMUM COMPENSATION LOAD ALARM 312 = vv.vvV ASSIGN RELAY B#-P#-R# 9/_DIST. GROUP A 297 307 FUNCTION A# LOAD ALARM NOW DISPLAYING °C/F 313 SET TO °C/F? 9/_DIST. GROUP B 308 GO TO CONFIGURE MENU 298 LOAD ALARM IT IS NOW hh:mm:ss 314 GO BACK TO MENU TREE dd-mon-yy 9/_THE DISPLAY DOES 309 299 BEGINNING NOT RESPOND 315 ERASE THE ALARM LOG 9/_TEST/EQUALIZE MODE 316 GO TO FUNCTION MENU 300 IS ACTIVE GO BACK TO MENU TREE 317 9/_THE AUDIBLE ALARM 301 BEGINNING IS ACTIVE 9/_AUDIBLE ALARMS ARE 302 SILENCED GO TO RELAY FUNCTION 303 MENU GO BACK TO MENU TREE 304 BEGINNING Page 83 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) from (Sheet 3 of 4) C MCA ALARM ALARM LOG MENU LOG DETAIL MENU dd-mon-yy hh:mm:ss / SYSTEM CONTROLLER 320 321 CONTROLLER NO ALARMS PCU ALARM EMERGENCY STOP dd-mon-yy hh:mm:ss / 322 LOG DETAIL MENU 351 INPUT ACTIVE PCU B#-P# PCU B#-P# DISTRIBUTION ALARM HI VOLTAGE SHUTDOWN 352 323 dd-mon-yy hh:mm:ss / NO ALARMS LOG DETAIL MENU INPUT ACTIVE 379 PANEL B#-P#A/B PCU B#-P# EMERGENCY DIST. PANEL B#-P#A/B SYSTEM VOLTAGE IS 353 STOP ACTIVE 324 380 dd-mon-yy hh:mm:ss / NO ALARMS VERY LOW 395 I/O B#-P# PCU B#-P# HI VOLTAGE DIST. PANEL B#-P#A/B SYSTEM BATTERY IS ON 354 381 325 SHUTDOWN DISCONNECTED DISCHARGE dd-mon-yy hh:mm:ss / 406 PCU B#-P# AC OFF OR ROUTER B# POSITION B#-P#A/B SYSTEM HIGH VOLTAGE 355 382 326 NO AC DATA IS OPEN #1 ALARM dd-mon-yy hh:mm:ss / PCU B#-P# AC LINE 420 POSITION B#-P#A/B SYSTEM HIGH VOLTAGE 356 RELAY B#-P# 327 TOO LOW NOT FOUND #2 ALARM 430 PCU B#-P# AC LINE GO TO FUNCTION MENU 383 or NO PCUs ARE 357 328 TOO HIGH POSITION NOT FOUND IN INVENTORY GO BACK TO MENU TREE 431 PANEL B#-P#A/B PCU B#-P# AC LINE BEGINNING NO DIST. PANELS ARE 358 329 PHASE LOST POSITION B#-P#A/B IN INVENTORY 384 TYPE UNKNOWN PCU B#-P# POWER NO ROUTERS ARE 359 330 FACTOR FAIL POSITION B#-P#A/B IN INVENTORY 385 OVER CURRENT PCU B#-P# DC/DC ROUTER ALARM NO RELAY BOARDS ARE 360 331 CONVERTER DIST. PANEL B#-P#A/B LOG DETAIL MENU IN INVENTORY 386 PCU B#-P# OUTPUT LVD FAILURE 361 ROUTER B# HIGH TEMPERATURE #1 FUSE/BREAKER 332 407 DIST. PANEL B#-P#A/B NO ALARMS ALARM 387 PCU B#-P# OUTPUT IS A/B CHANGED 362 ROUTER B# REMOTE HIGH TEMPERATURE #2 INHIBITED 408 333 DIST. PANEL B#-P#A/B SENSE OPEN ALARM 388 PCU B#-P# IS SET TO PROCESSOR 363 ROUTER B# INTERNAL LOW TEMPERATURE #1 STANDBY 409 334 DIST. PANEL B#-P#A/B IS SENSE OPEN ALARM 389 PCU B#-P# THERMAL DUPLICATED 364 ROUTER B# PROCESSOR LOW TEMPERATURE #2 CURRENT LIMIT 410 335 DIST. PANEL B#-P#A/B FAILURE ALARM 390 PCU B#-P# THERMAL NO RESPONSE 365 ROUTER B# REPORTS AN TEMPERATURE SENSOR SHUTDOWN 411 336 SYSTEM OUTPUT SENSE ILLEGAL NODE NO SIGNAL 391 PCU B#-P# HI AMBIENT vv.vvV 366 ROUTER B# IS MAJOR MONITORING TEMPERATURE 412 337 TOTAL LOAD CURRENT DUPLICATED ALARM(S) 392 PCU B#-P# LOAD SHARE aaaaaA 367 ROUTER B# DOES NOT MINOR MONITORING IMBALANCE 413 338 393 GO TO ALARM LOG MENU RESPOND ALARM(S) PCU B#-P# 1 FAN 368 ROUTER B# REMOTE GO BACK TO MENU TREE Monitoring LED SLOW/STOPPED 414 394 339 SENSE vv.vvV BEGINNING Messages PCU B#-P# 2+ FANS 369 ROUTER B# INTERNAL MONITORING DOES NOT SLOW/STOPPED 415 340 I/O BOARD ALARM SENSE vv.vvV RESPOND PCU B#-P# NO SENSE LOG DETAIL MENU 370 SYSTEM OUTPUT SENSE CONTROLLER FAILURE VOLTAGE 416 341 I/O BOARD B#-P# vv.vvV #### 396 PCU B#-P# IS NO ALARMS 371 TOTAL LOAD CURRENT THE CONTROLLER IS DUPLICATED 417 342 I/O BOARD B#-P# aaaaaA INITIALIZING 397 PCU B#-P# DOES NOT BINARY I# 372 TOTAL LOAD CURRENT 418 GO TO ALARM LOG MENU RESPOND 343 I/O BOARD B#-P# ALARM 398 GO BACK TO MENU TREE PCU B#-P# IS OVER CURRENT 419 GROUP A LOAD CURRENT BEGINNING TURNED ON 344 I/O BOARD B#-P# ALARM 399 373 or PROCESSOR RELAY ALARM PCU B#-P# IS GROUP B LOAD CURRENT 345 I/O BOARD B#-P# LOG DETAIL MENU TURNED OFF ALARM 400 IS DUPLICATED RELAY BOARD B#-P# PCU B#-P# LOAD THE DISPLAY DOES NOT 421 374 346 I/O BOARD B#-P# NO ALARMS aaaaaA RESPOND 401 NO RESPONSE RELAY B#-P#-R# IS SYSTEM OUTPUT SENSE SYSTEM OUTPUT SENSE 422 375 347 SYSTEM OUTPUT SENSE STUCK vv.vvV vv.vvV 402 vv.vvV RELAY BOARD B#-P# TOTAL LOAD CURRENT TOTAL LOAD CURRENT 423 376 348 TOTAL LOAD CURRENT PROCESSOR aaaaaA aaaaaA 403 aaaaaA 377 RELAY BOARD B#-P# IS GO TO ALARM LOG MENU 349 GO TO ALARM LOG MENU 424 DUPLICATED 404 GO TO ALARM LOG MENU GO BACK TO MENU TREE GO BACK TO MENU TREE 378 350 RELAY BOARD B#-P# GO BACK TO MENU TREE BEGINNING BEGINNING 425 405 NO RESPONSE BEGINNING SYSTEM OUTPUT SENSE 426 vv.vvV TOTAL LOAD CURRENT 427 aaaaaA 428 GO TO ALARM LOG MENU GO BACK TO MENU TREE 429 BEGINNING Page 84 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home 4.1.13 External Control Circuits (A) Remote Test/Equalize: All PCUs can be placed into the test/equalize mode by applying a loop closure signal. The PCUs operate in the float mode when the loop closure signal is absent. (B) Remote High Voltage Shutdown: The high voltage shutdown circuit on all PCUs, as described in Paragraph 3.4.6 (E), can be activated by applying a loop closure signal. (C) PCU Emergency Shutdown and Fire Alarm Disconnect: The PCUs can be inhibited by applying a loop closure signal. Manual restart is required. (D) External "System Voltage" Meter Reading: Leads can be extended from the MCA to an external voltage source. This is the voltage source the MCA monitors for system alarms and displays as "System Output Voltage". (E) Test Input: The High Voltage Shutdown and/or PCU Emergency Stop circuits can be tested without affecting the system by applying a test loop closure signal before applying the Remote High Voltage Shutdown or PCU Emergency Shutdown loop closure signal. 4.1.14 External Alarm Circuits (A) Optional MCA Relay Circuit Card, Part No. 514348: Each circuit card adds six (6) Form-C external alarm relay contacts to the system. (1) Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards. (2) Contact Rating: 2A at 30 VDC. (3) Description of Operation: The MCA provides 25 programmable function channels. Program each function channel to alarm for selected conditions, then program each external alarm relay to activate if a specific function channel alarms. MCA relays can also be programmed to activate if an LMS LED channel activates. 4.1.15 Optional MCA Input/Output (I/O) Cards (A) P/N 524550 (1) Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards. (2) Binary Inputs: Contact Closure. (3) Analog Inputs and Outputs: 50mv DC. (4) Provides 1 analog input, 1 analog output (for remote plant output current monitoring), and 4 binary inputs. (B) P/N 524551 (1) Plugs into seven-slot card cage provided in each bay for optional MCA and LMS I/O cards. (2) Binary Inputs: Contact Closure. (3) Provides 4 binary inputs. 5. OPTIONAL LMS MONITORING SYSTEM Refer to SAG586505000 Page 85 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home PHYSICAL SIZE INFORMATION Primary and Secondary Bays Floor Hole Drilling Pattern Dimensions 3/8-16 Floor Leveling Bolts (4) Floor Hole Drilling Pattern Main and Supplemental Power/Distribution Bays 3/8-16 Floor Leveling Bolts (4) Floor Hole Drilling Pattern Optional Bolt-On PCU AC Input Service Cabinet Page 86 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. Front Front System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Overall Dimensions - Primary and Secondary Power/Distribution Bays Notes: 1. All dimensions are in inches, unless otherwise specified. AC Input Wiring Access Opening(s). 2. Weight in LBS. Bay Choose either the supplied Net: access plate with ten 3/4" Shipping: conduit openings, or ten 1" PCU 30.000 conduit openings. Net: 40 Shipping: 3. Finish: Silver (M500-142). Top View 24.000 84.000 Left Side View Front View Right Side View Page 87 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home Overall Dimensions – Optional PDSC (AC Input 'Power Distribution Service Cabinet') Notes: 1. All dimensions are in inches, unless otherwise specified. 2. Weight in LBS. Net: AC Input Wiring Access Opening(s). Shipping: 3. Finish: Silver (M500-142). Choose either the supplied 30.000 access plate with one 4" x 4" square opening, or two 3" diameter circle openings. Top View 10.000 84.000 Left Side View Front View Rear View Right Side View Page 88 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home Overall Dimensions – Optional Battery Charge Digital Temperature Compensation Probes P/N 107021 (25 feet) and P/N 106824 (100 feet) 0.25 (6.35) DIA. 0.75 (19.05) 3.00 (76.2) 0.75 (19.05) 2.25 (57.15) 300 (7,620) 0.35 (8.89) or 1200 (30,480) NOTE: All dimensions are in inches and (millimeters). Page 89 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. SAG582140000 System Application Guide Issue AE, July 28, 2005 Spec. No. 582140000 (Model LPS48E1) Home RELATED DOCUMENTATION System Installation Guide: Section 5957 System Installation Instructions: Section 5876 System User Instructions: Section 5877 Color MCA Menu Tree: Section 5886 System Equipment and Assembly Drawing: J582140000 System Schematic Diagram: SD582140000 System Wiring Diagram: T582140000 Load and Battery Lug Detail Drawings: 031110100 through 031110300 LMS Installation Instructions: Section 5879 LMS User Instructions: Section 5847 LMS System Application Guide: SAG586505000 LMS I/O Circuit Card Label Sheet: 520538 LMS Expansion Assembly Schematic Diagram: SD507606 Page 90 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited. System Application Guide SAG582140000 Spec. No. 582140000 (Model LPS48E1) Issue AE, July 28, 2005 Home APPENDIX (a record of changes made to this document) Change Issue Number Description of Change Date Approved (ECO) AA LLP035201 New 01/14/04 John Jasko MCA Tree updated in Specifications section. Ordering Note for non-standard MCA Network cable added to Lists 11 and 12 descriptions. MCA version 1.2.0.1 features added. Ordering AB LLP201789 01/18/05 John Jasko Note for side panels added to Lists 11 and 12 descriptions. 208/240VAC Input Option Added. MCA I/O Cards Added. Surge Suppression Lists added. Added List 71 and 72 (MCA I/O Cards). MCA I/O AC LLP203086 card removed from surge suppression List 02/11/05 John Jasko options. NEBS statement added. AD LLP203842 Busbar Shield Kit P/N 528482 added. 07/05/05 John Jasko Replacement Alarm, Reference, and Control Fuses section updated. Populating distribution AE LLP203895 07/28/05 John Jasko device restrictions added to DISTRIBUTION DEVICES section. Emerson Network Power, Energy Systems, North America, Inc. 1122 F Street / Lorain, Ohio 44052-2293 / (440) 288-1122 In Canada: Emerson Electric Canada Limited 122 Edward St. / St. Thomas, Ontario N5P 1Z2 / (519) 637-4900 In Mexico: Emerson Network Power de Mexico, S.A. de C.V. Apartado Postal 77001 / Mexico 10 D.F., MX 11200 / (525) 576-8277 Page 91 of 91 This document is property of Emerson Network Power, Energy Systems, North America, Inc. and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc. Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.