1-800-893-2321 www.controltechniques.com A 2 P 0 P Commander SE Simple and Easy A Overview Control Techniques’ newest microdrive is an AC open loop vector powerhouse, combining unmatched flexibility with a small footprint. Best of all, the Commander SE is simple to use and easy to install. The Commander SE’s first 10 parameters meet the needs of 80% of drive applications, making setup fast and effortless. Installation requires only a standard screwdriver, while the removable control terminal strip makes changeover quick and error free. —Mixer The rugged and robust design has been field tested —Simple and Easy in harsh environments and proven itself a dependable drive for a wide range of applications. The Commander SE, with its Intelligent Thermal Management (ITM) technology, was designed with reliability in mind. Rated at 50°C ambient temperature, the Commander SE withstands the most severe operating conditions. � Digital AC Drive � 1/3 to 3 HP, 1 phase, 230 VAC � 1 to 10 HP, 3 phase, 230 VAC � 1 to 20 HP, 3 phase, 460 VAC � NEMA 1 (IP21) enclosure � RS485 serial communications with Modbus RTU protocol � Plug-in communications via Profibus-DP, DeviceNet, and Interbus-S —Material Payoff � SESoft Windows based —Performance configuration tool � QuicKey cloning module � Ideal for pumps, conveyors, mixers, fans, ovens and more � Advanced menus for ultimate control and flexibility � Complete Motor Solutions 16 0 R 9 O O V S A I L Feature Ratings: Commander SE Performance Advantage SINGLE OR THREE PHASE INPUT .33 to 10 HP (208 / 230 VAC) Open loop vector control with true space vector modulation 1 to 20 HP (380 / 480 VAC) A Precise control algorithm provides full torque down to 208 / 230 VAC 1 Hz for exceptional performance Motor HP➀ Input Contin. Overload Size Catalog Access to multiple parameter levels Phase Output Current➁ Number Customizes the drive to meet each user’s needs: simple Current (A) (A) (level 1), flexible (level 2) and advanced (level 3) 0.33 1 1.5 2.25 1 SE11200025 QuicKey cloning module 0.50 1 2.3 3.45 1 SE11200037 0.75 1 3.1 4.65 1 SE11200055 Provides fast and cost-effective drive-to-drive parameter 1 1 4.3 6.45 1 SE11200075 transfer and storage with no PC required 1 1 or 3 4.3 6.45 2 SE2D200075 Terminal connection drawings and Level 1 parameters (10) 2 1 or 3 7.5 11.3 2 SE2D200150 3 1 or 3 10.6 15.9 2 SE2D200220 listed on the drive’s front cover 5 3 17 25.6 2 SE23200400 On-the-spot easy reference for drive set-up and maintenance 7.5 3 25 37.5 3 SE33200550 10 3 28.5 42.8 3 SE33200750 Static auto-tune Allows fast motor / drive optimization without motor shaft 380 / 480 VAC rotation Motor HP➀ Input Contin. Overload Size Catalog Two sets of motor map parameters saved in the drive’s memory Phase Output Current➁ Number Allows sequenced switching between two motors with Current (A) (A) different operating characteristics 1 3 2.1 3.15 2 SE23400075 Configurable analog and digital I/O 2 3 4.2 6.3 2 SE23400150 3 3 5.8 8.7 2 SE23400220 Customizes drive to the specific application 5 3 9.5 14.3 2 SE23400400 S-ramp accel / decel profiling 7.5 3 13 19.5 3 SE33400550 10 3 16.5 24.8 3 SE33400750 Provides smooth speed transitions, minimizing machine “jerk” 15 3 24.5 36.8 4 SE43401100 Built-in independent PID control 20 3 30.5 45.8 4 SE43401500 Eliminates the need for an external PID controller while ➀ Motor HP is based on four pole, 230 / 460 VAC NEMA ratings. providing “outer loop” control of a process variable ➁ Overload: 150% for one minute. Built-in MOP (motorized potentiometer) Order String Emulates the functionality of the traditional MOP with SE X X X X X X X X increase / decrease pushbuttons Drive Kilowatt Rating 8 Preset speeds with independent accel / decel ramps Place Holder (0) Allows predetermined speed sequencing via logic inputs Drive Voltage Rating: 2 = 208 / 230 VAC Selectable Stopping modes including Ramp, Coast, DC 4 = 380 / 480 VAC Injection, and Dynamic Braking (except size 1) Added flexibility meets many application requirements Input Phase: 1 = 1, D = 1 & 3, 3 = 3 Full EMC compliance with optional filter Size: 1, 2, 3, 4 Meets global standards for worldwide use Commander SE Product Family 17 1-800-893-2321 www.controltechniques.com 1-800-893-2321 www.controltechniques.com Terminal Diagram: Commander SE A Terminal Description # # Pin Function ➀ Type/Description Notes Pin Function ➀ Type/Description Notes 1 0V Common Common for 9 Digital Input Digital Input 0 to 24 VDC, External (Enable) 7.5k Ohms Analog Signals Update Time 1.5ms 2 Analog Input 1 Single-ended 0 to +10 VDC, 10 Digital Input Digital Input 0 to 24 VDC, (Local Frequency / Analog Input 100k Ohms, (Run Forward) 7.5k Ohms Speed Reference), 10 bit Sample Time 6ms Update Time 1.5ms 3 +10 VDC User Supply Reference Supply 5 mA max 11 Digital Input Digital Input 0 to 24 VDC, Short Circuit (Run Reverse) 7.5k Ohms Protected Update Time 1.5ms 4 0V Common Common for 12 Digital Input Digital Input 0 to 24 VDC, External (Local/Remote Select) 7.5k Ohms Digital Signals Update Time 1.5ms 5 Analog Input 2 Single-ended 4-20 mA➁ input, 13 Digital Input Digital Input 0 to 24 VDC, (Remote Frequency / Analog Input 200 Ohms, (Jog Select) 7.5k Ohms Speed Reference), 10 bit Sample Time 6ms Update Time 1.5ms 6 Analog Output 1 Single-ended 0 to +10 VDC 14 +24 VDC User Supply User Supply 100 mA max (Frequency / Speed), 10 bit Analog Output, @ 5 mA max Short Circuit Protected Unipolar Update Time 22ms 15 Status Relay (Drive Healthy) Normally Open 240 VAC,6A resistive 7 +24 VDC User Supply User Supply 100 mA max Short Circuit Protected 16 Status Relay (Drive Healthy) Normally Open 240 VAC,6A resistive 8 Digital I/O 1 Digital 0 to 24 VDC, (Zero Speed Output) Input / Output 7.5k Ohms input or Programmable Analog Programmable Digital All Analog I/O is scaleable 0 to 24 VDC, 50 mA max output ➀ Values in parenthesis designate default functions. Update Time 1.5ms ➁ 0-20, 20-0, and 20-4 mA are also available. See Commander SE Manual. 18 Instantaneous Specifications: Commander SE Overcurrent Trip 215% of drive rated current Phase Loss Trip DC bus ripple threshold exceeded Environment Overtemperature Trip Drive heatsink temperature exceeds 95°C (203ºF) Ambient Operating 0 to 40ºC (32 to 104ºF) @ 6kHz switching Short Circuit Trip Protects against output phase to phase fault A Temperature 0 to 50ºC (32 to 122ºF) @ 3kHz switching Ground Fault Trip Protects against output phase to ground fault Cooling method Convection and forced convection, Motor Thermal Trip Electronically protects the motor from overheating model dependant due to loading conditions Humidity 95% maximum non-condensing at 40ºC (104ºF) Storage Temperature -40 to 60ºC (-40 to 140ºF) Approvals & Listings Altitude 0 to 4000m (13,000 ft). Derate 1% per UL, cUL UL File #E171230 100m (328 ft) between 1000m (3280 ft) and IEC Meets IEC Vibration, Mechanical Shock and 4000m (13,000 ft). Electromagnetic Immunity Standards Vibration Tested in accordance with IEC 68-2-34 CE Designed for marking and IEC 68-2-36 NEMA NEMA 1 enclosure type Mechanical Shock Tested in accordance with IEC 68-2-29 ISO 9002 Certified Manufacturing Facility Enclosure NEMA 1 (IP 21) Electromagnetic Immunity In compliance with EN61800-3 and EN50082-2 Electromagnetic In compliance with EN61800-3 Dimensions Emissions second environment, without RFI filter. EN50081-1*, EN500821-2 and EN50081-3 first environment with optional RFI filter. *Size 1 only. AC Supply Requirements Voltage 200V model: 200 to 240 VAC ±10% 400V model: 380 to 480 VAC ±10% Phase 1Ø and 3Ø Maximum Supply 2% negative phase sequence (3% voltage Imbalance imbalance between phases) Frequency 48 to 62 Hz Input Displacement Power Factor 0.97 Control Carrier Frequency 3, 6 (default), and 12 kHz Output Frequency Up to 1000 Hz Frequency Accuracy ±0.01% of full scale Frequency Resolution 0.1 Hz Analog Input Resolution 10 Bit + sign (Qty 2) Serial Communications ANSI 2-wire EIA485 via RJ45 connector. Baud rate is 4800, 9600 or 19,200 Braking DC injection braking standard. Dynamic braking transistor standard (not available on Size 1). Protection DC Bus 200V model: 180 VDC Undervoltage Trip (approximately 127 VAC line voltage) 400V model: 400 VDC (approximately 282 VAC line voltage) DC Bus 200V model: 420 VDC Overvoltage Trip (approximately 299 VAC line voltage) 400V model: 830 VDC (approximately 587 VAC line voltage) MOV Voltage 160 Joules, 1400 VDC clamping Transient Protection (Line to line and line to ground) Drive Overload Trip Current overload value is exceeded. Programmable to allow up to 150% of drive current for one minute. 19 1-800-893-2321 www.controltechniques.com 1-800-893-2321 www.controltechniques.com Commander SE Options / Software / Accessories A Overview This simple and easy drive also provides flexibility with easy to install options. Drive set-up is quick and convenient using our remote keypad or SESoft, our Windows based configuration tool. The SE QuicKey allows parameter cloning for fast parameter storage and transfer, making it easy to add or replace drives within your system. The Commander SE easily connects into your network with a wide range of fieldbus protocols and operator interface options. At-A-Glance Option Description Catalog Number Input / Output Bi-polar Analog Input Card SE51 Memory QuicKey Cloning Tool SE55 Communication RS485 / Modbus RTU Standard Profibus-DP SE73 Interbus-S SE74 DeviceNet SE77DN PC to Drive Configuration Tool SESoft Accessories RS232/485 Cable SE71 Communications Kit SEComKit SEComKit-Iso Operator Remote Keypad CTKP Interface CT Operator Interface CTIU Accessories Cable Shield Clamps SE11 to SE14 Extended 5-year Warranty SE1WE to SE4WE Warranty 20 Commander SE Memory QuicKey / Cloning Module (SE55) Input / Output Modules A The QuicKey is a small, encapsulated Bi-polar Analog Input Card (SE51) memory module that stores the entire set of the drive’s parameter values. It The bi-polar speed reference input card (SE51) allows plugs onto the SE drive near the control the direction of a motor to be controlled via a speed terminals. The Commander SE may be potentiometer or external bi-polar speed reference programmed to download / upload a set of parameters rather than the forward/reverse terminal selector. to / from the QuicKey or to operate with or without the The +10V potentiometer reference can be supplied module installed. Once the information is stored in the from the drive (term. #3) or from an external power QuicKey, it may be removed from the drive for future supply. The –10V potentiometer reference must be use such as cloning other drives or programming a supplied from an external supply. The SE51 also has replacement drive. a relay that is controlled by the digital output (default “zero speed”) of the drive. Communications SE51 Terminal Diagram Communication Cards (SE73, SE74, SE77DN) Each fieldbus interface for the Commander SE is a single option card that fits within the drive. Parameter data is transferred to and from the Commander SE using a 2-wire RS485 link into the RJ45 serial communications port on the drive. Although power is taken from the Commander SE under normal operating conditions, an optional back-up power supply can also be connected to the interface card. This ensures that the interface is continually powered and able to communicate with the network during power outages and after the drive is powered down. Communication Interface Card SE51 Terminal Description Protocol* Catalog Number Signal Connector Pin # Function RS485 / Modbus RTU Standard PL1 1 Bi-polar Analog Input Profibus-DP SE73 (±10 VDC, 22k Ohms) Interbus-S SE74 2 0V Common DeviceNet SE77DN PL2 1 0V Common * Maximum communication rate through RJ45 port is 19.2 kbaud. (Interface 2 0 to +10 VDC Analog Output Commander SE operates as slave node only. connections 3 +24 VDC Supply for option card to Commander SE) 4 Digital Input (+24 VDC) to control relay 5 Run Forward Output (+24 VDC)* 6 Run Reverse or Run Forward / Reverse Output (+24 VDC)* PL3 1 Relay Contact Common (48 VAC / DC, 2A resistive) 2 Relay Contact (Normally Open) * Directional control of Commander SE 21 1-800-893-2321 www.controltechniques.com 1-800-893-2321 www.controltechniques.com Commander SE Communication Kits (SEComKit & SEComKit-Iso) PC to Drive Accessories A The communication kit contains both SESoft and an Drive Configuration Tool (SESoft) SE71 communication cable to enable a customer to communicate with the Commander SE via SESoft. SESoft is a complimentary Windows based drive The SEComKit-Iso also includes an optical isolator that configuration tool designed to enable the complete provides additional protection for the user’s PC. control and display of all parameters within a Commander SE. A set-up wizard guides the user in entering motor and application data. Motor data may be supplied from the motor nameplate, or the user may select a motor from the database supplied in the wizard. A monitoring screen displays real-time drive values such as current, voltage and DC bus level. SESoft communicates via the computer’s serial port and the Commander SE’s RJ45 port using the SE71 communication cable. For more information, refer to the Accessories Section on page 134. SEComKit SEComKit-Iso Communication Cable (SE71) The SE71 serial communications cable is a self-contained six-foot cable with an RS232 to 2-wire RS485 in-line converter. It enables SESoft to communicate via the computer’s serial port to the 2-wire RS485 RJ45 port on the Commander SE. The serial port on the Commander SE is double insulated, but an optical isolator (RS232ISOLATOR) is recommended when using a personal computer. 22 Commander SE Accessories Cable Shield Clamps Operator Interfaces A The cable shield Remote Keypad (CTKP) clamps are used with the Commander SE The CTKP Universal Keypad is an to stabilize wire / cable ideal maintenance tool for use with connections when CT’s digital drives (SE, GP, VTC, mounting a drive inside Unidrive, Mentor II, Quantum III) and an enclosure. The clamp option modules (UD7X, MD series). attaches to the bottom Five navigation keys and plain text of the Commander parameter descriptions make the SE drive. CTKP easy to use for viewing and modifying drive data. The keypad is designed for hand–held or panel Clamp Commander SE mounting. The NEMA 4/12 rating, screw-down Catalog Number Size terminals and stress relief for cable connections assure a SE11 1 rugged and robust design. SE12 2 SE13 3 A twelve-foot RS485 cable with an RJ45 connector SE14 4 on the Commander SE end and dressed wires on the CTKP end is available (order Catalog Number CTKP-SE-485-XXX). (XXX=ft.) Warranty For more information, refer to the Accessories Extended Warranty Section on page 151. Operator Interface Unit An industry-leading two-year warranty is standard for Commander SE drives. An extended warranty is (CTIU) available that increases the warranty period to five years. The CTIU operator interface units Commander SE Size Catalog Number incorporate a back-lit LCD 1 SE1WE display and easy-to-use 2 SE2WE navigation keys. Using the 3 SE3WE “WYSIWIG” page editor, they 4 SE4WE can be programmed to display a variety of menus, submenus, alarms, fault conditions and other critical information. The CTIUs support a range of capabilities including multiple font sizes, real time trends and graphs, scheduling and background programs. They communicate via 2 or 4-wire RS485 and, to simplify installation, CTIUs are rated NEMA 4/12 and require no screw mounting holes. A twelve-foot RS485 cable with an RJ45 connector on the Commander SE end and dressed wires on the CTIU end is available (order Catalog Number CTIU-CTD-485-XXX). (XXX=ft.) CTIU–50, CTIU–100, CTIU–110, CTIU-200 For more information, refer to the Accessories Section on pages 148-149. 23 1-800-893-2321 www.controltechniques.com