ZMP-SynqNet Series Motion Controllers Hardware Specification ZMP-SynqNet Series Hardware Specification Key Benefits Ultra-Performance SynqNet Motion Controller The ZMP-SynqNet Series controllers provide machine builders • Increased Throughput with the ultimate in high-performance motion control. The 64-bit Shared memory map architecture results in minimized ZMP controllers utilize a 466MHz MPC8245 PowerPC processor controller latency for the fastest possible motion for optimum flexibility and speed. With a significant increase in response and maximized machine throughput. On-the- processing power, the ZMP family of controllers are optimized fly motion and gain set modifications improve machine to work with MechaWare™ for the ultimate in precision control throughput by minimizing cycle and settling times. schemes. Available in PCI and CPCI-3U form factors. • Increased Reliability The ZMP-SynqNet Series controllers offer servo update rates up Optional CPCI-3U form factor for high-vibration to 48kHz, allowing optimum control of machines requiring high environments enhances machine quality, reliability, and levels of coordination and synchronization between axes. up-time. Develop motion applications for the ZMP family of controllers • Reduced System Costs with either the MPI programming library for C/C++ or the MPX Real-time operating system support reduces overall programming library for Visual Basic .NET and C#. system cost by enabling deterministic usage of host processor for optimized machine design. Decrease development costs with our MechaWare software tool by implementing your machine knowledge on the controller • Reduced Development Costs without custom control hardware or firmware. Tight coordination between motion and I/O via the SynqNet network reduces machine development costs by providing real-time system visibility and motion optimization. SynqNet Platform Overview Launched in 2001, SynqNet is a digital machine control network specifically designed to meet the flexibility, performance, and safety requirements of today’s demanding machine control applications. Built on the 100BT physical layer, SynqNet provides a synchronous real-time connection between motion controllers, servo drives, stepper drives, I/O modules, and custom devices. FAST • Network bandwidth for servo updates up to 48 kHz • Supports up to 32 nodes with 32 axes* • Over 16,000 bits of digital I/O and 1,000 points of analog I/O • Real-time diagnostics over SynqNet SAFE • “Self-Healing” fault tolerant operation using ring topology • “HotReplace” allowing replacement of node without network Motion shutdown Custom Controllers Nodes PROVEN Drives and I/O • Over 350,000 motion axes installed worldwide Motors • Multi-vendor interoperable network www.danahermotion.com 2 * 64 axes/64 nodes available in 2008 CUSTOM ZMP-SynqNet Series Hardware Specification SynqNet Connectivity Diagram SynqNet Drives and Motors S200 Drive + AKM Motor SynqNet Controller ZMP-SynqNet-PCI-RJ Slice I/O SynqNet Adapter + 8 slices SynqNet I/O SQID + ADC4DAC4 + DIN32DOUT32 SynqNet Drives and Motors S200 Drive + AKM Motor SynqNet Controller ZMP-SynqNet-CPCI-3U-MicroD Position Capture/Probe Input A A Input B B Sensors Position X SynqNet I/O Position Y SQID + HSIN32 Each input event can capture positions of multiple axes. Part Numbers Part Number Description T015-0001 ZMP-SynqNet-PCI-RJ T127-0001 ZMP-SynqNet-CPCI-3U-MicroD www.danahermotion.com 3 Specifications ZMP-SynqNet-PCI Function Parameter Specification CPU PowerPC 64-bit floating point, 466MHz Processor Memory 16MB SDRAM/133MHz Update Rate User programmable Servo Loop 4 Axes Update Rate Max: 48 kHz 12 Axes Update Rate Max: 16 kHz Connectors SynqNet Interface: RJ45 User I/O: Standard DE (15-pin) Form Factor Standard PCI Host Bus 32-bit Universal PCI Board Interface PCI Bus Speed 25 - 66MHz T015-0001 Memory Interface 32-bit direct memory map Power Typ. 5V @ 2.2A ZMP-SynqNet-PCI-RJ Typ. 12V @ 0.1A (required for fan operation) Lines 3 Inputs; 3 Outputs, 1 ESTOP Input Output Low Voltage Max. 1.0V @ I = 50mA OUT User I/O Input High Voltage (ON) Min. 4.0V Max. 28.8V Input Low Voltage (OFF) Max 0.8V Kinematic Ranges Position, Velocity, Acceleration, Jerk 64 & 32-bit floating point* Operating Temperature 0 - 50º C Storage Temperature 0 - 85º C Environment Humidity 20 - 90% RH, non-condensing Air Flow 200 lfm; 1M/sec * 32-bit for backwards compatibility, 64-bit extensions available on future releases. Dimensions 6.60" 174.6mm User I/O ZMP-SynqNet-PCI 4.18" SynqNet Out 106.4mm SynqNet In Pinouts and Connector Information RJ45 SynqNet Connector User I/O Connector User I/O 1 OPTO_A (OUT) 1 Transmit + SynqNet 2 OPTO_B_RTN (OUT) Connector AMP Connectors 2 Transmit - Female High Density D-15 3 OPTO_D (IN) IN 3 Receive + 4 OPTO_E_RTN (IN) Mfg P/N 1116353-1 4 Unused 1+ 5 XESTOP 6 A_RTN (OUT) 5 Unused 1- User I/O Mating Connector 7 OPTO_C (OUT) 9 6 Receive - 9 9 9 9 9 9 9 8 OPTO_D_RTN (IN) 9 RJ45 Mating Connector Male High Density D-15 7 Unused 2+ 9 OPTO_F (IN) 8 Unused 2- 10 XESTOP_RTN AMP Connectors (OUT) 11 OPTO_B (OUT) 12 OPTO_C_RTN Mfg P/N 5-557315 High Density D-15 1 Receive + SynqNet (IN) 13 OPTO_E connector 2 Receive - 14 OPTO_F_RTN (IN) OUT Shielded RJ45 recommended 3 Transmit + 15 GND 4 Unused 1+ 5 Unused 1- For more information: 6 Transmit - www.amp.com 7 Unused 2+ 8 Unused 2- www.danahermotion.com 4 ZMP-SynqNet Series Hardware Specification Specifications ZMP-SynqNet-CPCI-3U Function Parameter Specification CPU PowerPC 64-bit floating point, 466MHz Processor Memory 16MB SDRAM/133MHz Update Rate User programmable Servo Loop 4 Axes Update Rate Max: 48 kHz 12 Axes Update Rate Max: 16 kHz Connectors SynqNet Interface: Micro-D (9-pin) User I/O: Micro-D (15-pin) Compact PCI 3U Form Factor 32-bit Universal CPCI Board Interface Host Bus 25 - 66MHz T127-0001 CPCI Bus Speed 32-bit direct memory map Memory Interface Typ. 3.3V @ 2.5A ZMP-SynqNet-CPCI-3U-MicroD Power Typ. 5V @ 0.1A Lines 3 Inputs; 3 Outputs, 1 ESTOP Input For rear panel I/O options, please Output Low Voltage Max. 1.0V @ I = 50mA OUT User I/O contact Danaher Motion. Input High Voltage (ON) Min. 4.0V Max. 28.8V Input Low Voltage (OFF) Max 0.8V Kinematic Ranges Position, Velocity, Acceleration, Jerk 64 & 32-bit floating point* Operating Temperature 0 - 50º C Storage Temperature 0 - 85º C Environment Humidity 20 - 90% RH, non-condensing Air Flow 200 lfm; 1M/sec * 32-bit for backwards compatibility, 64-bit extensions available on future releases. Dimensions 6.60" T127-0001 174.6mm SynqNet Out SynqNet In 4.18" ZMP-SynqNet-CPCI-3U 106.4mm User I/O Pinouts and Connector Information Micro-D SynqNet Connector User I/O Connector SynqNet 1 Transmit + User I/O 1 OPTO_A (OUT) 2 OPTO_B_RTN (OUT) 2 Unused 1+ IN Connector Molex Inc. Female Micro-D (15 pin) 3 OPTO_D (IN) 3 Ground 4 OPTO_E_RTN (IN) 4 Unused 2+ 5 XESTOP Mfg P/N 83611-9006 5 Receive + 6 A_RTN (OUT) User I/O 6 Transmit - 7 OPTO_C (OUT) 6 7 Unused 1- 8 OPTO_D_RTN (IN) Mating Connector Micro-D SynqNet 9 9 OPTO_F (IN) 8 Unused 2- 10 XESTOP_RTN 9 Receive - Mating Connector Male Micro-D (15 pin) 11 OPTO_B (OUT) 12 OPTO_C_RTN (OUT) 1 Receive + Micro-D15 Molex Inc. SynqNet 13 OPTO_E (IN) connector (IN) 2 Unused 1+ 14 OPTO_F_RTN OUT 15 GND Mfg P/N 83421-9014 3 Ground 4 Unused 2+ 5 Transmit + For more information: 6 Receive - 6 www.molex.com 7 Unused 1- 8 Unused 2- 9 Transmit - www.danahermotion.com 5 1 1 1 USA, Canada and Mexico Italy Danaher Motion Danaher Motion srl 203A West Rock Road Largo Brughetti Radford, VA 24141 USA 20030 Bovisio Masciago Phone : 1-540-633-3400 Italy Fax : 1-540-639-4162 Phone: +39 0362 594260 E-mail : DMAC@danahermotion.com Fax : +39 0362 594263 E-mail : info@danahermotion.it United Kingdom Danaher Motion Sweden Chartmoor Road, Chartwell Business Park Danaher Motion Leighton Buzzard, Bedfordshire Box 9053 LU7 4WG; United Kingdom 291 09 Kristianstad Phone : +44 (0)1525 243 243 Sweden Fax : +44 (0)1525 243 244 Phone : +46 (0) 44-24 67 00 E-mail : sales.uk@danahermotion.com Fax : +46 (0) 44-24 40 85 E-mail : sales.scandinavia@danahermotion.com Germany Danaher Motion GmbH Switzerland Sales Office North Danaher Motion SA Wacholderstr. 40-42 La Pierreire 2 40489 Düsseldorf 1029 Villars-Ste-Croix Germany Switzerland Phone : +49 (0) 203 9979 214 Phone : +41 (0) 21 631 33 33 Fax : +49 (0) 203 9979 3214 Fax : +41 (0) 21 636 05 09 E-Mail : iris.tolusch@danahermotion.com E-mail : info@danaher-motion.ch Danaher Motion GmbH China Sales Office South West Danaher Motion Brückenfeldstraße 26/1 Rm 2205, Scitech Tower 75015 Bretten 22 Jianguomen Wai Street Germany Beijing, China, 100004 Phone : +49 (0) 7252 97390 56 Phone: +86 10 6515 0260 Fax : +49 (0) 7252 97390 55 Fax : +86 10 6515 0263 E-Mail : kerstin.mueller@danahermotion.com E-mail : chinainfo@danahermotion.com.cn Danaher Motion GmbH Japan Sales Office North Danaher Motion Japan Sales Office South East 2F, Tokyu Reit Hatchobori Bldg, Kiesgräble 7 2-7-1 Hatchobori Chuo-ku, 89129 Langenau Tokyo 104-0032 Japan Germany Phone: +81-3-6222-1051 Phone : +49 (0) 7471 62 23 23 Fax : +81-3-6222-1055 Fax : +49 (0) 7471 62 23 26 E-mail : info@danahermotion.co.jp E-Mail : ursula.koschak@danahermotion.com Asia Pacific France Danaher Motion (HK) Ltd Danaher Motion Unit A, 16 Floor, 169 Electric Road C.P 80018 Manulife Tower, North Point 12, Rue Antoine Becquerel – Z.I. Sud Hong Kong 72026 Le Mans Cedex 2 Phone: +852 2503 6581 France Fax: +852 2571 8585 Phone: +33 (0) 243 50 03 30 E-mail: victor.lim@danahermotion.com Fax : +33 (0) 243 50 03 39 E-mail : sales.france@danahermotion.com www.danahermotion.com Job No. 200705-01 - ZMP-SynqNet Series Motion Controllers © 2007 Danaher Motion(tm). All rights reserved. Information & specifications subject to change at any time. All trademarks property of their respective owners.