Miniature Modular FRL’s 08 Series Filters-Regulators-Lubricators Miniature Modular FRL’s 08 Series Filters, Regulators, Lubricators and more The Rexroth 08 Series Miniature Modular FRL’s also include safety lock-out valves and diverter blocks. Standard filtration is 5 micron, and the coalescing models feature 0.01 micron filtration. Modular individ- ual components are available for quick assembly, or order complete FRL or FR units already assembled. The 08 Series features a high flow capacity and a modern design and appearance. x Miniature size x Lightweight x High flow capacity x Quick disconnect bowls for easy service x 1/8” and 1/4” NPT ports x Modern design and appear- ance x 5 or 0.01 micron filtration x Flush mounted pressure gauge x Metal bowls available x “Fill-under-pressure” lubri- cator x Easily combine compo- nents using joiners x Safety lock-out valves x Diverter blocks Miniature F-R-L Units Miniature Modular 08 Series F-R-L Miniature Modular 08 Series F-R-L’s Overview PF08 Filters 5 micron element PM08 Coalescing Filters 0.01 or 0.5 micron element PR08 Regulators 0-125 psig PL08 Lubricators Integral clear sight dome PB08 Filter/Regulator Integral filter/regulator PD08 Filter/Reg.-Lubricator Integral F/R plus lubricator PC08 Filter-Reg.-Lubricator F-R-L assembly PV08 Safety Lock-out Valve Lockable 3-way valve PN08 Diverter Block Mounts anywhere in FRL system Exploded View 08 Series FRL’s Available as Filter-Regulator-Lubricator combination, Filter/Regulator-Lubricator combination, Integral Filter-Regulator, or as individual modular components to make a custom assembly. 1 Miniature F-R-L Units Miniature Modular 08 Series F-R-L PF08 FILTER and PM08 COALESCING FILTER Materials: Body Zinc Bowl Plastic Bowl Polycarbonate Metal Bowl Zinc Bowl Guard Nylon Filter Element PF08 Sintered Polyethylene, 5 micron PM08 Coalescing Borosilicate Cloth, 0.01 or 0.5 micron Seals Buna N Features quick disconnect bowl FILTERS - Item No. 1* Part Bowl Type/ Description Pipe Max. Max. Max., Bowl Weight Number i Size SCFM PSIG Temp. Capacity (lbs.) Filtration (NPT) (°F) (Oz.) PF08-01-SK00 Plastic/5 Manual Drain 1/8 25.0 150 125 0.4 0.50 PF08-01-SL00 Metal/5 Manual Drain 1/8 25.0 250 150 0.4 0.50 PF08-02-SK00 Plastic/5 Manual Drain 1/4 50.0 150 125 0.4 0.50 PF08-02-SL00 Metal/5 Manual Drain 1/4 50.0 250 150 0.4 0.50 PF08-01-SR00 Plastic/5 Automatic Piston Drain 1/8 25.0 150 125 0.4 0.50 PF08-01-SS00 Metal/5 Automatic Piston Drain 1/8 25.0 250 150 0.4 0.50 PF08-02-SR00 Plastic/5 Automatic Piston Drain 1/4 50.0 150 125 0.4 0.50 PF08-02-SS00 Metal/5 Automatic Piston Drain 1/4 50.0 250 150 0.4 0.50 PM08-02-CK00 Plastic/0.01 Coalescing-Man. Drain 1/4 15.5 150 125 0.4 0.40 PM08-02-CL00 Metal/0.01 Coalescing-Man. Drain 1/4 15.5 250 150 0.4 0.40 PM08-02-CR00 Plastic/0.01 Coalescing-Auto Drain 1/4 15.5 150 125 0.4 0.40 PM08-02-CS00 Metal/0.01 Coalescing-Auto Drain 1/4 15.5 250 150 0.4 0.40 . PM08-02-BK00 Plastic/0.5 Coalescing-Man. Drain 1/4 15.5 150 125 0.4 0.40 PM08-02-BL00 Metal/0.5 Coalescing-Man. Drain 1/4 15.5 250 150 0.4 0.40 PM08-02-BR00 Plastic/0.5 Coalescing-Auto Drain 1/4 15.5 150 125 0.4 0.40 PM08-02-BS00 Metal/0.5 Coalescing-Auto Drain 1/4 15.5 250 150 0.4 0.40 *Item number refers to exploded view drawing on page 1. Activated carbon filter element available, contact factory. C B E D A 5 /32" (4 mm) F I.D. Tube Barb Fitting A B C D E F 4.58 1.58 1.68 .72 .84 1.31 Dimensions in inches 2 Miniature F-R-L Units Miniature Modular 08 Series F-R-L PR08 REGULATOR Materials: Body Zinc Adjustment Knob Acetal Diaphragm & Valve Assembly Brass/Buna N Springs Steel Seals Buna N REGULATORS - Item No. 3* Part Gauge Description Pipe Max. Max. Max., Temp. Weight Number Size SCFM PSIG (°F) (lbs.) (NPT) PR08-01-F000 none Relieving, 0-125 psi 1/8 29.2 300 150 .66 PR08-01-F0G0 0-160 psi Relieving, 0-125 psi 1/8 29.2 300 150 .66 PR08-02-F000 none Relieving, 0-125 psi 1/4 44.0 300 150 .66 PR08-02-F0G0 0-160 psi Relieving, 0-125 psi 1/4 44.0 300 150 .66 PR08-01-R000 none Nonrelieving, 0-125 psi 1/8 29.2 300 150 .66 PR08-01-R0G0 0-160 psi Nonrelieving, 0-125 psi 1/8 29.2 300 150 .66 PR08-02-R000 none Nonrelieving, 0-125 psi 1/4 44.0 300 150 .66 PR08-02-R0G0 0-160 psi Nonrelieving, 0-125 psi 1/4 44.0 300 150 .66 Regulators have two 1/8" gauge ports. *Item number refers to exploded view drawing on page 1. NOTE: Flush mounted gauge kits will not fit units originally purchased without gauge. For 0-60 psi relieving, substitute D for F in the part number. For 0-60 psi nonrelieving, substitute Q for F in the part number. C B E D 80 100 F 40 A 0 160 psi NOTE: Ø1.25 (Ø31.8 mm) panel clearance hole Model A B C D E F No Gauge 3.94 1.58 1.58 1.35 .79 2.4 With Gauge 3.94 1.58 2.53 1.35 .85 2.4 Dimensions in inches. 3 Miniature F-R-L Units Miniature Modular 08 Series F-R-L PL08 LUBRICATOR Materials: Body Zinc Bowl Plastic Bowl Polycarbonate Metal Bowl Zinc Seals Buna N Sight Dome Polycarbonate Suggested Lubricant ISO/ASTM VG32 Pick-up Filter Sintered Bronze Features fill under pressure design. LUBRICATORS - Item No. 4* Part Bowl Type Description Pipe Max. Max. Max., Temp. Bowl Weight Number Size SCFM PSIG (°F) Capacity (lbs.) (NPT) (Oz.) PL08-01-KK00 Plastic Manual Drain 1/8 23.5 150 125 0.6 0.60 PL08-01-KL00 Metal Manual Drain 1/8 23.5 250 150 0.6 0.60 PL08-02-KK00 Plastic Manual Drain 1/4 57.5 150 125 0.6 0.60 PL08-02-KL00 Metal Manual Drain 1/4 57.5 250 150 0.6 0.60 *Item number refers to expoded view drawing. B C E D A 5 32 / " (4 mm) I.D. F Tube Barb Fitting A B C D E F 5.65 1.58 1.68 1.79 .84 1.31 Dimensions in inches. 4 Miniature F-R-L Units Miniature Modular 08 Series F-R-L PB08 INTEGRAL FILTER/REGULATOR Regulator Type Relieving, 0-125 psi Materials: Body Zinc Adjustment Knob Acetal Bowl Plastic Bowl Polycarbonate Metal Bowl Zinc Bowl Guard Nylon Filter Element Polyethylene, 5 micron Seals Buna N Valve/Diaphragm Assembly Brass/Buna N Bowl Capacity-(Useful Retention) .4 oz (volume below quiet zone baffle) Weight .75 lbs. (0.34 kg) FILTER/REGULATORS Part Bowl Drain Gauge Pipe Max. Max. Max. Temp. Number Type Size SCFM PSIG (°F) (NPT) PB08-01-FK00 Plastic Manual none 1/8 28 150 125 PB08-01-FL00 Metal Manual none 1/8 28 250 150 PB08-01-FKG0 Plastic Manual 0-160 psi 1/8 28 150 125 PB08-01-FLG0 Metal Manual 0-160 psi 1/8 28 250 150 PB08-01-FRG0 Plastic Automatic 0-160 psi 1/8 28 150 125 PB08-01-FLG0 Metal Manual 0-160 psi 1/8 28 250 150 PB08-02-FK00 Plastic Manual none 1/4 42 150 125 PB08-02-FL00 Metal Manual none 1/4 42 250 150 PB08-02-FKG0 Plastic Manual 0-160 psi 1/4 42 150 125 PB08-02-FLG0 Metal Manual 0-160 psi 1/4 42 250 150 PB08-02-FRG0 Plastic Automatic 0-160 psi 1/4 42 150 125 PB08-02-FLG0 Metal Manual 0-160 psi 1/4 42 250 150 NOTE: Flush mounted gauge kits will not fit units originally purchased without gauge. For 0-60 psi relieving, substitute D for F in the part number. For 0-60 psi nonrelieving, substitute Q for F in the part number. C B F D 80 40 100 0 160 psi A 5 /32" (4 mm) I.D. Tube E — Bowl removal clearance arb Fitting Model A B C D E F Unit less Gauge 6.46 1.58 1.70 2.60 1.31 .85 Unit with Gauge 6.46 1.58 2.53 2.60 1.31 1.45 Dimensions in inches. 5 Miniature F-R-L Units Miniature Modular 08 Series F-R-L PD08 FILTER/REGULATOR-LUBRICATOR Materials: Body Zinc Adjustment Knob Acetal Valve/Diaphragm Assembly Brass/Buna N Bowls Plastic Bowl Polycarbonate Metal Bowl Zinc Filter Element Polyethylene, 5 micron Seals Buna N Sight Dome Polycarbonate Suggested Lubricant ISO/ASTM VG32 Bowl capacity Filter .4 oz. Lubricator .6 oz. Max. Oper. Temp. Plastic Bowl 125°F Metal Bowl 150°F FILTER/REGULATOR-LUBRICATOR Part Description Pipe Max. Max. Weight Number Size SCFM PSIG (lbs.) (NPT) PD08-01-FKG0 Plastic bowl,manual drain, gauge 1/8 29 150 1.43 PD08-01-FLG0 Metal bowl, manual drain, gauge 1/8 29 250 1.43 PD08-02-FKG0 Plastic bowl,manual drain, gauge 1/4 44 150 1.43 PD08-02-FLG0 Metal bowl,manual drain, gauge 1/4 44 250 1.43 Ready to mount assembly comes standard with flush mount pressure gauge (0-160 psi) and modular T-Bracket/Joiner Assembly. C B G E F 80 100 40 160 0 D psi A H H = Bowl removal clearance A B C D E F G H 6.46 3.15 3.08 3.15 1.57 1.37 1.61 1.31 Dimensions in inches. 6 Miniature F-R-L Units Miniature Modular 08 Series F-R-L PC08 FILTER-REGULATOR-LUBRICATOR Materials: Body Zinc Adjustment Knob Acetal Valve/Diaphragm Assembly Brass/Buna N Bowls Plastic Bowl Polycarbonate Metal Bowl Zinc Filter Element Polyethylene, 5 micron Seals Buna N Sight Dome Polycarbonate Suggested Lubricant ISO/ASTM VG32 Bowl Capacity Filter .4 .oz Lubricator .6 .oz Max. Oper. Temp. Plastic Bowl 125°F Metal Bowl 150°F FILTER-REGULATOR-LUBRICATOR Part Description Pipe Max. Max. Weight Number Size SCFM PSIG (lbs.) (NPT) PC08-01-FKG0 Plastic bowl,manual drain,gauge 1/8 29 150 1.96 PC08-01-FLG0 Metal bowl, manual drain,gauge 1/8 29 250 1.96 PC08-02-FKG0 Plastic bowl,manual drain,gauge 1/4 44 150 1.96 PC08-02-FLG0 Metal bowl, manual drain,gauge 1/4 44 250 1.96 Ready to mount assembly comes with flush-mount pressure guage (0-160 psi) and modular T-Bracket/Joiner Assembly. B G J H E D C 80 40 100 0 160 PSI F A K K = Bowl removal dimension A B C D E F G H J K 5.65 4.72 1.37 1.57 1.57 3.15 3.08 1.61 1.47 1.31 Dimensions in inches. 7 Miniature F-R-L Units Miniature Modular 08 Series F-R-L PV08 SAFETY LOCK-OUT VALVE MODULAR BRACKETS & JOINER ASSEMBLY The PV08 safety lockout valve is a manually A wide choice of unit mounting brackets and operated slide-type 3-way valve. In the closed joiner assemblies allows for easy unit position, downstream air is exhausted to installation, assembly. atmosphere. The valve slide can be locked in the closed position with a customer supplied padlock. PN08 DIVERTER BLOCK For increased design flexibility, the PN08 diverter block is available in either 1/8" or 1/4" NPT threaded ports. The diverter block can be mounted anywhere in the FRL system. The unit comes with two 1/4" NPT threaded auxiliary ports. ACCESSORIES, PARTS and OPTIONS Item Part Description Pipe Max. Max. Max., Bowl Height Width Depth Weight Number Number Size SCFM PSIG Temp. Capacity (Inches) (Inches) (Inches) (lbs.) (NPT) (°F) (Oz.) PGRP-96-719 Gauge 0-160 psi,flush --- --- --- --- --- 1.06 0.59 --- .05 PGRP-96-720 Gauge 0-60 psi,flush --- --- --- --- --- 1.06 0.59 --- .05 PGPA-97-018 Piping Adapter Set 1/8 --- --- --- --- 1.42 0.31 --- .33 PGPA-97-019 Piping Adapter Set 1/4 --- --- --- --- 1.42 0.31 --- .33 PGPA-97-020 Piping Adapter Set 3/8 --- --- --- --- 1.42 0.31 --- .35 PGPA-97-025 Piping Adapter/T-Brckt. 1/8 --- --- --- --- 1.57 1.42 --- .41 PGPA-97-026 Piping Adapter/T-Brckt. 1/4 --- --- --- --- 1.57 1.42 --- .41 PGPA-97-027 Piping Adapter/T-Brckt. 3/8 --- --- --- --- 1.57 1.42 --- .43 PRPA-96-733 Panel Mount Nut-Alum. --- --- --- --- --- --- --- --- --- P -007640-00000 Panel Mount Nut-Plast. --- --- --- --- --- --- --- --- --- PRPA-96-735 Tamper Resistant Kit --- --- --- --- --- --- --- --- --- 10 PGPA-96-738 Joiner Set --- --- --- --- --- 1.42 0.39 --- .02 PGRP-96-739 L-Type Bracket --- --- --- --- --- 2.67 2.32 --- .05 7 PGPA-96-737 T-Type Bracket --- --- --- --- --- 3.97 0.64 --- .09 PGPA-97-010 C-Type Bracket --- --- --- --- --- 2.67 2.32 --- .09 PV08-01-0000 Safety Lockout Valve 1/8 55 150 150 --- 2.41 1.58 2.46 .66 PV08-02-0000 Safety Lockout Valve 1/4 100 150 150 --- 2.41 1.58 2.46 .66 9 PN08-01-0000 Diverter Block 1/8 140 300 150 --- 1.61 1.58 1.66 .42 9 PN08-02-0000 Diverter Block 1/4 140 300 150 --- 1.61 1.58 1.66 .42 PGRP-96-716 Automatic Piston Drain PFRP-96-729 Filter Element, 5 micr. PMTP-96-649 Filter Element .01 micr PMSP-96-732 Filter Element 0.5 micr PGRP-96-712 Plastic Bowl/Bowl Guard,Manual Drain PGRP-96-714 Metal Bowl, Man Drain Item numbers refer to exploded view drawing on page 1. 8 Miniature F-R-L Units Miniature Modular 08 Series F-R-L Flow Rates PF08-01-SK00 PF08-02-SK00 Inlet Pressure Inlet Pressure psig 15 35 60 90 10 12 0 0 150 psig 15 35 60 90 100 120 150 6,9 bar 1,0 2,4 4,1 6,2 8,2 10,3 bar 1,0 2,4 4,1 6,2 6,9 8,2 10,3 5 5 0,3 0,3 4 4 3 3 0,2 0,2 2 2 0,1 0,1 1 1 0,0 0 0,0 0 scfm scfm 0 5 10 15 20 25 3 02 46 8 10 12 3 dm /s 0 5 10 15 20 25 dm /s AIR FLOW RATE AIR FLOW RATE PM08-02-BK00 Inlet Pressure 15 35 60 90 100 120 150 psig 1,0 2,4 4,1 6,2 7,0 8,2 10,3 bar 5 0,3 4 3 0,2 2 0,1 1 0,0 0 0 2 4 6 8 1012141618 scfm 3 0 1 23 4 5 6 7 8 dm /s AIR FLOW RATE PR08-01-F000 PR08-02-F000 INLET PRESSURE = 100 P S I INLET PRESSURE = 100 PSI 7,0 7,0 100 100 6,0 6,0 80 80 5,0 5,0 60 60 4,0 4,0 3,0 3,0 40 40 2,0 2,0 20 20 1,0 1,0 0,0 0 0,0 0 scfm scfm 0 102030405060 010 20 30 40 3 3 0 3 6 9 121518212427 dm /s 0 3 6 9 121518212427 dm /s AIRFLOW RATE AIR FLOW RATE 9 SECONDARY PRESSURE PRESSURE DROP PRESSURE DROP bar bar bar psid psig psid SECONDARY PRESSURE PRESSURE DROP bar bar psig psid Miniature F-R-L Units Miniature Modular 08 Series F-R-L Flow Rates PL08-02-LK00 PL08-01-LK00 Inlet Pressure Inlet Pressure 15 psig 15 35 60 90 120 150 35 60 90 120 150 psig bar 1,0 8,2 1,0 2,4 4,1 6,2 8,2 10,3 2,4 4,1 6,2 10,3 bar 5 5 0,3 0,3 4 4 3 0,2 3 0,2 2 2 0,1 0,1 1 1 0,0 0 0,0 0 0 10 20 30 40 50 scfm 0 5 10 15 20 scfm 3 01 5 01520 25 dm /s 3 0 2 46 8 10 dm /s AIR FLOW RATE AIR FLOW RATE PB08-02-FK00 PB08-01-FK00 Inlet Pressure: 100 psig, 7,0 bar Inlet Pressure: 100 psig, 7,0 bar 7,0 100 7,0 100 6,0 6,0 80 80 5,0 5,0 60 4,0 60 4,0 3,0 3,0 40 40 2,0 2,0 20 20 1,0 1,0 0,0 0 0,0 0 scfm 0 1020 3040 0 102030 scfm 3 04 8 12 16 20 dm /s 3 04 8 12 16 dm /s AIR FLOW RATE AIR FLOW RATE PD08-01-FKG0 PD08-02-FKG0 INLET PRESSURE = 100 PSI INLET PRESSURE = 100 PSI 7,0 7,0 100 100 6,0 6,0 80 80 5,0 5,0 60 60 4,0 4,0 3,0 3,0 40 40 2,0 2,0 20 20 1,0 1,0 0,0 0 0,0 0 scfm scfm 010 20 30 40 0 102030405060 3 3 0 3 6 9 121518212427 dm /s 0 3 6 9 121518212427 dm /s AIR FLOW RATE AIR FLOW RATE 10 SECONDARY PRESSURE PRESSURE DROP SECONDARY PRESSURE bar bar bar psig psid psig PRESSURE DROP SECONDARY PRESSURE SECONDARY PRESSURE bar bar bar psid psig psig Miniature F-R-L Units Miniature Modular 08 Series F-R-L Flow Rates PC08-02-FK00 PC08-01-FK00 INLET PRESSURE = 100 PSI INLET PRESSURE = 100 PSI 7,0 7,0 100 100 6,0 6,0 80 80 5,0 5,0 60 60 4,0 4,0 3,0 3,0 40 40 2,0 2,0 20 20 1,0 1,0 0 0,0 0 0,0 scfm scfm 0 102030405060 010 20 30 40 3 3 0 3 6 9 121518212427 dm /s 0 3 6 9 121518212427 dm /s AIR FLOW RATE AIR FLOW RATE PN08-02-0000 PN08-02-C000 Inlet Pressure Inlet Pressure 15 35 60 90 100 120 150 psig 15 60 90 100 120 150 psig 35 1,0 2,4 4,1 6,2 7,0 8,2 10,3 bar 1,0 4,1 6,2 7,0 8,2 10,3 bar 2,4 5 5 0,3 0,3 4 4 3 3 0,2 0,2 2 2 0,1 0,1 1 1 0,0 0 0,0 0 0 25 50 75 100 125 scfm 0 10 20 30 40 50 scfm 3 0 10 20 304050 60 dm /s 3 0 5 10 15 20 25 dm /s AIR FLOW RATE AIR FLOW RATE 11 SECONDARY PRESSURE PRESSURE DROP bar bar psig psid SECONDARY PRESSURE bar bar psid psig Our expertise is your competitive advantage Experience and expertise combined with world-class products. Working with Rexroth means working with a partner who can show you how to apply pneumatics for your competitive advantage. Producing movement with air—that’s pneumatics from Rexroth. We can show you how to do more with air—to achieve higher productivity, greater precision, and higher reliability. And with a complete portfolio of pneumatic, hydraulic, mechanical, electronic, and electro-pneumatic components and systems, Rexroth is your global source of industrial automation solutions. Versatile, modular, precise Our products are designed with market-specific needs in mind. You’ll find what you need rather than trying to force-fit a close cousin. Or we’ll give you the custom solution you need. Our modular approach means greater versatility and flexibility in application and customization. What’s more, the modularity allows easier integration and greater cost savings. Customer-based product development Our products have always been state-of-the-art technology. We are constantly developing new products and improving existing ones—while working with Standard or custom customers globally to understand evolving needs. By focusing our product development on your real-world Providing a sophisticated and extensive standard product line in both NPT and ISO G (BSPP) port configurations, needs, we create products that give you a competitive our products include pneumatic valves and actuators, edge in reliability, capabilities, and easy use. pneumatic and hydraulic cylinders, pneumatic fieldbus valve manifolds, electro-pneumatic valves and positioners, Worldwide presence Global presence, global availability, global application— FRLs, tubing and fittings, vacuum components, industrial shock absorbers, and tooth chain products. with Rexroth you have an international supplier who can support you worldwide. Five development centers— We can also customize products to produce application- in Lexington, Kentucky; Hannover and Schwieberdingen, specific solutions. Our experience in materials, design Germany; Stockholm, Sweden; and Bonneville, France— serve as centers of competence for advancing the state and manufacturing, and machine knowledge gives us the flexibility to work with you to craft the exact of the art in pneumatics in an ISO 9001-certified design solution you need. and production environment. 12 NOTICES TO PRODUCT USERS 1. WARNING: FLUID MEDIA devices without proper training in the technique of working on Bosch Rexroth pneumatic devices are designed and tested for use pneumatic or hydraulic systems and devices, unless under trained with filtered, clean, dry, chemical free air at pressures and supervision. temperatures within the specified limits of the device. For use with Compressed air and hydraulic systems contain high levels of stored media other than air or for human life support systems, Bosch energy. Do not attempt to connect, disconnect or repair these Rexroth must be consulted. Hydraulic cylinders are designed for products when a system is under pressure. Always exhaust or drain operation with filtered, clean, petroleum based hydraulic fluid; the pressure from a system before performing any service work. operation using fire-resistant or other special types of fluids may Failure to do so can result in serious personal injury. require special packing and seals. Consult the factory. MOUNTING! Devices should be mounted and positioned in such a 2. WARNING: MATERIAL COMPATIBILITY manner that they cannot be accidentally operated. Damage to product seals or other parts caused by the use of non- 4. WARNING: APPLICATION AND USE OF PRODUCTS compatible lubricants, oil additives or synthetic lubricants in the air The possibility does exist for any device or accessory to fail to operate system compressor or line lubrication devices voids Bosch properly through misuse, wear or malfunction. The user must Rexroth's warranty and can result in product failure or other consider these possibilities and should provide appropriate safe malfunction. See lubrication recommendations below. guards in the application or system design to prevent personal injury AIR LINE LUBRICANTS! In service higher than 18 cycles per minute or property damage in the event of a malfunction. or with continuous flow of air through the device, an air line lubricator 5. WARNING: CONVERSION, MAINTENANCE AND REPAIR is recommended.* (Do not use line lubrication with vacuum When a device is disassembled for conversion to a different products.) However, the lubricator must be maintained since the oil configuration, maintenance or repair, the device must be tested for will wash out the grease, and lack of lubrication will greatly shorten leakage and proper operation after being reassembled and prior to the life expectancy. The oils used in the lubricator must be installation. compatible with the elastomers in the device. The elastomers are MAINTENANCE AND REPAIR! Maintenance periods should be normally BUNA-N, NEOPRENE, VITON, SILICONE and HYTREL. scheduled in accordance with frequency of use and working Bosch Rexroth recommends the use of only petroleum based oils conditions. All Bosch Rexroth products should provide a minimum without synthetic additives, and with an aniline point between 180° F of 1,000,000 cycles of maintenance free service when used and and 210° F. lubricated as recommended. However, these products should be COMPRESSOR LUBRICANTS! All compressors (with the exception visually inspected for defects and given an "in system" operating of special "oil free" units) pass oil mist or vapor from the internal performance and leakage test once a year. Where devices require crankcase lubricating system through to the compressed air. Since a major repair as a result of the one million cycles, one year, or even small amounts of non-compatible lubricants can cause severe routine inspection, the device must be disassembled, cleaned, seal deterioration (which could result in component and system inspected, parts replaced as required, rebuilt and tested for leakage failure) special care should be taken in selecting compatible and proper operation prior to installation. See individual catalogs for compressor lubricants. It is recommended that users review the specific cycle life estimates. National Fluid Power Association "Recommended Guide Lines For 6. PRODUCT CHANGES Use Of Synthetic Lubricants In Pneumatic Fluid Power Systems" Product changes including specifications, features, designs and (NFPA T1.9.2-1978). availability are subject to change at any time without notice. For 3. WARNING: INSTALLATION AND MOUNTING critical dimensions or specifications, contact factory. The user of these devices must conform to all applicable electrical, *Many Bosch Rexroth pneumatic valves and cylinders can operate mechanical, piping and other codes in the installation, operation or with or without air line lubrication; see individual sales catalogs for repair of these devices. details. INSTALLATION ! Do not attempt to install, operate or repair these --Refer to the appropriate service catalog for parts and service information. LIMITATIONS OF WARRANTIES & REMEDIES Bosch Rexroth warrants its products sold by it to be free from defects in material and workmanship to the following: For twelve months after shipment Bosch Rexroth will repair or replace (F.O.B. our works), at its option, any equipment which under normal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge will be made for labor with respect to defects covered by this Warranty, provided that the work is done by Bosch Rexroth or any of its authorized service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of any product, nor any downtime incurred, whether or not proved defective. All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part replaced, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims must be submitted within thirty days of the failure or be subject to rejection. This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by misuse, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also excludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This Warranty sets out the purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise. Neither Bosch Rexroth nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses incurred by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of any product or parts, whether on warranty, contract or negligence (including claims for consequential or incidental damage) shall not in any event exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all such liability is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to alter, amend or extend this Warranty shall be effective unless authorized in writing by an officer of Bosch Rexroth Division. Bosch Rexroth reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without notice. This is a Year 2000 Readiness disclosure as defined and used in the Year 2000 Information and Readiness Disclosure Act: Notwithstanding any provision to the contrary, Seller acknowledges the potential Year 2000 problem and hereby promises to use its good faith, best efforts to attempt to be Year 2000 Compliant as soon as practicable. "Year 2000 Compliant" means that Seller's goods and services will be designed to be used prior to, during, and after calendar year 2000 A.D., and to operate during each such time period without substantive error relating to date data, specifically including any substantive error relating to, or the product of, date data which represents or references different centuries or more than one century, and will recognize the calendar year 2000 A.D. as a leap year. Bosch Rexroth Corporation Pneumatics 1953 Mercer Road Lexington, KY 40511-1021 Telephone (859) 254-8031 Facsimile (859) 254-4188 www.boschrexroth-us.com International offices: North American offices: Factory Automation Asia: Regional sales offices: Bosch Rexroth Corporation China Russia Corporate Headquarters Bosch Rexroth Canada India Singapore Central 5150 Prairie Stone Parkway 3426 Mainway Drive Japan South Korea Bosch Rexroth Corporation Hoffman Estates, IL 60192-3707 Burlington, Ontario L7M 1A8 Malaysia 5150 Prairie Stone Parkway Telephone (847) 645-3600 Telephone (905) 335-5511 Hoffman Estates, IL 60192-3707 Facsimile (847) 645-0804 Facsimile (905) 335-4184 Australia Telephone (847) 645-3600 www.boschrexroth.ca Facsimile (847) 645-0804 Bosch Rexroth Corporation Europe: Industrial Hydraulics Austria Netherlands Great Lakes 2315 City Line Road Belgium Norway Bosch Rexroth Corporation Bethlehem, PA 18017-2131 Bulgaria Poland 1701 Harmon Road Telephone (610) 694-8300 Bosch Rexroth, S.A. de C.V. Czech Republic Portugal Auburn Hills, MI 48326-1549 Facsimile (610) 694-8467 Calle Neptuno # 72 Denmark Romania Telephone (248) 393-3330 Unidad Industrial Vallejo Finland Slovakia Facsimile (248) 393-2893 Bosch Rexroth Corporation CP 07700 Mexico, D.F. France Spain Electric Drives and Controls Telephone (555) 754-1711 Germany Sweden Northeast 5150 Prairie Stone Parkway Facsimile (555) 752-5943 Greece Switzerland Bosch Rexroth Corporation Hoffman Estates, IL 60192-3707 Hungary Turkey 99 Rainbow Road Telephone (847) 645-3600 Italy Ukraine East Grandby, CT 06026-0000 Facsimile (847) 645-6201 United Kingdom Telephone (860) 844-8377 Facsimile (860) 844-8595 Bosch Rexroth Corporation North America: Linear Motion and Canada United States Bosch Rexroth Corporation Assembly Technologies Mexico 2315 City Line Road 816 E. Third Street Bethlehem, PA 18017-2131 Buchanan, MI 49107 South America: Telephone (610) 694-8300 Telephone (269) 695-0151 Argentina Venezuela Facsimile (610) 694-8467 Facsimile (269) 695-5363 Brazil 14001 South Lakes Drive Southeast Charlotte, NC 28273 Bosch Rexroth Corporation Telephone (800) 438-5983 14001 South Lake Drive Facsimile (704) 583-0523 Charlotte, NC 28273-5544 Telephone (704) 583-4338 Bosch Rexroth Corporation Facsimile (704) 583-0523 Mobile Hydraulics 145 Southchase Boulevard West Fountain Inn, SC 29644-9018 Bosch Rexroth Corporation Telephone (864) 967-2777 11 Goddard Facsimile (864) 962-5338 Irvine, CA 92618-4600 Telephone (949) 450-2777 Facsimile (949) 450-2790 Printed in the United States SC-500.05 ©2005 Bosch Rexroth Corporation Rev. June 2005