Installation Instructions ArmorPoint 24V dc Input Modules, Series A Cat. Nos. 1738-IB2M12, -IB4M8, -IB4M12, -IB8M8, -IB8M12, -IB8M23, -IV4M12, -IV8M8, -IV8M12, -IV8M23 The ArmorPoint™ I/O family consists of modular I/O modules. The sealed IP67 housing of these modules requires no enclosure. (Note that environmental requirements other than IP67 may require an additional appropriate housing.) I/O connectors are sealed M8 (pico), M12 (micro) or M23 styles. The mounting base ships with the module. 1738-IB8M8 Connector M8-A Connector M8-B Connector M8-C LED Connector M8-D Indicators Connector M8-E Connector M8-F Connector M8-G Connector M8-H 43683 1738-IB8M23 1738-IB8M12 M23 Connector Connector M12-B Connector M12-A LED Indicators LED Indicators Connector M12-D Connector M12-C 43680 43682 1 Publication 1738-IN002B-EN-E - November 2004 1738-IB8M8/A 24V dc In 0 1 2 3 0 1 2 4 5 3 4 6 7 5 6 7 1738-IB8M12/A 24V dc In 1738-IB8M23/A 24V dc In 2 0 1 3 0 0 1 1 2 3 2 4 6 4 3 5 4 5 7 5 6 6 7 7 MOD NET MOD NET MOD NET 2 ArmorPoint 24V dc Input Modules, Series A Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.ab.com/manuals/gi) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited. Throughout this manual we use notes to make you aware of safety considerations. Identifies information about practices or circumstances that can cause an explosion in a WARNING hazardous environment, which may lead to personal injury or death, property damage, or economic loss. Identifies information that is critical for successful application and understanding of the IMPORTANT product. Identifies information about practices or circumstances that can lead to personal injury or ATTENTION death, property damage, or economic loss. Attentions help you: • identify a hazard • avoid a hazard • recognize the consequence Labels may be located on or inside the equipment to alert people that dangerous voltage SHOCK HAZARD may be present. Labels may be located on or inside the equipment to alert people that surfaces may be SHOCK HAZARD dangerous temperatures. . Publication 1738-IN002B-EN-E - November 2004 ArmorPoint 24V dc Input Modules, Series A 3 Environment and Enclosure ATTENTION This equipment is intended for use in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters without derating. This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance. This equipment is supplied as "enclosed" equipment. It should not require additional system enclosure when used in locations consistent with the enclosure type ratings stated in the Specifications section of this publication. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings, beyond what this product provides, that are required to comply with certain product safety certifications. NOTE: See NEMA Standards publication 250 and IEC publication 60529, as applicable, for explanations of the degrees of protection provided by different types of enclosure. Also, see the appropriate sections in this publication, as well as the Allen-Bradley publication 1770-4.1 ("Industrial Automation Wiring and Grounding Guidelines"), for additional installation requirements pertaining to this equipment. Preventing Electrostatic Discharge ATTENTION This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment: • Touch a grounded object to discharge potential static. • Wear an approved grounding wriststrap. • Do not touch connectors or pins on component boards. • Do not touch circuit components inside the equipment. • If available, use a static-safe workstation. • When not in use, store the equipment in appropriate static-safe packaging. Publication 1738-IN002B-EN-E - November 2004 4 ArmorPoint 24V dc Input Modules, Series A To mount the base on a wall or panel, use the screw holes provided Mount the I/O Base in the base. The module must be mounted on a grounded metal IMPORTANT mounting plate or other conductive surface. A drilling dimensions mounting illustration for the base with an adapter is shown below. Drilling Dimensions 1.9 in. 2.0 in. 0.87 in. 2.0 in. 0.87 in. 2.0 in. 47.2 mm 50 mm 22 mm 50 mm 22 mm 50 mm Adapter 4.02 in. 102 mm 1.81 in. 43769 46 mm Install the mounting base as follows: 1. Lay out the required points as shown in the drilling dimension drawing. 2. Drill the necessary holes for #8 (M4) machine or self-tapping screws. 3. Mount the base using #8 (M4) screws. 4. Ground the system using the ground lug connection. (The ground lug connection is also a mounting hole.) Mounting base Ground lug connection 43675 Latching mechanism Publication 1738-IN002B-EN-E - November 2004 ArmorPoint 24V dc Input Modules, Series A 5 To install the digital input module: Install the Digital Input Module 1. Using a bladed screwdriver, rotate the keyswitch on the mounting base clockwise until the number 1 aligns with the notch in the base. 2. Position the module vertically above the mounting base. The module will bridge two bases. Module will bridge two bases. 43772 3. Push the module down until it engages the latching mechanism. You will hear a clicking sound when the module is properly engaged. The locking mechanism will lock the module to the base. Remove the Module From the Mounting Base To remove the module from the mounting base: 1. Put a flat blade screwdriver into the slot of the orange latching mechanism. 2. Push the screwdriver toward the module to disengage the latch. The module will lift up off the base. 3. Pull the module off of the base. Publication 1738-IN002B-EN-E - November 2004 1738-IB8M12/A 24V dc In 2 0 1 3 0 1 2 3 6 4 4 5 5 7 6 7 MOD NET 6 ArmorPoint 24V dc Input Modules, Series A Following are wiring instructions for the modules. Wire the Modules 1738-IB2M12, 1738-IB4M12, and 1738-IV4M12 (view into connector) Pin 1 - 24V dc Pin 2 - No Connect Pin 3 - Common Pin 4 - Input 0 (M12-A) Input 1 (M12-B) Input 2 (M12-C) (1738-IB4M12 and 1738-IV4M12 modules only) Input 3 (M12-D) (1738-IB4M12 and 1738-IV4M12 modules only) 43664 Pin 5 - No Connect 1738-IB4M8, 1738-IB8M8, and 1738-IV8M8 (view into connector) Pin 1 - 24V dc Pin 3 - Common Pin 4 - Input 0 (M8-A) Input 1 (M8-B) Input 2 (M8-C) Input 3 (M8-D) Input 4 (M8-E) (1738-IB8M8 and 1738-IV8M8 modules only) 43583 Input 5 (M8-F) (1738-IB8M8 and 1738-IV8M8 modules only) Input 6 (M8-G) (1738-IB8M8 and 1738-IV8M8 modules only) Input 7 (M8-H) (1738-IB8M8 and 1738-IV8M8 modules only) 1738-IB8M12 and 1738-IV8M12 (view into connector) Pin 1 - 24V dc Pin 2 - Input 1 (M12-A) Pin 4 - Input 0 (M12-A) Input 3 (M12-B) Input 2 (M12-B) Input 5 (M12-C) Input 4 (M12-C) Input 7 (M12-D) Input 6 (M12-D) Pin 3 - Common Pin 5 - No Connect 43664 Publication 1738-IN002B-EN-E - November 2004 ArmorPoint 24V dc Input Modules, Series A 7 1738-IB8M23 and 1738-IV8M23 (view into connector) 1 8 Pin 1 - Input 0 Pin 7 - Input 6 9 7 Pin 2 - Input 1 Pin 8 - Input 7 2 10 10 12 12 Pin 3 - Input 2 Pin 9 - Return (Com) 6 3 Pin 4 - Input 3 Pin 10 - Return (Com) 11 11 Pin 5 - Input 4 Pin 11 - 24V dc 4 5 43681 Pin 6 - Input 5 Pin 12 - Chassis Make sure all connectors and caps are securely ATTENTION tightened to properly seal the connections against leaks and maintain IP67 requirements. I/O messages are sent to (consumed) and received from (produced) Communicate With the modules. These messages are mapped into the processor’s Your Module memory. These modules produce 1 byte of input data (scanner Rx - status). They do not consume I/O data (scanner Tx). Default Data Map for the Modules 1738-IB2M12 Module Message size: 1 Byte 7 6 5 4 3 2 1 0 Produces (Rx) Not Used Ch1 Ch0 Channel status Where: 0 = off, 1 = on 1738-IB4M8, -IB4M12, and -IV4M12 Modules Message size: 1 Byte 7 6 5 4 3 2 1 0 Produces (Rx) Not Used Ch3 Ch2 Ch1 Ch0 Channel status Where: 0 = off, 1 = on Publication 1738-IN002B-EN-E - November 2004 8 ArmorPoint 24V dc Input Modules, Series A 1738-IB8M8, -IB8M12, -IB8M23, -IV8M8, -IV8M12, and -IV8M23 Modules Message size: 1 Byte 7 6 5 4 3 2 1 0 Produces (Rx) Ch7 Ch6 Ch5 Ch4 Ch3 Ch2 Ch1 Ch0 Channel status Where: 0 = off, 1 = on Troubleshoot With 1738-IB8M12 the Indicators Module Status Indicators Network Status Indicators I/O Status Indicators 43680 Indication Probable Cause Module Status Off No power applied to device Green Device operating normally Flashing Green Device needs commissioning due to missing, incomplete, or incorrect configuration Flashing Red Recoverable fault Red Unrecoverable fault - may require device replacement Flashing Red/Green Device is in self-test Publication 1738-IN002B-EN-E - November 2004 1738-IB8M12/A 24V dc In 2 0 3 1 0 1 2 3 4 6 4 5 5 7 6 7 MOD NET ArmorPoint 24V dc Input Modules, Series A 9 Indication Probable Cause Network Status Off Device is not on line: - Device has not completed dup_MAC_ID test. - Device not powered - check module status indicator. Flashing Green Device is on line but has no connections in the established state. Green Device is on line and has connections in the established state. Flashing Red One or more I/O connections in timed-out state. Red Critical link failure - failed communication device. Device detected error that prevents it from communicating on the network. Flashing Red/Green Communication faulted device - the device has detected a network access error and is in communication faulted state. Device has received and accepted an Identity Communication Faulted Request - long protocol message. Indication Probable Cause I/O Status Off Input is in the off state Yellow Input on Following are specifications for the 1738 ArmorPoint digital input Specifications modules. ArmorPoint Digital Input Modules Inputs per Module 1738-IB2 - 2 (1 group of 2) nonisolated, sinking 1738-IB4 - 4 (1 group of 4) nonisolated, sinking 1738-IV4 - 4 (1 group of 4) nonisolated, sourcing 1738-IB8 - 8 (1 group of 8) nonisolated, sinking 1738-IV8 - 8 (1 group of 8) nonisolated, sourcing Voltage, Off-State Input, Maximum 5V dc Voltage, On-State Input, Maximum 28.8V dc Minimum 10V dc Nominal 24V dc Current, Off-State Input, Maximum 1.5 mA Current, On-State Input, Maximum 5 mA Minimum 2 mA Nominal 4 mA @ 24V dc Input Impedance, Maximum 4.7 kΩ Nominal 3.6 kΩ 1 Input Delay Time OFF to ON 0.5 ms hardware + (0-63 ms selectable ) Publication 1738-IN002B-EN-E - November 2004 10 ArmorPoint 24V dc Input Modules, Series A ArmorPoint Digital Input Modules 1 Input Delay Time, ON to OFF 0.5 ms hardware + (0-63 ms selectable ) Input Point Density 2, 4, or 8 Field Power Bus Supply Voltage Range, 10-28.8V dc Nominal 24V dc Keyswitch Position 1 General Specifications LED Indicators 2, 4, or 8 yellow input status, logic side 1 green/red network status, logic side 1 green/red module status, logic side PointBus Current, Maximum 75 mA @ 5V dc Power Dissipation, Maximum 1738-IB2 - 0.7W @ 28.8V dc 1738-IB4 and -IV4 - 1.0W @ 28.8V dc 1738-IB8 and -IV8 - 1.6W @ 28.8V dc Thermal Dissipation, Maximum 1738-IB2 - 2.4 BTU/hr. @ 28.8V dc 1738-IB4 and -IV4 - 3.4 BTU/hr. @ 28.8V dc 1738-IB8 and -IV8 - 5.5 BTU/hr. @ 28.8V dc Isolation Voltage 50V rms (continuous-voltage withstand rating) Tested at 1250V ac rms for 60s Dimensions (includes I/O module Inches 4.72H x 2.83W x 1.65D and mounting base) (Millimeters) (120H x 72W x 42D) Operating Temperature IEC 60068-2-1 (Test Ad, Operating Cold), IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock): -20 to 60°C (-4 to 140°F) Storage Temperature IEC 60068-2-1 (Test Ab, Un-packaged Non-operating Cold), IEC 60068-2-2 (Test Bb, Un-packaged Non-operating Dry Heat), -40 to 85°C (-40 to 185°F) Relative Humidity IEC 60068-2-30 (Test Db, Un-packaged Non-operating Damp Heat): 5-95% non-condensing Shock IEC60068-2-27 (Test Ea, Unpackaged Shock): Operating 30g Non-operating 50g Vibration IEC60068-2-6 (Test Fc, Operating): 5g @ 10-500Hz ESD Immunity IEC 61000-4-2: 6kV contact discharges 8kV air discharges Radiated RF Immunity IEC 61000-4-3: 10V/m with 1kHz sine-wave 80%AM from 30MHz to 2000MHz 10V/m with 200Hz 50% Pulse 100%AM at 900Mhz 10V/m with 200Hz 50% Pulse 100%AM at 1890Mhz EFT/B Immunity IEC 61000-4-4: ±3kV at 5kHz on signal ports Surge Transient Immunity IEC 61000-4-5: ±1kV line-line(DM) and ±2kV line-earth(CM) on signal ports Conducted RF Immunity IEC 61000-4-6: 10Vrms with 1kHz sine-wave 80%AM from 150kHz to 80MHz Publication 1738-IN002B-EN-E - November 2004 ArmorPoint 24V dc Input Modules, Series A 11 General Specifications (continued) Emissions CSPR 11: Group 1, Class A Enclosure Type Rating Meets IP65/66/67 (when marked) Mounting Base Screw Torque #8 screw, 7.5 in. lbs. in Aluminum, 16 in. lbs. in Steel Weight Imperial (Metric) 0.64 lb. (0.29 kg) 2 1 - on signal ports Wiring Category 3 c-UL-us UL Listed Industrial Control Equipment, certified for US and Canada Certifications: (when product is marked) CE European Union 89/336/EEC EMC Directive, compliant with: EN 61000-6-4; Industrial Emissions EN 50082-2; Industrial Immunity EN 61326; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity C-Tick Australian Radiocommunications Act, compliant with: AS/NZS CISPR 11; Industrial Emissions 1. Input OFF to ON or ON to OFF delay is time from a valid input signal to recognition by the module. 2. Use this Conductor Category information for planning conductor routing. Refer to Publication 1770-4.1, "Industrial Automation Wiring and Grounding Guidelines". 3. See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details. Publication 1738-IN002B-EN-E - November 2004 Rockwell Automation Support Rockwell Automation provides technical information on the web to assist you in using its products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools. For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect Support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com. Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your module up and running: United States 1.440.646.3223 Monday – Friday, 8am – 5pm EST Outside United States Please contact your local Rockwell Automation representative for any technical support issues. New Product Satisfaction Return Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned: United States Contact your distributor. You must provide a Customer Support case number (see phone number above to obtain one) to your distributor in order to complete the return process. Outside United States Please contact your local Rockwell Automation representative for return procedure. ArmorPoint is a trademark of Rockwell Automation. Publication 1738-IN002B-EN-E - November 2004 12 PN 957928-61 Supersedes Publication 1738-IN002A-EN-E - June 2004 Copyright © 2004 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.